門(mén)機(jī)試驗(yàn)表格.

1、 SINOHYDRO Kariba South Extension Project機(jī)電設(shè)備質(zhì)量檢查表Quality Inspection Record of E&M Equipment No. KSEP-TM-00-DAM-IR-004施工部位Location進(jìn)水口 Intake分部工程Sub-project #門(mén)機(jī)安裝及調(diào)試 Installation and commissioning for gantry crane工序名稱(chēng)Description門(mén)機(jī)調(diào)試檢查 Commissioning inspection for gantry crane施工依據(jù)Ref.門(mén)機(jī)資料 Documents of

2、 gantry crane序號(hào)NO.說(shuō)明Description意見(jiàn)和數(shù)據(jù)Comments and Data是否合格Qualified or Not1. 總體General1.1標(biāo)簽/標(biāo)識(shí)的檢查和核實(shí)Labeling/Identification check and verifyYes No1.2梯子，欄桿和平臺(tái)的檢查和核實(shí)ladder, handrail and platform check and verifyYes No1.3滅火器已就位Extinguishers are already preparedYes No1.4橋機(jī)上的燈工作良好lighting on the crane wor

3、ks wellYes No1.5試驗(yàn)工具已備好Testing tools are preparedYes No1.6調(diào)試檢查表和檢查表已備好The commissioning check sheet and inspection sheet are preparedYes No2. 大車(chē)運(yùn)行檢查 Crane Operation Inspection2.1來(lái)回行走平滑Travel forward and backward smoothlyYes No2.2制動(dòng)&液壓系統(tǒng)操作良好Brake & hydraulic system act wellYes No2.3變速箱工作良好，無(wú)異常噪音，無(wú)漏油G

4、ears acts well, no abnormal noise, no oil leakageYes No2.4防護(hù)車(chē)擋工作良好Guard bumpers work wellYes No2.5行走限位工作良好Travel-limiting devices work wellYes No2.6鎖定和指示裝置工作良好Locking and indicating devices work wellYes No2.7運(yùn)行速度滿(mǎn)足要求Operating speed meets the requirementYes No3. 小車(chē)運(yùn)行檢查 Trolley Operation Inspection 3.

5、1來(lái)回行走平滑Travel forward and backward smoothlyYes No3.2制動(dòng)&液壓系統(tǒng)操作良好Brake & hydraulic system act wellYes No3.3變速箱工作良好，無(wú)異常噪音，無(wú)漏油Gears acts well, no abnormal noise, no oil leakageYes No3.4防護(hù)車(chē)擋工作良好Guard bumpers work wellYes No3.5行走限位工作良好Travel-limiting devices work wellYes No3.6鎖定和指示裝置工作良好Locking and indica

6、ting devices work wellYes No3.7運(yùn)行速度滿(mǎn)足要求Operating speed meets the requirementYes No4. 主起升機(jī)構(gòu)操作檢查 Main Hoist Operation Inspection 4.1起落功能良好Lifting and lowering function wellYes No4.2制動(dòng)系統(tǒng)良好Brake system acts wellYes No4.3過(guò)載保護(hù)操作良好Overload clutch acts wellYes No4.4變速箱工作良好，無(wú)異常噪音，無(wú)漏油Gears acts well, no abnor

7、mal noise, no oil leakageYes No4.5上限位操作良好Upper block limit acts wellYes No4.6下限位操作良好Lower block limit acts wellYes No4.7繩索/鏈條操作良好Rope/chain acts wellYes No4.8鎖定和指示裝置操作良好Locking and indicating devices work wellYes No4.9運(yùn)行速度滿(mǎn)足要求Operating speed meets the requirementYes No5. 副起升機(jī)構(gòu)（2800KN）操作檢查 Auxiliary

