PPAP表格(2012)

1、附件1 生生產(chǎn)產(chǎn)件件批批準(zhǔn)準(zhǔn)流流程程（PPAPPPAP flowflow）及及工工作作內(nèi)內(nèi)容容負(fù)負(fù)責(zé)責(zé)人人Owner工工作作流流程程WorkFlow工工作作內(nèi)內(nèi)容容TaskPPAPPPAP申申請(qǐng)請(qǐng)時(shí)時(shí)，供供應(yīng)應(yīng)商商應(yīng)應(yīng)完完成成SupplierSupplier shouldshould completecomplete thethe followingfollowing tasktask whenwhen submitsubmit PPAPPPAP requisition:requisition:1、產(chǎn)品設(shè)計(jì)和過程設(shè)計(jì)的開發(fā)及確認(rèn)。Development and confirmation of

2、product design and process design2、具備所需的文件/操作/檢驗(yàn)指導(dǎo)書等文件。Have necessary documents/ Operation Instruction/ Inspection Instruction3、人員的培訓(xùn)。Personnel Training4、生產(chǎn)線的建設(shè)及調(diào)試。Build up and debug production line5、材料/分供方清單得到PE的批準(zhǔn)，且完成所有分供方的PPAP批準(zhǔn)；一品多點(diǎn)的組合在整車上得到驗(yàn)證。Get PE approval of Material/Subcontractor List and P

3、PAP approval of all subcontractor. Combination Tests for one product with several suppliers wereimplemented on vehicle.6、產(chǎn)品檢具設(shè)計(jì)/制造批準(zhǔn)（如需要）。Get approval of guaging and inspeciton tools design and manufacturing.7、產(chǎn)品試驗(yàn)條件（試驗(yàn)地點(diǎn)、試驗(yàn)項(xiàng)目、試驗(yàn)標(biāo)準(zhǔn)）的批準(zhǔn)。Got approval of test condition(test location, test items, test s

4、tandard)8、測(cè)量系統(tǒng)的分析。Measurement System Analysis9、包裝得到認(rèn)可。Get packaging approval10、已實(shí)施生產(chǎn)試運(yùn)行。have implement tentative production供應(yīng)商Supplier提交生產(chǎn)件批準(zhǔn)（PPAP）申請(qǐng)Subm it PPAPRequisitionPEOTS認(rèn)可OTSApprovalOTSOTS階階段段，執(zhí)執(zhí)行行DM/SGMW02C.01-2005(0/A)DM/SGMW02C.01-2005(0/A) 工工裝裝樣樣件件認(rèn)認(rèn)可可程程序序-OTS-OTS ，PEPE應(yīng)應(yīng)：ImplementImplem

5、ent DM/SGMW02C.01-2005(0/A)DM/SGMW02C.01-2005(0/A) OffOff ToolingTooling SampleSampleApprovalApproval ProcessProcess inin OTSOTS phase,phase, PEPE shouldshould1、明確所需的技術(shù)規(guī)范、批準(zhǔn)供應(yīng)商提交的產(chǎn)品特性清單、材料/分供方清單、試驗(yàn)大綱、全尺寸測(cè)量計(jì)劃、材料代用申請(qǐng)單等文件。Confirm allnecessary technique criterion and approve Product Chatacteristic List,

6、 Material/ Subcontractor List, Test Outline, FullDimension Measurement Plan, Material Replacement Requisition List etc.2、評(píng)審供應(yīng)商所提供的工裝樣件及相關(guān)的測(cè)試報(bào)告；Assess off-tooling sample and relevant test report submitted by supplier3、在試驗(yàn)、測(cè)量、路試完成后進(jìn)行OTS封樣并簽字確認(rèn)；Preserve OTS sample and sign the name after test, measurem

7、ent and road test.4、設(shè)計(jì)凍結(jié)，且完成正式工裝樣件及相關(guān)材料、尺寸、性能檢測(cè)及試裝認(rèn)可后，出具OTS 認(rèn)可報(bào)告；Freeze design and release OTS reportafter confirming material, performance test and assembly of sample are OK.5、確認(rèn)“3C”件獲得“3C”證書及模壓證書 Confirm 3C parts have China Compulsory Product Certificate and Impressing ChinaComplusory Product Cert

8、ification Mark供供應(yīng)應(yīng)商商應(yīng)應(yīng)確確保保：SupplierSupplier shouldshould ensureensure1）提供的樣件由正式工裝制造，并經(jīng)材料檢驗(yàn)、尺寸檢測(cè)、性能測(cè)試、臺(tái)架試驗(yàn)合格的零部件；The submitted products were manufactured byformal tools and passed raw material inspection, dimension inspection, performance test and function test.2）該樣件與正式生產(chǎn)件相同，但可以采用模擬生產(chǎn)工藝（過程）生產(chǎn)，可不用生產(chǎn)用的

