圣東尼機(jī)基本設(shè)定以及KTF設(shè)置(無縫內(nèi)衣機(jī))

1、東尼機(jī)基本設(shè)定以及KTF設(shè)置SANTON)b.M3f;|0 IT !h1 l. ITROUBLESHOOTING MANUAL FOR THESM8-8TOP2 MACHIN'E w6 n1EI9 mINDICESANTONI1PREFACE6 ( j$ P/z.Y' mDESCRIPTION OF THE MACHINE6機(jī)器描述STARTING7啟動(dòng)AUTOMATIC RESETTING8自動(dòng)控制/ 設(shè)置 ,W,o+ F/f6 I: 6 L2S+De-activate:8Portare in posizione A8The actuators select9 9 n( w1

2、 5m5 E% u.De-activate9Activate9Bring into position B (only if in position C):9Move to position A only if in B10Energize11FAN MANAGEMENT13風(fēng)扇控制,z3h/ U0 u8 Z;0AIR DISTRIBUTION VALVE MANAGEMENT (SEE AIR DISTRIBUTION VALVE-SNE)13MANAGEMENT OF LUBRICATION 13 潤(rùn)滑控制 ERROR MESSAGES - ALARMS13 2o: &u-i,H&a

3、mp;O錯(cuò)誤信息/z* ' G9 A# g) 3 y.ccheU 16No air21 1 9A$ 9 ; $W5 q%_"cheU 17No oil21 8 E8 Q7 t%U2 b:& H2k(cheU 18 Oil pressure insufficient2122cheU 22¸29 Stop latch 1st¸8th feeder cheU 38 Dial out of position22 :2 a/ j%+ V3 v7 y+ ScheU 39 Switch protection out of position22

4、cheU107 Cylinder overheat24draI 04 Number of task drums wrong27draI 12 No yarnfinger subprogram28 &a(x7 Z!x+ n# w1 aDESCRIPTION OF RUNNER 2063 OPERATING ERRORS 43 2063變頻器故障指南1 K) H9 |5b; N/ d'5$ d/ m1 W;eDESCRIPTION OF SERIAL OUTPUTS44, o;w. * Q/ r3y: F4O6 t6PROCEDURE FOR EXCLUSION OF THE SE

5、RIAL BARS518 q4 6 Q6c3 I/ e- U- i檢查 E.VPreliminary checks51基本檢查Checking the serial bars51檢查E.V 0SERIAL LINE CONNECTION DIAGRAM53串行線連接圖3 p# b( L4I$ h"Q%VIEW OF JUMPERS PCB 270354PCB 2703跳線 " |)P6 L- H! V7 f3 bVIEW OF YARN FINGER BOARD PCB 271455PCB 2714連線 .?5m( e* F" s;y) X 7_+ DVIEW O

6、F SOLENOID VALVE BOARD PCB 2737560 H/X6 f/ q( D* L+ D;PCB 2737連線 3 I0" |1 g4MACHINE SET-UP PROCEDURE WITH EPROM RESET FOR SM8-83257刷 Flash 的步驟)e%j$ N9|' f,hADJUSTMENT OF THE PCB 935B/2 FOR PYF CONTROL ON THE SM8-8 TOPMACHINE60調(diào) PCB 935B/2 P.Y.F 控制的步驟 "T7V0 I,k/DESCRIPTION OF CIRCUIT BO

7、ARDS61電路板的描述3 M/_5 q& a& y- C( F5K) K5 f;PCB 772/1BUS BOARD TERMINATION BOARD63.)O2 B" * t1 t2 _.gPCB 772/1 總線終端板"x8l" I&K; l2C1PCB 560/2BUS BOARD TERMINATION BOARD63 1Q# k- c%o( u1 % e) EPCB 560/2 總線終端板5q8q5 z( p/ 0 L8 p&L) G;i1 ' PPCB 1106/18 BUS BOARD63PCB 1106/

8、18 總線板8i'p4 x7J& Y4 G- x:tPCB 2000 MASTER BOAR DFRONT APP.64 .PCB 2000 主板 9o+ D+ j.l36 Yellow led input SPI signal. Always on6520 Red led presence of TX 422 signal656770737577PCB961A/1 STEPMOTORINPUTSBOARD- POSITION: “ V “ RACKPCB 961A/1 壓針馬達(dá)板-w8 C& q$ ; U*_/ v"-PCB 952A/1 LVDT BOAR