8、Hoist（2800KN）Operation Inspection 5.1起落功能良好Lifting and lowering function wellYes No5.2制動(dòng)功能良好Brake system acts wellYes No5.3過(guò)載保護(hù)操作良好Overload clutch acts wellYes No5.4變速箱工作良好，無(wú)異常噪音，無(wú)漏油Gears acts well, no abnormal noise,no oil leakageYes No5.5上限位操作良好Upper block limit acts wellYes No5.6下限位操作良好Lower bloc

9、k limit acts wellYes No5.7繩索/鏈條操作良好Rope/chain acts wellYes No5.8鎖定和指示裝置操作良好Locking and indicating devices work wellYes No5.9運(yùn)行速度滿(mǎn)足要求Operating speed meets the requirementYes No6. 副起升機(jī)構(gòu)（2160KN）操作檢查 Auxiliary Hoist（2160KN）Operation Inspection 6.1起落功能良好Lifting and lowering function wellYes No6.2制動(dòng)功能良好Br

10、ake system acts wellYes No6.3過(guò)載保護(hù)操作良好Overload clutch acts wellYes No6.4變速箱工作良好，無(wú)異常噪音，無(wú)漏油Gears acts well, no abnormal noise,no oil leakageYes No6.5上限位操作良好Upper block limit acts wellYes No6.6下限位操作良好Lower block limit acts wellYes No6.7繩索/鏈條操作良好Rope/chain acts wellYes No6.8鎖定和指示裝置操作良好Locking and indicat

11、ing devices work wellYes No6.9運(yùn)行速度滿(mǎn)足要求Operating speed meets the requirementYes No7. 電動(dòng)葫蘆操作檢查 monorail hoist operation Inspection 7.1起落功能良好Lifting and lowering function wellYes No7.2制動(dòng)功能良好Brake system acts wellYes No7.3過(guò)載保護(hù)操作良好Overload clutch acts wellYes No7.4限位操作良好Limit acts wellYes No8. 檢修吊操作檢查 Ma

12、intenance monorail hook operation Inspection 8.1起落功能良好Lifting and lowering function wellYes No8.2制動(dòng)功能良好Brake system acts wellYes No8.3過(guò)載保護(hù)操作良好Overload clutch acts wellYes No8.4限位操作良好Limit acts wellYes No9. 空載試驗(yàn)檢查 No-Load Test Inspection 9.1所有機(jī)械機(jī)構(gòu)動(dòng)作正常 All mechanism run normallyYes No9.2電機(jī)運(yùn)行平穩(wěn)，三相電流的不對(duì)

13、稱(chēng)性應(yīng)在10以?xún)?nèi)Stable running of motor; asymmetry of tri-phase current should be within 10%;Yes No9.3高度指示器和荷載指示器應(yīng)在設(shè)備達(dá)到限制位置時(shí)發(fā)出相關(guān)信號(hào)并切斷電源Height indicator and load indicator should give out signal and cut power off when reach the limiting positionYes No9.4檢查并調(diào)整限制器以達(dá)到相關(guān)精度Check and adjust limiter for accuracyYes

14、 No9.5操作和電氣控制 系統(tǒng)操作正常Operating and electric control system run normallyYes No9.6無(wú)異常聲音No abnormal soundYes No9.7制動(dòng)系統(tǒng)良好Brake system acts wellYes No9.8運(yùn)行速度滿(mǎn)足要求Operating speed meets the requirementYes No9.9限位動(dòng)作良好Limits devices act wellYes No10. 靜載試驗(yàn)檢查 Static Load Test Inspection 10.1所有機(jī)械機(jī)構(gòu)動(dòng)作正常All mechani

15、sm run normallyYes No10.2電機(jī)運(yùn)行平穩(wěn)，三相電流的不對(duì)稱(chēng)性應(yīng)在10以?xún)?nèi)Stable running of motor; asymmetry of tri-phase current should be within 10%;Yes No10.31.25倍的額定荷載起吊距地面100200mm持續(xù)10分鐘，重復(fù)3次，試驗(yàn)后不會(huì)發(fā)生永久變形10 min for 1.25 times of rated load hoisting 100200mm ground, repeating 3 times, no permanent deformation after testYes