9、機(jī)床設(shè)備，不按生產(chǎn)節(jié)拍；The sample is the same withformal manufacturing parts.3）用于認(rèn)可產(chǎn)品是否符合設(shè)計(jì) The product for approval is conform to design.PPI/外觀工程師AppearanceEnginneerFE認(rèn)可FESign-off外觀評(píng)估AppearanceEvaluationFEFE階階段段，執(zhí)執(zhí)行行DM/SGMW02C.06-2005(0/A)DM/SGMW02C.06-2005(0/A)功功能能評(píng)評(píng)估估（FEFE），功能匹配（FE）合格（如需要），PPI小組出具FE評(píng)估報(bào)告。在FE

10、過程中，對(duì)零件的更改應(yīng)獲得PE同意，按EWO工作流程。Implement DM/SGMW02C.06-2005(0/A)Function Evaluation(FE) in FE phase.PPI Team release FEreport, if Function Evaluation is OK (If necessary).Part change should be approved by PE in FE and implment EWO flow.外外觀觀評(píng)評(píng)估估執(zhí)執(zhí)行行零零部部件件外外觀觀評(píng)評(píng)估估流流程程AppearanceAppearance EvaluationEvaluat

11、ion inplementsinplements PartPart AppearanceAppearance EvaluationEvaluation FlowFlow 試生產(chǎn)條件：PPAP Production Condition1、OTS批準(zhǔn)，對(duì)于OTS有條件批準(zhǔn)，應(yīng)得到PE確認(rèn)：Passed OTS approval. For Temporary OTS Approval, PE should make confirmation.（1）所提供條件是否會(huì)導(dǎo)致零件批量返工或報(bào)廢；If all preparation will lead to mass repair and reject（2）

12、能否用于可銷售車制造。If PPAP parts could be used for sales-car manufacture2、功能匹配（FE）合格（如需要）。Function Evaluation is OK (if needed)3、對(duì)外觀有要求的零件，要獲得外觀（皮紋/顏色）批準(zhǔn)。Get Appearance(skin/color) Approval, if part has appearance reuqirement.4、滿足PPAP申請(qǐng)條件。Meet PPAP requisition conditionSQE重新確認(rèn)/提交reconfirm/resubmitSQE生產(chǎn)授權(quán)Pro

13、ductionAuthorization1、供應(yīng)商提交的PPAP申請(qǐng)，且經(jīng)SQE確認(rèn)滿足試生產(chǎn)的條件后SQE填寫生產(chǎn)件批準(zhǔn)授權(quán)書遞交采購(gòu)員會(huì)簽，SQE總監(jiān)批準(zhǔn).SQE fill in PPAPAuthorization Letter and send to purchaser for signature and get SQE Director approval after suppliers submit PPAPrequisition and confirm them meet PPAP production condition.2、SQE根據(jù)零件或供應(yīng)商的風(fēng)險(xiǎn)程度決定采取的PPAP試生產(chǎn)

14、監(jiān)控：供應(yīng)商監(jiān)控或SQE現(xiàn)場(chǎng)監(jiān)控，但不管何種方式，必須在PPAP授權(quán)書上注明，并得到SQ總監(jiān)的批準(zhǔn)。SQE decide how to monitor PPAP porduction according to part and supplier risk, including supplier monitor andSQE monitor. Anyway, monitoring way should be indicated on PPAP Authorization Letter and got SQ Director approval.供應(yīng)商SupplierPPAP試生產(chǎn)準(zhǔn)備Prepara

15、tion for PPAPproduction獲得PPAP授權(quán)書，供應(yīng)商做好物料的準(zhǔn)備工作；保持生產(chǎn)線狀態(tài)良好。Get PPAP Authorization Letter and prepare material forproduction. Keep production line in good conditon.試生產(chǎn)NOK試試生生產(chǎn)產(chǎn)要要求求：PPAPPPAP ProductionProduction RequirementRequirement1、 供應(yīng)商按照SQE審核確認(rèn)的控制計(jì)劃進(jìn)行生產(chǎn)，且現(xiàn)場(chǎng)操作/檢驗(yàn)指導(dǎo)書與控制計(jì)劃一致。supplier conduct production

16、 according to theControl Plan approved by SQE. And Opereation Instruction and Inspection Instrucrion used on the floor should be conform toControl Plan.2、該過程必須是1小時(shí)到8小時(shí)的生產(chǎn)或生產(chǎn)數(shù)量至少為300件連續(xù)生產(chǎn)的零件，除非SGMW特殊授權(quán)。PPAP production must be a production withan hour to eight hours or output of 300 continurous parts.