9、D- POSITION: " L " RACK68PCB 952A/LVDT 板PCB 950/4 CERAMIC OUTPUTS BOARPOSITION: " A " RACKPCB950/4 選針器輸出板A 板PCB 950/4 CERAMIC OUTPUTS BOARPOSITION: " B " RACKO4 K$5 x1 A# Z9J1 mPCB 950/4選針器卒&出板B板-q.PCB 950/4 CERAMIC OUTPUTS BOARPOSITION: " C " RACKM&8k

10、'm:. Z0Q* PCB 950/4選針器卒&出板C板.PCB 950/4 CERAMIC OUTPUTS BOARPOSITION: " D " RACKPCB 950/4選針器卒&出板D板PCB 950/4 CERAMIC OUTPUTS BOARDPOSITION:“ E “ RACK79PCB 950/4選針器卒&出板E板PCB950/4 CERAMICOUTPUTBSOARD - POSITION: “ F “ RACKPCB 950/4 選針器輸出板F 板PCB 950/4 CERAMIC OUTPUTS BOARPOSITIO

11、N: " G " RACKPCB 950/4選針器卒&出板G板PCB 950/4 CERAMIC OUTPUTS BOA RDPOSITON:" G " RACK_6 M'r! a)# g0 GY- 3PCB 950/4 選針器輸出板I 板PCB 935B/3 P.Y.F. LOGIC BOARD - POSITION: " T " RACKg1 N.K! G(UPCB 935B/3 P.Y.F 板 T 板PCB 935B/3 P.Y.F. LOGIC BOARD - POSITION: " U "

12、 RACKU/s*$B$ L*S- x/kPCB 935B/3 P.Y.F 板 U板PCB 558/4 OVERLOAD PROTECTION898 t- 6 O* S6 P'r: i# aPCB 558/4 過載保護(hù)&L6L, u, o% R'jPCB 775A/1 CERAMIC POWER SUPPLY BOARD90 !d p.n,q5c(vPCB 775A/1 選針器電源板/A" 9 C+ I$ A(m2PCB 1861/2 SHELTON DEVICE BOARDFRONT APPARATUS92PCB 1861/2緩沖 /傳感針數(shù)板Protect

13、ion fuses92PCB 1081 UPPER FAN CONTROL BOARD 94PCB 1081除生風(fēng)扇控制!#3 (|1Protection Fuses94PCB 2706A/4 FN CONVERTER BOA RDFRONT APPARATUSPCB 2706A/4速度信息板.一PCB 1799B/1 STOP-START BOARD- FRONT APPARATUS95 6Q'R0 iPCB 1799B/1點(diǎn)動(dòng)板PCB 2751 POWER SUPPLY CIRCUIT BOARD 5-15-24VREARAPPARATUS97PCB 2751 5-15-24 電源

14、供應(yīng)/ u,v) j/I0 q'|2 w! L(F1Fuse 3.15AT protection of circuit +5VDC98 (X;d; W6n T$ P!( F3.15A保險(xiǎn),+5VDC輸出保護(hù)F3Fuse 1A protection against overload of buffer battery forblackouts981A 保險(xiǎn) ,預(yù)備電池過載保護(hù)#S!K! M% R( g;|PCB2799 INTERNALNPUTS-OUTPUTBOAR> FRONAPPARATUSG0 ”- g+ X. j81838587889599PCB 2799內(nèi)部輸入/ 輸出

15、 ;R% w* W9r5 V3 cCONTROL COMPONENTS 99PCB 2703/1 SERIAL INPUTS-OUTPUTS BOARD SOLENOID VALVEBOX100PCB 2703/1 串行輸入 / 輸出PCB 1881 EXPANSION BOARDS101PCB 1881擴(kuò)展板-A5) T, P% V9 L#PCB 2714/1 SERIAL OUTPUTS BOARD FOR YARNFINGER GROUPS 101 PCB2714/1用行輸出/紗咀控制PCB 2737 SERIAL OUTPUTS BOARD FOR SOLENOID VALVE BAR

16、S 102 PCB273神行輸出.PCB 2772 DRIVER FOR MPP- POWER UNIT1039 a:a: W8! n+0 G/h0PCB2772$針馬達(dá)驅(qū)動(dòng)一PCB 742A TEMPERATURE CONTROL BOARD OPTIONAL104 0 c% K'D2 N$B$ R8D8 D/ y!FPCB742AS度控制 , C6 Q' J, C$ _7j* X3 ( Y9 H(PREFACEThis manual will give you the information necessary to detect any breakdowns or mal

17、functions of the machine. On the basis of the machine diagnostics and referring to the electronics manual, we will try to indicate which circuit boards or components may be involved in the breakdown, without going into detail as regards repairing the circuitry. b5 ' |/ b8w% ,Z% W. j Ml w； 16 X(