16、No10.4在額定荷載下，靜態(tài)鋼性滿(mǎn)足要求Static rigidity meets requirement under the rated load.Yes No10.5試驗(yàn)后，無(wú)裂紋，無(wú)永久變形，松散程度在橋機(jī)允許范圍內(nèi)No crack, permanent deformation, and loose allowed on the crane after testYes No11. 動(dòng)載試驗(yàn)檢查 Dynamic Load Test Inspection 11.1所有機(jī)械機(jī)構(gòu)動(dòng)作正常All mechanism run normallyYes No11.2電機(jī)運(yùn)行平穩(wěn)，三相電流的不對(duì)稱(chēng)性應(yīng)在

17、10以?xún)?nèi)Stable running of motor; asymmetry of tri-phase current should be within 10%;Yes No11.31.1倍額定荷載起吊，重復(fù)啟動(dòng)，運(yùn)行，停止以及測(cè)試各元件的敏捷性和靈敏度。試驗(yàn)期間，無(wú)裂紋，永久變形，以及接頭無(wú)松動(dòng)Hoist 1.1 times of rated load, repeat starting, running, stopping, and reversing to test agility and sensitivity of each component. No crack, permanent

18、 deformation, and loose on its joint during testYes No11.4運(yùn)行速度符合要求Operating speed meets the requirementYes No12. 駕駛室的手動(dòng)操作 Manual Operation in Drivers Cab12.1開(kāi)/關(guān)和開(kāi)關(guān)動(dòng)作良好On/off and light switch works wellYes No12.2起升開(kāi)關(guān)動(dòng)作良好Hoist button works wellYes No12.3大車(chē)開(kāi)關(guān)動(dòng)作良好Crane button works wellYes No12.4小車(chē)開(kāi)關(guān)動(dòng)作良

19、好Trolley button works wellYes No12.5警告燈開(kāi)關(guān)工作良好Warning light switch works wellYes No12.6報(bào)警器開(kāi)關(guān)工作良好Warning alarm switch works wellYes No12.7司機(jī)室的操作靈敏可靠The action of the operation in the cab is sensitive and reliableYes No12.8外部聲音信號(hào)可靠External sound signal is reliableYes No12.9盤(pán)柜的所有指示器工作良好All the indicator

20、 on the panel work wellYes No檢查結(jié)論Inspection Comment 合格Qualified 不合格UnqualifiedZPC及監(jiān)理：ZPC and supervisor:日期 Date：技術(shù)員Technician：日期 Date：質(zhì)檢工程師Quality Engineer：日期 Date：廠家代表：Manufacturer:日期 Date：機(jī)電設(shè)備質(zhì)量檢查表Quality Inspection Record of E&M Equipment No. KSEP-TM-00-DAM-IR-005施工部位Location進(jìn)水口 Intake分部工程Sub-pro

21、ject #門(mén)機(jī)安裝及調(diào)試 Installation and Commissioning for Gantry Crane工序名稱(chēng)Description荷載試驗(yàn)load test施工依據(jù)Ref.門(mén)機(jī)資料Documents of gantry crane1、125%額定荷載（1250KN）試驗(yàn) 125% rated load test小車(chē)停在橋機(jī)跨中，靜態(tài)吊起最大的125額定荷載，并測(cè)量記錄主梁的永久變形。The trolley shall be statically loaded at mid-span of the crane and lift a maximum of 125% rated

22、 load, and during the process, the permanent deflection of the main girder shall be measured and recorded.主梁跨中加載前為f1，加載時(shí)為f2，卸載后為f3，則主梁的永久變形值f：For the main beam loaded at midspan: before load: f1, during load:f2, offload:f3, so the permanent deformation value of main beam is f:f=f1-f3試驗(yàn)次數(shù) test No.項(xiàng)目