17、 expect for SGMW special authorization.3、使用正式生產(chǎn)的工裝，量具，過程，材料和操作工進(jìn)行生產(chǎn)。PPAP production must be conducted with tools, guaging tools, processs,material and operators, which will be used in formal production.4、對(duì)于采用一個(gè)以上的型腔、鑄模、沖模、工裝或加工設(shè)備、生產(chǎn)單元、生產(chǎn)線的過程設(shè)計(jì)，必須安排每一部分進(jìn)行生產(chǎn)，分別進(jìn)行產(chǎn)品測(cè)量并對(duì)代表樣件進(jìn)行試驗(yàn)。All moulds, dies,tools,e

18、quipments and production units must be used in PPAP production. And parts formdifferent moulds and dies must be measured.5、對(duì)于多個(gè)模具，必須安排每一套模具進(jìn)行生產(chǎn)，分別進(jìn)行產(chǎn)品測(cè)量并對(duì)代表樣件進(jìn)行試驗(yàn)。For several moulds, supplier must arrangeproduction with each mould and measure parts from different moulds and select one sample to have

19、 test.6、供應(yīng)商按照尺寸測(cè)量計(jì)劃、試驗(yàn)大綱、過程能力分析計(jì)劃對(duì)零件進(jìn)行全尺寸測(cè)量、材料試驗(yàn)，性能試驗(yàn)，過程能力測(cè)算，并封取樣件，Supplierconduct dimension measurement, material test, performance test and process capacity calculation according to DimensionMeasurement Plan, Test Outline, Process Capacity Analysis Plan and keep sample.7、SQE現(xiàn)場(chǎng)監(jiān)控試生產(chǎn)：SQE必須現(xiàn)場(chǎng)確認(rèn)供應(yīng)商的過程

20、/工裝/檢具/設(shè)備/測(cè)量?jī)x器數(shù)量及狀態(tài)確認(rèn)，零件標(biāo)識(shí)的確認(rèn)，同時(shí)封取樣件。SQE monitorsPPAP production on the floor. SQE must confirm supplier process, number of tools, inspection tools/equipments and guagingequipments and their status, product mark and keep sample. 對(duì)于涉及軟件版本控制的零件，SQE需對(duì)其版本進(jìn)行確認(rèn)，如ECU模塊，SQE should confirm the part edition,

21、if it refers to softwarecontrol. For example, ECU Module.SQE/供應(yīng)商SupplierPPAP試生產(chǎn)PPAPProduction供應(yīng)商Supplier整改Correct供應(yīng)商對(duì)試生產(chǎn)過程中的不符進(jìn)行糾正SuppliercorrectunconformableobservationinPPAPproduction. 供應(yīng)商Supplier試生產(chǎn)文件/樣件提交Submissionof documents ofPPAP productionand samplePPAPPPAP提提交交等等級(jí)級(jí)：PPAP Submission Grade等級(jí)1只

22、向SGMW提交保證書（對(duì)指定的外觀項(xiàng)目，還應(yīng)提供一份外觀批準(zhǔn)報(bào)告）。Level 1- submit PSW only to SGMW ( for appearance item,A Appearance Approval Report is required.)等級(jí)2向SGMW提交保證書、產(chǎn)品樣品及有限的支持資料（如：圖紙、尺寸檢驗(yàn)報(bào)告、臺(tái)架和功能試驗(yàn)報(bào)告、外觀批準(zhǔn)報(bào)告）。Level 2 - submitPSW, prodcut sample and limited documents to SGMW (such as drawings, dimension inspection report

23、, function and performancereport and appearance approval report)等級(jí)3向SGMW提交保證書和產(chǎn)品樣品及完整的相關(guān)支持資料。Level 3 - submit PSW, product sample and completed documents to SGMW.等級(jí)4提交保證書和SGMW規(guī)定的其它要求。Level 4 - Submit PSW and SGMW other requirement.等級(jí)5保證書、產(chǎn)品樣品和全部的支持?jǐn)?shù)據(jù)都保留在供應(yīng)商制造現(xiàn)場(chǎng)，供審查時(shí)使用。Level 5 - PSW, Product sample a

24、nd whole support dataare left on supplier manufacturing location. They will be used for assessment. 如果SQE沒有其它規(guī)定，則供應(yīng)商必須使用等級(jí)3作為默認(rèn)等級(jí)，進(jìn)行全部提交。只供應(yīng)散裝材料的供應(yīng)商必須使用等級(jí)1作為默認(rèn)等級(jí)提交所有散裝材料的PPAP文件。Supplier must use Level 3 as default if SQE doesnt have other requirement. The supplier providingmaterial in bulk only must