18、Y) 1% '*DESCRIPTION OF THE MACHINE 機(jī)器描述This is a machine for making women's and men s underwear. It has eight feeds. The equipment is the latest model with 32-bit microprocessor-based system and a display with 16 lines x 40 characters. The machine is operated by BRUSHLESS drives, type IRT, w

19、ith current regulation and with encoder output signal which will allow controlling the RCVmotor by 2000 revs. and 19Nm., allowing the cylinder max. speed of 125 revs., given the 1/16 reduction ratio. w9* U, n/ X!n4 F,c*A pneumatic pump will provide lubrication. Differential oil dosage will be possib

20、le with the installation of one solenoid valve.本機(jī)器是用于織造男 / 女式內(nèi)衣 ,8 路進(jìn)紗 ,32 bit 處理器 , 顯示屏最多顯示16行，每行40個(gè)字符，使用標(biāo)無刷式IRT RCV馬達(dá)，扭短19N.M速度125rev/m ,自 動(dòng)潤(rùn)滑。( v% z3 e9 ) U0L$ ?5gQuesta m/c potr a montare dispositivi MEMMINGER oppure dispositivi ELAN con controllo in albero elettrico. The knit unbalancing system

21、 is independent for each feed and is commandedby step motors whose position is controlled by LVDT sensors; the air distribution valve is also commanded by a step motor. The yarn fingers are driven by local solenoid valves based on a serial line, the 16 net groups are driven by 16 levers each powered

22、 by ceramic elements, while the remaining functions are driven by medium-sized solenoid valves located in the rearcompartment.裝備MEMMINGERELAN2 LVDT 16級(jí)選針器，用行線驅(qū)動(dòng):q2 M&t % Y(j 45 MELECTRICAL FEATURES M5 2j5L 4 R$ K ,MMOTOR：達(dá)TYPE 型號(hào)=ULT19KW;功率=2.89A ：電流= 10.3Rpm： 轉(zhuǎn)速 = 2000 )w4 J2 c*_1 I:.MAXINSTANT

23、ACTIVEPOWEARBSORBEBDY THEMACHINEWITHSTANDARPDRODUCTIONKW = 2.85正常工作 2.85KWSTARTINGActivate:At degree 0 SPF. Recover slide playSPF. Sinker cap drive .GUID. Latch opener 2nd-4th-6th-8th feeds9_!X%( U8k 4 F+M 3V'X ( qAT 3RD ENCODER ZERO:Q59 y/ 6_&l6 m; X2G2 K7R& T- YBring into position C:;M

24、 S. c5z# f'D :o-t8 bGUID. Latch opener 4th feed eAT 4TH ENCODER ZERO:Bring into position C:GUID. Latch opener 6th feedGUID. Latch opener 8th feedGUID. Latch opener 2nd feed;k9q5 r.x4 C"d' v$ y) q) Q8 W0 O6 K8z1 S'/ a4 UAUTOMATICRESETTINGWhen the machine is stopped, pressing F0 will

25、bring all step motors andthe air distribution valve to 0.#T1 & a% q0 i1 C* b"O( k,. y;De-activate:GUID.-S.V.Latch block control 1st-2nd-3rd-4th-5th-6th-7th-8th feedGUID.-S.V.Latch opener control 1st-2nd-3rd-4th-5th-6th-7th-8th feedGUID.-S.V.Yarn finger 1-2-3-4-5-6-8-9-121stfeedGUID.-S.V.Yar

26、n finger 1-2-3-4-5-6-8-9-1213rd feedGUID.-S.V.Yarn finger 1-2-3-4-5-6-8-9-124thfeedGUID.-S.V.Yarn finger 1-2-3-4-5-6-8-9-125thfeedGUID.-S.V.Yarn finger 1-2-3-4-5-6-8-9-127thfeedGUID.-S.V.Yarn finger 1-2-3-4-5-6-8-9-128thfeed! 18 & J _9 z, kt. x5 -GUID.-S.V.Yarn finger colour 1st - 2nd of all fee

27、dsGUID.-S.V.Yarn finger1-2-3-4-6-8-9-12 2nd feedGUID.-S.V.Yarn finger1-2-3-4-6-8-9-12 6th feed) F6 m0+ lSPF.-S.V.Underwear ejection blowerSPF.-S.V.Knit press blowerSPF.-S.V.Jack discharge blowerSPF.-S.V.Outlet cleaner blower 1-2.3-4.5-6.7-8.SPF.-S.V.Closure of suction outlets 1-2.3-4.5-6.7-8.GUID.-S

