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TheFeaturesandDevelopmentHistoryandApplicationofHydraulicandPneumaticTransmutation1.Theadvantagesofhydraulictransmission1)Ahydraulicsystemcanproducehigherpowerthanelectricalequipmentunderthesamevolume.Thehydraulicequipmentsystemhassmallervolume,light,highpowerconsistencyandcompactconfigurationatagivenpower.Thevolumeandweightofahydraulicmotorareabout12%ofanelectricmotor.2)Hydraulicequipmenthasagoodworkingstability.Itisbecauseoflight,lessinertia,quickresponse:thehydraulicequipmentcanrealizeceleritystart-up,brakeandfrequentchangeinmotiondirection.3)Thehydraulictransmissioncanreachawiderangeofspeedregulation(withtherangeof1:2000),andthespeedcanalsoberegulatedduringtheworkprocessing.4)Thehydraulictransmissioncaneasilyrealizeautomationandthepressure,flowrateandtheflowdirectioncanberegulatedandcontrolled.Ifwecombineitwithelectric,electronorpneumaticcontrolsystems,amorecomplextransmissionsystemwithremotecontrolcanberealized.5)Thehydraulicsystemcanprotectfromover-loadeasily,whichcannotbedonebyelectricityormachineequipment.6)Becauseofstandardization,series,andall-purposeapplication;thehydraulicsystemiseasierindesign,fabricationandapplication.7)Thehydraulicsystemiseasierthanmachineequipmentindoinglinemotion.2.Theshortagesofhydraulictransmission1)Leak.Oilleaksareinevitablebecauseofthelossinfluidflowresistance.Somoreenergylossexistsinahydraulictransmission.2)Workingtemperature.Theworkingtemperaturehasstrongeffectontheworkingpropertyofahydraulicsystembecauseoftheviscosity-temperaturecharacterofhydraulicoil.Itissuitableforworkinginapropertemperature.3)Cost.Thecostishighbecauseoftheneedsinhighprecisionfabricateforhydraulicelements.4)Itisdifficulttofindthereasonsoffault.3.Theadvantagesofpneumatictransmission1)Theaircanbeobtainedandexpelledfromtheatmosphere.Itcannotbringpollutiontotheenvironment.2)Itisoflowviscosityandlowerpressurelossinpipes.Thepressureairisconvenientforconvergencesupplyandremotetransportation.3)Itisoflowworkingpressure(usually0.3-0.8MPa).Avowersmaterialandfabricateprecisionisrequiredforthepneumatictransmissionelements.4)Thepneumatictransmissionhasasimpleservicing.Theairpipeisnoteasytobejammed.5)Safety.Thepneumaticsystemcanprotectfromover-loadeasily.4.Theshortcomesofpneumatictransmission1)Itisbecauseofaircompressibility.Theworkingstabilitiesforpneumatictransmissionsystemarepoorerthanthoseofhydraulictransmissionsystem.2)Becauseoflowerworkingpressureandsmallsizeinconfiguration,thepushforceofpneumatictransmissionisusuallyverylower.3)Lowertransmissionefficiency.Tosumup,thestrong-pointsofhydraulicandpneumatictransmissionhavetakenthemainadvantages,andtheshortageshavebeenovercomeandimprovedbytechnicalrenovation.ThefundamentallawunderlyingthewholescienceofhydraulicswasdiscoveredbyBlasiePascal,aFrenchphysicist,intheseventeenthcentury.Butitwasnotuntiltheendofthe18centurythatmanfoundwaystomakethesnuglyfittingpartsrequiredinhydraulicsystemsandothermodernequipment.Sincethenprogresshasbeenrapid.Hydraulictransmissionhasbeenexperiencingtheprocessasbelow.The17thand18thcenturieswereaproductiveperiodinthedevelopmentofhydraulictheory.Torricellistudiedfluidmotionintheearly17thcentury.Lateinthatcentury,SirIsaacNewtonconductedstudiesonviscosityandtheresistanceofsubmergedbodiesinamovingfluid.Thekeyachievementsoftheperiodoccurredinthemiddleofthe18thcenturywhenDanielBulliondevelopedthetheoryoftransmissionofenergyinfluidstreamsandBlasPascal,ataboutthesametime,establishedtheprincipleofhydrostaticpressuretransmission.Thisprinciplewasfirstusedinthelatterpartofthe18thcentury.ThefirsthydraulicpressuremachinewasmanufacturedbyEnglandinthelate18thcentury.ThefundamentalsoffluidtheorywereestablishedbytheaboveworkandrefinementswereaddedbyNavierwhoderivedthemathematicsofmotioninliquidsincludingequationsforfluidflowwithfriction.Thiswasearlyinthe19thcentury.ItwasfollowedbytheworkofStokes,whoindependentlydiscoveredthesameequationsandfurtherextendedtheworkofNavicert.Recentlyhydraulicandpneumaticpressuretransmissiontechnologyhasbeendevelopedwithalargescalepetrolicindustryinthe19thcentury,andthebarbettedisplacewasthefirstonesuccessfulusinghydraulicequipment,andthenhydraulicmachinetool.InWorldWarImanynewmachinesbasedontheprinciplesofhydraulicshadbeenused.Thegreatautomotiveindustyintroducedhydraulicbrakesintheearlythirtiesandhydraulictransmissionsinthelatethirties.Thetractorindustrybeganusinghydraulicsin1940toincreasetheflexibilityandutilityoffarmequipment.InWorldWarIIbecauseofthedemandtransmissionandcontrolequipmentsinfastreaction,precisionactionandhighoutputpowersboosteddevelopmentinhydraulictheology.AftertheWar,thehydraulicdevelopmentturnedintocivilindustry,suchasmachinetool,engineering,metallurgy,plasticmachine,farmmachine,vehicleandwatercraft.Inmorerecentyears,theroleofleadershipinhydraulicpowerapplicationhasbeentakenoverlargelybysomeofthelargeearthmovingandconstructionequipmentmanufacturers.Thetotalpowerinvolvedisoftengreaterthanthatrequiredineventhelargestaircraftsystems.Withthedevelopmentofhigherautomationofhydraulicmachinesandincreasinguseofhydraulicandpneumaticelements,thescaledelementsandintegratedhydraulicsystemwithminiaturizationisinevitable.Especiallyinrecentyearshydraulicandpneumatictransmissioniscombinedcloselywiththesensorandmicro-electricitytechnology.Ithasbeenemergingamountsofnewvalvessuchashydraulic-electricityproportionalvalves,digitalvalves,hydraulicandelectro-hydraulicservocylindersandtheintegrativeelements,whichwillleadthehydraulicandpneumatictechnologytothedevelopmentofhigherpressure,higherspeed,largerpower,lowerenergywastageandnoise,longevityandhighintegration.Computeraideddesign(CAD)andtest(CAT)andpracticalcontroltechnologyusedinhydraulicandpneumaticsystemwillbethetrend.Nowadaystheapplicationofhydraulictransmissionsystemhasbecomeoneoftheimportantindicationsofindustrylevelforacountry.Indevelopedcountries,95%ofengineeringmachine,90%ofnumericalcontrolcenterandmorethan95%ofautomationassemblylinesusethehydraulictransmissionsystem.液壓與氣壓傳動(dòng)的特點(diǎn)及發(fā)展應(yīng)用概況1.液壓傳動(dòng)有以下優(yōu)點(diǎn)1)在同等體積下,液壓裝置畢電氣裝置產(chǎn)生更高的動(dòng)力。再同等功率下,液壓裝置體積小,重量輕,功率密度大,結(jié)構(gòu)緊湊。液壓馬達(dá)的體積和重量只有同等功率電動(dòng)機(jī)的12%左右。2)液壓裝置工作比較平穩(wěn)。由于重量輕、慣性小、反應(yīng)快,液壓裝置易于實(shí)現(xiàn)快速啟動(dòng)、制動(dòng)和頻繁的換向。3)液壓裝置能在大
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