25、 use Level 1 as default. 供應(yīng)商在完成零件尺寸測(cè)量、材料試驗(yàn)，性能試驗(yàn)，過程能力測(cè)算等分析后提交文件給SQE審核，文件要求見附件2 Suppliers submitdocuments to SQE after finishing dimension measurement, material test, performance test and process capacity calculationetc. SQEPPAPPPAP批批準(zhǔn)準(zhǔn)狀狀態(tài)態(tài)：PPAPPPAP ApprovalApproval StatusStatus1 )批準(zhǔn)是指該產(chǎn)品或材料，包括所有零部件，滿

26、足SGMW所有的要求。因此，組織被授權(quán)根據(jù)SGMW計(jì)劃安排，交運(yùn)量產(chǎn)的產(chǎn)品。Approval- Theproduct and material, including all parts comply with SGMW requirement. Therefore, the supplier is authorized tomanufacture and delivery the products according to SGMW plan.2 ) 臨時(shí)批準(zhǔn)是在有限的時(shí)間內(nèi)按有限的數(shù)量，交運(yùn)生產(chǎn)需要的材料。只有當(dāng)供應(yīng)商在下列情況下，可給予臨時(shí)批準(zhǔn)；Interim Approval - the

27、supplier is authorized to manufacture and delivery limited number of products in restricted time.-已明確了阻礙生產(chǎn)批準(zhǔn)的不合格原因；Have confirmed cause and factors blocking PPAP Approval.-且已準(zhǔn)備了一份SGMW同意的臨時(shí)糾正工作計(jì)劃。要達(dá)到“批準(zhǔn)”狀態(tài)，需要再次提交PPAP。Have a corrective work plan approved by SGMW.to achieve Approval, supplier must subm

28、it PPAP documents again.注：1、SQE有責(zé)任實(shí)施遏制措施，以確保只有可接受的材料發(fā)運(yùn)至SGMW處。SQE is responsible for implementding containmentcountermeasures and make sure acceptble material be sent to SGMW. 2、“臨時(shí)批準(zhǔn)”的零件不能視作“批準(zhǔn)”。Interim Approval is not regarded as Approval若不符合糾正措施計(jì)劃，即使按截止或規(guī)定的數(shù)量交運(yùn)，這臨時(shí)批準(zhǔn)文件內(nèi)所包括的材料仍會(huì)被拒收。如果沒有同意延長(zhǎng)臨時(shí)批準(zhǔn)，則不允

29、許再交貨。If corrective action is not3)拒收是指根據(jù)生產(chǎn)首次提交的、和/或文件與之相符的PPAP不符合SGMW的要求，在這種情況下，適當(dāng)時(shí)，提交、和/或過程，都必須糾正，以滿足SGMW要求，在量產(chǎn)交運(yùn)之前，提交必須被批準(zhǔn)。Refuse- 對(duì)于PPAP為臨時(shí)批準(zhǔn)的，供應(yīng)商需附一份臨時(shí)糾正工作表，如因零件不滿足臨時(shí)糾正工作表中所解釋的設(shè)計(jì)記錄的規(guī)范的原因需經(jīng)產(chǎn)品工程師批準(zhǔn)。PPAP臨時(shí)批準(zhǔn)有效期一般不得超過3個(gè)月，SQE應(yīng)及時(shí)更新PPAP批準(zhǔn)狀態(tài)。For Interim Approval, A temporary corrective worksheet willbe

30、attached. if unconformable items are refered to design record and criterion on corrective worksheet, worksheet should beapproved by PE. The period of validity of PPAP Iterim Approval will not be over 3 months. SQE根據(jù)供應(yīng)商PPAP試生產(chǎn)的情況及試生產(chǎn)文件提交審核結(jié)果，給予GP-4批準(zhǔn)決定，并得到SQE總監(jiān)批準(zhǔn)。SQE will decide approval statusof GP-

31、4 according to running of PPAP production and submission of PPAP documents and get SQE Director approval.SQE批準(zhǔn)Approval臨時(shí)批準(zhǔn)InterimApproval拒收Refuse供應(yīng)商Supplier整改提交ImprovamentSubmitssionSQEPPAP資料歸檔pigeonholePPAP filesGP-4批準(zhǔn)信息反饋GP-4informationfeedback1、SQE應(yīng)將GP-4批準(zhǔn)信息反饋給采購(gòu)員、計(jì)劃員。SQE give the GP-4 informatio

32、n to purchaser and planner.2、SQE將GP-4批準(zhǔn)報(bào)告、尺寸測(cè)量計(jì)劃、材料/分供方清單、試驗(yàn)大綱發(fā)給供應(yīng)商。SQE send GP-4 report, Dimension Measurement Plan,Material/ Subcontractor List and Test Outline to supplier.OKGP-4批準(zhǔn)NOK表G0505Q-02-01(0/A)生生產(chǎn)產(chǎn)件件批批準(zhǔn)準(zhǔn)(PPAP)(PPAP)申申請(qǐng)請(qǐng)收件人:上汽通用五菱采購(gòu)&供應(yīng)鏈管理中心供應(yīng)商質(zhì)量管理SQE姓名:申請(qǐng)人:供應(yīng)商名稱:供應(yīng)商項(xiàng)目經(jīng)理姓名:電話:日期：傳真:PPAP