23、Itemsf 1f 2f 3f第一次測(cè)試The first test主梁1 No.1 main girder主梁2 No.2 main girder第二次測(cè)試The second test主梁1 No.1 main girder主梁2 No.2 main girder第三次測(cè)試The third test主梁1 No.1 main girder主梁2 No.2 main girder2、 110%額定荷載（1250KN）試驗(yàn) 110% rated load test110%額定荷載試驗(yàn)，按以下步驟進(jìn)行：110% rated load test shall be performed as out

24、lined below:(1)吊起荷載，離地一定的距離，以保證荷載的重量落在橋機(jī)上，并由制動(dòng)器抱閘抱緊。Lift the test load a distance form ground to assure that the load is supported by the crane and held by the hoist brake(s).(2)小車(chē)全行程行走試驗(yàn)Move the trolley from one end to the other end under load.(3)大車(chē)全行程行走試驗(yàn)中，小車(chē)應(yīng)停在大車(chē)最右邊；大車(chē)返回時(shí)，小車(chē)應(yīng)停在大車(chē)的最左邊。Transport th

25、e test load by means of the crane for the full length of the runway in one direction with the trolley as close to the extreme right-hand end of the crane as practical, and in the other direction with the trolley as close to the left-hand end of the crane as practical.(4)起升機(jī)構(gòu)下降、停止、制動(dòng)器抱閘試驗(yàn)When lowerin

26、g and stoping the hoist mechanism, conduct the braking tests for brakes.序號(hào)No.檢查項(xiàng)目Inspection items試驗(yàn)結(jié)果Test results1大車(chē)行走Traveling mechanism for crane 合格Qualified 不合格Unqualified2小車(chē)行走Traveling mechanism for trolley 合格Qualified 不合格Unqualified3主起升機(jī)構(gòu)、制動(dòng)器Main hoist and brake 合格Qualified 不合格Unqualified3、100%

27、額定荷載（1250KN） 100% rated load test主梁中心的荷載前為h1，荷載時(shí)為h2，卸載后為h3，則主梁的上拱度h：The main beam center : before load: h1, during load:h2, offload:h3, so the camber of main beam is h:h=（h1+ h3）/2- h2項(xiàng)目 Itemsh1h2h3h主梁1 No.1 main girder主梁2 No.2 main girder檢查結(jié)論Inspection Comment 合格Qualified 不合格Unqualified班組Team Leade

28、r：日期 Date：技術(shù)員Technician：日期 Date：質(zhì)檢工程師Quality Engineer：日期 Date：廠家代表：Manufacturer:日期 Date：機(jī)電設(shè)備質(zhì)量檢查表Quality Inspection Record of E&M Equipment No. KSEP-TM-00-DAM-IR-006施工部位Location進(jìn)水口 Intake分部工程Sub-project #門(mén)機(jī)安裝及調(diào)試 Installation and Commissioning for Gantry Crane工序名稱(chēng)Description電氣設(shè)備絕緣電阻測(cè)試Insulation resis

29、tance test for electrical equipment施工依據(jù)Ref.門(mén)機(jī)資料 Documents of gantry crane序號(hào)No.項(xiàng)目Items名稱(chēng)Name絕緣電阻（M）Insulation resistance是否合格Qualified or Not1大車(chē)行走Crane Travelling Mechnism上游大車(chē)行走電機(jī)-2M1Crane travelling motors in upstream-2M1Yes No2上游大車(chē)行走電機(jī)-2M2Crane travelling motors in upstream-2M2Yes No3下游大車(chē)行走電機(jī)-2M3Cra

30、ne travelling motors in downstream-2M3Yes No4下游大車(chē)行走電機(jī)-2M4Crane travelling motors in downstream-2M4Yes No5電纜卷筒電動(dòng)機(jī)-2M5Cable drum motor -2M5Yes No6小車(chē)行走Trolley Traversing Mechanism小車(chē)行走電機(jī)-3M1Trolley traversing motor-3M1Yes No7小車(chē)行走電機(jī)-3M2Trolley traversing motor -3M2Yes No8主起升Main Hoist Mechnism起升電動(dòng)機(jī)-1M1Ho