33、申請(qǐng)?jiān)蚣疤峤坏燃?jí):分類申請(qǐng)?jiān)騻渥⑸暾?qǐng)?zhí)峤坏燃?jí)1新零件等級(jí)1只向SGMW提交保證書（對(duì)指定的外觀項(xiàng)目，還應(yīng)提供一份外觀批準(zhǔn)報(bào)告）。等級(jí)2向SGMW提交保證書、產(chǎn)品樣品及有限的支持資料（如：圖紙、尺寸檢驗(yàn)報(bào)告、臺(tái)架和功能試驗(yàn)報(bào)告、外觀批準(zhǔn)報(bào)告）。等級(jí)3向SGMW提交保證書和產(chǎn)品樣品及完整的相關(guān)支持資料。等級(jí)4提交保證書和SGMW規(guī)定的其它要求。等級(jí)5保證書、產(chǎn)品樣品和全部的支持?jǐn)?shù)據(jù)都保留在供應(yīng)商制造現(xiàn)場(chǎng)，供審查時(shí)使用。2非新零件-顧客工程更改3供應(yīng)商分供方更改4供應(yīng)商工藝過程更改5供應(yīng)商工裝設(shè)備生產(chǎn)設(shè)施更改6對(duì)以前提交零件不符合的糾正7工裝停止批量生產(chǎn)達(dá)到或超過12個(gè)月以后再次生產(chǎn)8試驗(yàn)/檢驗(yàn)

34、方法的變更-新技術(shù)的采用9其它(請(qǐng)注明)零件如下:零件號(hào)零件名稱最新圖紙?zhí)柎a最新EWO號(hào)碼/日期最新控制計(jì)劃編號(hào)/修改日期聲明:我公司開發(fā)的零件已滿足貴司的PPAP申請(qǐng)條件，并已經(jīng)完成相關(guān)生產(chǎn)準(zhǔn)備工作，包括生產(chǎn)線的建設(shè)與調(diào)試；操作指導(dǎo)書/檢驗(yàn)指導(dǎo)書等文件的發(fā)布；員工招聘與培訓(xùn)；材料/分供方清單獲得批準(zhǔn)；完成所有分供方的PPAP批準(zhǔn)；實(shí)驗(yàn)室已經(jīng)獲得認(rèn)可；檢具設(shè)計(jì)/制造獲得批準(zhǔn)；材料代用獲得批準(zhǔn)；包裝獲得認(rèn)可以及相關(guān)準(zhǔn)備工作均已安排，特請(qǐng)求SGMW授權(quán)我公司進(jìn)行PPAP生產(chǎn)及提交。同時(shí)提交PPAP生產(chǎn)準(zhǔn)備文件如下:序號(hào)文件名稱供應(yīng)商提交狀態(tài)備注（不能夠提交的請(qǐng)說明理由及計(jì)劃完成時(shí)間）13C證書/模

35、壓證書：N/A2顧客工程批準(zhǔn)(如有要求)N/A3產(chǎn)品特性清單Y4產(chǎn)品全尺寸測(cè)量計(jì)劃Y5產(chǎn)品試驗(yàn)大綱Y6材料/分供方清單Y7材料代用單N/A8分供方PPAP批準(zhǔn)單N/A9設(shè)計(jì)失效模式和后果分析(DFMEA)如果供應(yīng)商負(fù)責(zé)設(shè)計(jì)N/A10過程流程圖(工位編號(hào)與FMEA和控制計(jì)劃一致)Y底板、蓋板、膠條11過程失效模式和后果分析(PFMEA) Y底板、蓋板、膠條12GP12控制計(jì)劃N/A13控制計(jì)劃Y底板、蓋板、膠條14實(shí)驗(yàn)室認(rèn)可文件N/A15場(chǎng)地平面布置圖N/A16工裝設(shè)備清單Y17檢具及檢查輔具清單Y18檢具及檢查輔具評(píng)審檢查文件N/A19測(cè)量系統(tǒng)分析計(jì)劃N/A20過程能力分析計(jì)劃Y21包裝說明N

36、/A22零部件標(biāo)識(shí)信息清單N/A供應(yīng)商簽字:編制人日期批準(zhǔn)人日期表G0505Q-02-01(0/A)PPAPPPAP RequisitionRequisitionAddressee: Supplier Management, Supply Chain Management Ceter, SGMWSQE Name:Proposer:SupplierName:SupplierProjectManager:TelephoneNo.:Date：Fax:PPAP Requisition Reason and Submission LevelSortRequisitionReasonMemoSubmiss

37、ionLevel1NewPartsLevel1-submitPSWonlytoSGMW(forappearanceitem,AAppearanceApprovalReportisrequired.)Level2-submitPSW,prodcutsampleandlimiteddocumentstoSGMW(suchasdrawings,dimensioninspectionreport,functionandperformancereportandappearanceapprovalreport)Level3-submitPSW,productsampleandcompleteddocume

38、ntstoSGMW.Level4-SubmitPSWandSGMWotherrequirement.Level5-PSW,Productsampleandwholesupportdataareleftonsuppliermanufacturinglocation.Theywillbeusedforassessment.2Not New Parts- Engineering Change3SubcontractorChange4ProcessandArtsChange5ToolsEquipmentsProduction FacilityChange6Correctformerunconforma

39、bleitems7Reuse tools and equipments ,which havebeen stopped using over 12 months8Test and Inspection Criterion Change-Adopt new technic9Others()PartInformation:PartNo.PartNameUpdatedDrawingNo.UpdatedEWONo./DateUpdatedControlPlanNo./dateDeclaration: The parts we developed meet your PPAP requirement a

40、nd we have prepared for production, includingbuilded up and debuged production line,issued operation instruction and inspection instruction, employed andtrained employees, approved material and subcontractor list, completed all subcontractor PPAP approval, gotlab approval, got inspection tool approv

41、al, got material replacement approval and got packaging approval.Therefore, we request you authorize us to have PPAP production done.No.DocumentNameSubmissionStatusMemo(Explainthereasonandplanningtimeifthedocumentisunabletobesubmitted.13C Certificate/ Impressing China Complusory ProductCertification

42、 Mark2 Customer Engineering Approval( If required)3ProductCharacteristicList4FullDemensionMeasurementPlan5TestOutline6Material/ Subcontractor List7MaterialReplacementReport8PPAP Approval Report for Subcontractors9DFMEAIf supplier has design responsibility10Process Flow (Workstation No. should be con

43、formable to theNo. on PFMEA and Control plan 11PFMEA12GP12 Control Plan13ControlPlan14LabApprovalDocument15ProdutionLineLayout16ToolandEquipmentList17InspectionToolandAssistantToolList18InspecitonToolandAssistantToolsChecklist19MeasurementSystemAnalysisPlan20InitialProcessCapacityAnalysisPlan21Packa

44、gingDescription22PartMarkListSupplierSignature:EditedByDateApprovedByDate表G0505Q-02-02(0/A)生生產(chǎn)產(chǎn)件件批批準(zhǔn)準(zhǔn)(PPAP)(PPAP)授授權(quán)權(quán)書書PPAPAuthorizationPPAPAuthorization供應(yīng)商：Supplier：供應(yīng)商項(xiàng)目經(jīng)理姓名：ProjectManagerName：電話：TelephoneNo.：發(fā)件人：Addresser:供應(yīng)商質(zhì)量工程師姓名：SQEName：電話：Telephone：發(fā)布日期ReleasedDate： 首先，SGMW非常感謝公司在零件開發(fā)工作中所作出的

45、努力，我公司已經(jīng)詳細(xì)審閱了貴公司提交的“生產(chǎn)件批準(zhǔn)(PPAP)申請(qǐng)”資料，且該零件已經(jīng)獲得我公司的OTS批準(zhǔn)、FE批準(zhǔn)及外觀批準(zhǔn)（如適用）?；谝陨闲畔ⅲ厥跈?quán)貴公司可以進(jìn)行以下零件號(hào)的PPAP生產(chǎn)及提交工作:Firstly, SGMW appreciates what yourcorporation has done in part development.We have already read the PPAP Requisition yousubmitted, and got the information you have passed OTS approval, FE approv

46、al andAppearance approval(if applied). Based on these information,we will authorize you toproduce the parts with following part No. and submit related documents for PPAP approval.車型Model零件號(hào)Part No.零件名稱PartNamePPAP生產(chǎn)日期ProductionDatePPAP生產(chǎn)數(shù)量ProductionQuantityPPAP提交等級(jí)SubmissionGradePPAP樣件提交數(shù)量SampleQuan

47、tity是否需要批準(zhǔn)邊界樣件Isitnecessarytoapproveboundarysample?備注Memo其它要求OtherRequirement：檢具是否需要隨樣件提交？ Is it necessary to submit Inspection Tool with Sample. 邊界樣件是否需要提交？ Is it necessary to submit Boundary Sample? PPAP工作不僅對(duì)SGMW非常重要，對(duì)供應(yīng)商也非常重要，因此要求貴公司的管理層以嚴(yán)格的管理工作態(tài)度倍加關(guān)注此項(xiàng)工作.PPAP is a very imporant work for both SGM