31、isting motor-1M1Yes No9安全制動(dòng)器油泵電機(jī)-1M2Oil pump motor for safe brake -1M2Yes No10減速器潤(rùn)滑油泵電機(jī)-1M3Oil pump motor for reducer -1M3Yes No11副起升Auxiliary Hoist Mechanism副起升電動(dòng)機(jī)-41M1(2800KN)Auxiliary hoist motor -41M1(2800KNYes No12減速器潤(rùn)滑油泵電機(jī)-41M2(2800KN)Oil pump motor for reducer -41M2(2800KN)Yes No13副起升電動(dòng)機(jī)-42M1

32、(2160KN)Auxiliary hoist motor -42M1(2160KN)Yes No14副起升電動(dòng)機(jī)-42M2(2160KN)Auxiliary hoist motor -42M2(2160KN)Yes No15減速器潤(rùn)滑油泵電機(jī)-42M3(2160KN)Oil pump motor for reducer -42M3(2160KN)Yes No16液壓抓梁Hydraulic Lifting Beam主起升電纜卷筒電動(dòng)機(jī)-51M1Cable drum motor for main hoist mechnism -51M1Yes No17主起升液壓抓梁油泵電動(dòng)機(jī)-51M2Oil p

33、ump motor for hydraulic lifting beam of main hoist mechanism -51M2Yes No18副起升電纜卷筒電動(dòng)機(jī)-52M1(2800KN)Cable drum motor for auxiliary hoist mechnism -52M1(2800KN)Yes No19副起升液壓抓梁油泵電動(dòng)機(jī)-52M2(2800KN)Oil pump motor for hydraulic lifting beam of auxiliary hoist mechanism -52M2(2800KN)Yes No20電纜卷筒電動(dòng)機(jī)-53M1(2160KN

34、)Cable drum motor -53M1(2160KN)Yes No21耙斗油泵電動(dòng)機(jī)-53M2(2160KN)Grab bucket pump motor -53M2(2160KN)Yes No22翻轉(zhuǎn)機(jī)構(gòu)左側(cè)油泵電動(dòng)機(jī)-53M3Oil pump motor for left turnover mechanism -53M3Yes No23翻轉(zhuǎn)機(jī)構(gòu)右側(cè)油泵電動(dòng)機(jī)-53M4Oil pump motor for right turnover mechanism -53M4Yes No24機(jī)房檢修吊Maintenance monorail hook起升電機(jī)-71M Hoist motor -

35、71MYes No25運(yùn)行電機(jī)-72M1 Trolley traversing motor-72M1Yes No26行走電機(jī)-73M1 Crane traversing motor-73M1Yes No27行走電機(jī)-73M2Crane traversing motor-73M2Yes No28電動(dòng)葫蘆Electric hoist行走電機(jī)-82M1Travelling motor -82M1Yes No29行走電機(jī)-82M2Travelling motor -82M2Yes No30常速起升電動(dòng)機(jī)-81M1Lifting motor in normal speed-81M1Yes No31低速起

36、升電動(dòng)機(jī)-81M2Lifting motor in slow speed-81M2Yes No32電源柜Power cabinetA相 A phaseYes No33B相B phaseYes No34C相 C phaseYes No35控制回路 Control circuitYes No36主起升柜Main hoist cabinetA相 A phaseYes No37B相 B phaseYes No38C相 C phaseYes No39控制回路 Control circuitYes No40副起升柜Auxiliary hoist cabinetA相 A phaseYes No41B相 B

37、phaseYes No42C相 C phaseYes No43控制回路 Control circuitYes No44行走柜Travelling control cabinetA相 A phaseYes No45B相 B phaseYes No46C相C phaseYes No47控制回路Control circuitYes No48液壓抓梁控制柜Control cabinet for hydraulic lifting beamA相 A phaseYes No49B相 B phaseYes No50C相 C phaseYes No51控制回路 Control circuitYes No檢查結(jié)