48、W and suppliers. Therefore, werequire your corporation management attach importance to this work with strictadministrative attitude. 聲聲明明：如如果果貴貴公公司司提提交交的的“生生產(chǎn)產(chǎn)件件批批準(zhǔn)準(zhǔn)(PPAP)(PPAP)申申請(qǐng)請(qǐng)”的的真真實(shí)實(shí)性性存存在在問問題題，或或貴貴公公司司對(duì)對(duì)PPAPPPAP生生產(chǎn)產(chǎn)過過程程的的監(jiān)監(jiān)控控存存在在問問題題，那那么么，由由此此產(chǎn)產(chǎn)生生的的責(zé)責(zé)任任和和后后果果由由貴貴公公司司負(fù)負(fù)全全部部責(zé)責(zé)任任。Declaration:Decl

49、aration: IfIf thethe PPAPPPAP RequisitionRequisitionyouyou submittedsubmitted isis notnot authenticauthentic andand therethere areare somethingsomething wrongwrong withwith PPAPPPAP production,production, youyouwillwill havehave obligatedobligated forfor that.that.注意：當(dāng)OTS完全批準(zhǔn)時(shí)，PE工程師不需要簽字。Note:PEcoul

50、dntsignthisreportwhenOTSisfullapproval.SQE工程師簽名/日期：SQE Sign-off/ Date：PE工程師簽名/日期：PE Sign-off/ Date：采購(gòu)員簽名/日期：Purchaser Sign-off/Date：SQE經(jīng)理簽名/日期：SQEManagerSign-off/Date：SQE總監(jiān)簽名/日期：SQE Director Sign-off/ Date：是否N/A是N/A否 表G 0505 Q-02-03（0/A）過過程程更更改改申申請(qǐng)請(qǐng)表表ProcessChangeRequisition零件名稱PartName：零件號(hào)碼PartNo.：

51、零件類型PartType：車型/項(xiàng)目Vehicle/Project：Powertrain MetalElectronicChemical供供應(yīng)應(yīng)商商制制造造場(chǎng)場(chǎng)地地信信息息InformationofsuppliermanufacturingLocation：供應(yīng)商名稱SupplierName：供應(yīng)商代碼SupplierCode：地址Address：改改變變類類型型（按按過過程程改改變變要要求求的的目目標(biāo)標(biāo)）：ChangeType(Accordingtotargetofprocesschange)：EquipmentMaterialToolandmouldManufactureMethodIns

52、pectionOperatorOther提提交交資資料料Documentssubmission：CotrolPlanforprocesschangeDetailedDescriptionforprocesschange(includingqualitymoniterdataandanticipativetargetetc.)QualityStrategyPlanforproesschangeTotalAPQP(appropriatedtosubcontractorchange)供應(yīng)商批準(zhǔn)簽字SupplierApproval：職務(wù)Duty：電話TelephoneNo.：供應(yīng)商批準(zhǔn)簽字Suppli

53、erApproval：日期Date：以下僅供顧客使用：下步計(jì)劃NextAction：說明Explaination：說明Explaination：SGMWSQE工程師EngineerSQE主管SupervisorSQE經(jīng)理Manager涉及設(shè)備和加工方法的更改refertoequipmentchangeandmanufacturemethodchange：SQE總監(jiān)Director設(shè)備工裝、模具材料加工方法其它，請(qǐng)說明過程更改的控制程序過程更改的詳細(xì)說明（含質(zhì)量監(jiān)控?cái)?shù)據(jù)、預(yù)期目標(biāo)等等）APQP一攬子（適用于二級(jí)供應(yīng)商的改變）批準(zhǔn)拒絕其它動(dòng)力PPAP設(shè)備材料其它，請(qǐng)說明過程更改的控制程序過程更改的

54、詳細(xì)說明（含質(zhì)量監(jiān)控?cái)?shù)據(jù)、預(yù)期目標(biāo)等）過程更改的質(zhì)量策劃計(jì)劃APQP一攬子（適用于二級(jí)供應(yīng)商的改變）批準(zhǔn)拒絕其它金屬電子化工檢驗(yàn)PCPA其它操作人員表G0505Q-02-04(0/A)產(chǎn)產(chǎn)品品特特性性清清單單Productcharacteristiclist(含含KPC、PQC）SOR：供應(yīng)商supplier：車型項(xiàng)目Mode：零件名稱Partname：序號(hào)No.產(chǎn)品特性編號(hào)PCNo.特殊特性符號(hào)Productspecialcharactersymbol產(chǎn)品特性描述PCdescription規(guī)范/公差Criteria/Tolerance備注Note特殊特性符號(hào)說明: 主要特性（與安全或法規(guī)無關(guān)

55、）：合理預(yù)期的變差可能顯著影響顧客對(duì)產(chǎn)品的滿意程度（非安全性/符合性），例如：配合、功能、安裝或外觀，或者加工或制造此產(chǎn)品的能力。 主要特性（與安全或法規(guī)有關(guān)）：合理預(yù)期的變差會(huì)顯著影響顧客對(duì)產(chǎn)品的安全特性或政府法規(guī)的符合性（如：易燃性、乘員保護(hù)、轉(zhuǎn)向控制、制動(dòng)等）、排放、噪聲、無線電干擾等等。注：非主要特性無符號(hào)。編制：審核：表G0505Q-02-05（0/A）產(chǎn)產(chǎn)品品尺尺寸寸測(cè)測(cè)量量計(jì)計(jì)劃劃Parttestplan主要聯(lián)系人/電話Contactor/tel日期（初始）date(initial)日期（修改）Date(modify)控制計(jì)劃號(hào)碼CPNo.零件號(hào)碼/最新更改等級(jí)PartNo./L

56、atestmodificationlevel核心小組Coreteam顧客工程批準(zhǔn)（如要求）Customerengineeringapprvoal(ifrequired)零件名稱Partname供應(yīng)商批準(zhǔn)Supplierapproval顧客質(zhì)量批準(zhǔn)（如要求）Customerqualityapproval(ifrequired)供應(yīng)商名稱Suppleirname供應(yīng)商代碼Suppliercode供應(yīng)商其它批準(zhǔn)Supplierotherapproval其它批準(zhǔn)（如要求）Otherapproval(ifrequired)編號(hào)No.描述Description規(guī)范/公差Criteria檢驗(yàn)用具Testto

57、ol頻次圖示Chartsample備注:可另附尺寸標(biāo)示圖編制/日期（供應(yīng)商）：批準(zhǔn)/日期（供應(yīng)商）：SGMW-SQE/PE日期：非工裝樣件工裝樣件PPAP正式生產(chǎn)Revision1.0,2004-8-10cdx 第 13 頁 2022/1/5表G0505Q-02-06（0/A）材材料料/分分供供方方清清單單SuppliermateriallistSOR#:產(chǎn)品名稱Productname：供應(yīng)商名稱Suppliername：車型項(xiàng)目Mode：序號(hào)No.級(jí)數(shù)Level零件號(hào)PartNo.零件/材料名稱Part/materialname材料牌號(hào)/規(guī)格Materialtrademark/type適用標(biāo)

58、準(zhǔn)Applicablestandard有無材料替代Y/N零件狀態(tài)Partstatus加工工藝Machiningengineering分供方信息Supplierinformation備注Note123456SGMW供應(yīng)商Supplier自制Inhouse國(guó)產(chǎn)外購(gòu)/外協(xié)Purchased進(jìn)口Import生產(chǎn)輔料Subsidiarymaterial是否通過PPAPPassPPAP?工藝名稱Engineeringname是否熱處理Heattreatment?表面處理方法Surfacetreatmentmethod分供方名稱Suppliername分供方地址/聯(lián)系人/電話Supplieradd./con

59、tactor/tel質(zhì)量體系System編制/日期（供應(yīng)商）：審核/日期（供應(yīng)商總經(jīng)理）：SGMW/PE/日期：PE經(jīng)理SGMW/SQE/日期：SQE經(jīng)理：PE總監(jiān)：TDC總經(jīng)理（關(guān)鍵件）SQE總監(jiān)：備注：如分供方的零件和材料沒有通過PPAP，請(qǐng)?jiān)趥渥谥姓f明現(xiàn)行控制方法，及計(jì)劃PPAP日期。表G 0505 Q-02-07 （0/A）材材料料代代用用申申請(qǐng)請(qǐng)單單Materialsubstitutionlist零件號(hào)PartNo.：零件名稱PartName：圖紙?zhí)枺ㄈ掌冢〥rawingNo.(date)：供應(yīng)商Suppliername：材料牌號(hào)Materialtrademark材料規(guī)格Mater

60、ialtype相關(guān)標(biāo)準(zhǔn)Relatedstandard圖紙和標(biāo)準(zhǔn)要求Drawing/standardrequirment擬代用或采 用 Plantouse化學(xué)成分Chemicalelement化學(xué)成分Chemicalelement原設(shè)計(jì)材料Initialdesignmaterial擬代用材料Plan to usematerial機(jī)械性能Mechanismfunction機(jī)械性能Mechanismfunction原設(shè)計(jì)材料Initialdesignmaterial擬代用材料Plan to usematerial工藝性能Engineeringfunction原設(shè)計(jì)材料Initialdesignmateria