38、論Inspection Comment 合格Qualified 不合格Unqualified班組Team Leader：日期 Date：技術(shù)員Technician：日期 Date：質(zhì)檢工程師Quality Engineer：日期 Date：廠家代表：Manufacturer:日期 Date：機(jī)電設(shè)備質(zhì)量檢查表Quality Inspection Record of E&M Equipment No. KSEP-TM-00-DAM-IR-007施工部位Location進(jìn)水口 Intake分部工程Sub-project #門(mén)機(jī)安裝及調(diào)試 Installation and Commissioning

39、 for Gantry Crane工序名稱(chēng)Description空載試驗(yàn)電動(dòng)機(jī)電壓、電流測(cè)試Voltage and current test of motors under no load 施工依據(jù)Ref.門(mén)機(jī)資料Documents of gantry crane1. 主起升 Main Hoist Mechanism序號(hào)No.檢測(cè)項(xiàng)目Test items電流 current（A）電壓voltage（V）備注notesIaIbIcUabUbcUca1電動(dòng)葫蘆行走電機(jī)-82M1Travelling motor for electric hoist -82M12電動(dòng)葫蘆行走電機(jī)-82M2Travel

40、ling motor for electric hoist -82M23電動(dòng)葫蘆常速起升電動(dòng)機(jī)-81M1Lifting motor in normal speed for electric hoist -81M14電動(dòng)葫蘆低速起升電動(dòng)機(jī)-81M2Lifting motor in slow speed for electric hoist -81M25主起升電動(dòng)機(jī)-1M1Main hoist motor -1M16主起升安全制動(dòng)器油泵電機(jī)-1M2Oil pump motor for safe brake of main hoist mechanism -1M27主起升減速器潤(rùn)滑油泵電機(jī)-1M3O

41、il pump motor for reducer of main hoist mechanism -1M32.副起升 Auxiliary Hoist Mechanism序號(hào)No.檢測(cè)項(xiàng)目Test items電流 current（A）電壓voltage（V）備注notesIaIbIcUabUbcUca1副起升電動(dòng)機(jī)-41M1(2800KN)Auxiliary hoist motor -41M1(2800KN)2減速器潤(rùn)滑油泵電機(jī)-41M2(2800KN)Oil pump motor for reducer -41M2(2800KN)3副起升電動(dòng)機(jī)-42M12(2160KN)Auxiliary

42、hoist motor -42M12(2160KN)4減速器潤(rùn)滑油泵電機(jī)-42M3(2160KN)Oil pump motor for reducer -42M3(2160KN)3.行走 Travelling Mechanism序號(hào)No.檢測(cè)項(xiàng)目Test items電流 current（A）電壓voltage（V）備注notesIaIbIcUabUbcUca1上游大車(chē)行走電機(jī)-2M12Crane travelling motors in upstream -2M122下游大車(chē)行走電機(jī)-2M34Crane travelling motors in downstream -2M343電纜卷筒電機(jī)-

43、2M5Cable drum motor -2M54小車(chē)行走電機(jī)-3M12Trolley traversing motor -3M124.液壓抓梁 Hydraulic Lifting Beam序號(hào)No.檢測(cè)項(xiàng)目Test items電流 current（A）電壓voltage（V）備注notesIaIbIcUabUbcUca1主起升電纜卷筒電機(jī)-51M1Cable drum motor for main hoist mechnism -51M12主起升液壓抓梁油泵電機(jī)-51M2Oil pump motor for hydraulic lifting beam of main hoist mecha

44、nism -51M23副起升電纜卷筒電機(jī)-52M1(2800KN)Cable drum motor for auxiliary hoist mechnism -52M1(2800KN)4副起升液壓抓梁油泵電機(jī)-52M2(2800KN)Oil pump motor for hydraulic lifting beam of auxiliary hoist mechanism -52M2(2800KN)5副起升電纜卷筒電機(jī)-53M1(2160KN)Cable drum motor for auxiliary hoist mechnism -53M1(2160KN)6副起升液壓抓梁油泵電機(jī)-53M2(2160KN)Oil pump motor for hydraulic lift