28、.V. Yarn finger lift 6 1st feedGUID.-S.V. Yarn finger lift 6 2nd feedGUID.-S.V. Yarn finger lift 6 3rd feedGUID.-S.V. Yarn finger lift 6 4th feed;c2g" R, b; y%b3GUID.-S.V. Yarn finger lift 6 5th feedGUID.-S.V. Yarn finger lift 6 6th feedGUID.-S.V. Yarn finger lift 6 7th feedGUID.-S.V. Yarn fing

29、er lift 6 8th feed.SPF.-S.V.Yarn brake off 1-2-3-4-5-6-7-8A feed+c0 s & O7 E%xSPF.-S.V.Yarn brake off 5A feedSPF.-S.V.Lycra clips 1-2-3-4-5-6-7-8A feedSPF.-S.V.Cutter 2-4-6-8A feed,T*c4 k.y/ q9 U.SPF.-S.V.Sinker cover controlSPF.-S.V.Flutter controlPortare in posizione A8 g4 N f*o*x% D2 S* V1 J&

30、#39; D$ iPOS.FUNC.-Dial loweringPOS.FUNC.-Broken needle stop $ f+ c2 S)_!POS.FUNC.-Dial jack outlet cam$ w" D& M2 E) ?2J6POS.FUNC.-Dial jack return cam - D5 H4 t" i1T# P1The actuators select2g$p4 l# i$ J$n R+X9 3 T0 I p& LFeeds 1-3-5-71X19 E+ W( F2o3Feeds 2-4-6-81X1ADe-activate 9 m

31、 9m7k& o/p & u9xAt degree 90 SPF.- enable elastic Mpp 1-2-3-4-5-6-7-8th feedAt degree 120 0 GUID. -S.V. yarn finger no.5 of 2nd feedAt degree 120 ° GUID. -S.V. yarn finger no.5 of 6th feed3K#V& / U6 * a6At degree 210 SPF.-S.V.At degree 250 SPF.-S.V.At degree 130 SPF.-elastomer trapp

32、er 2nd - 6th feed cutter off 2nd 6th feedenable elastic motors A-BActivateAt degree 120 SPF.-S.V. cutter off 2nd feedAt degree 120 SPF.-S.V. cutter off 6th feedAT ENCODER REVOLUTION 2The actuators select the needles with TUTTI_ON#r /C* F +QBring into position B (only if in position C):At degree 40 P

33、OS.FUNC.-S.V. tuckstitch cam 1feedAt degree 85 POS.FUNC.-S.V. tuckstitch cam 2feedAt degree 130 POS.FUNC.-S.V. tuckstitch cam 3feedAt degree 175 POS.FUNC.-S.V. tuckstitch cam 4feedAt degree 220 POS.FUNC.-S.V. tuckstitch cam 5feedAt degree 265 POS.FUNC.-S.V. tuckstitch cam 6feedAt degree 310 POS.FUNC

34、.-S.V. tuckstitch cam 7feedAt degree 355 POS.FUNC.-S.V. tuckstitch cam 8feedAt degree 40 POS.FUNC-S.V. clearing cam 1feedAt degree 85 POS.FUNC-S.V. clearing cam 2feedAt degree 130 POS.FUNC-S.V. clearing cam 3feedAt degree 175 POS.FUNC.-S.V. clearing cam 4feedAt degree 220 POS.FUNC.-S.V. clearing cam

35、 5feedAt degree 265 POS.FUNC.-S.V. clearing cam 6feedAt degree 310 POS.FUNC.-S.V. clearing cam 7feedAt degree 355 POS.FUNC.-S.V. clearing cam 8feedAt degree 40 POS.FUNC.-S.V. middle jack cam feed圣東尼機(jī)基本設(shè)定:1. 語言 .key to prog-space customer Lcd set language English RETURN確 認(rèn)ESC!出一S存盤 2. 設(shè)定感應(yīng)器： key to p

36、ro. space F O 64 sensorsidentification RETUR N 每個(gè)感應(yīng)器按順序由閃爍的綠燈依次變?yōu)榧t燈等待關(guān)機(jī)開機(jī)。5Z2 U4 N7 f# e2 Z$3檢查紗嘴動(dòng)作：key to prog space E chain autotest yarn fingers 4檢查機(jī)械針舌開啟器。不能抖動(dòng)。5設(shè)定感應(yīng)器靈敏度：key to prog F O sensors paramatersconfiguration Return sensors sensitivity（ 設(shè)為 2） CTRL+C CTRL+S"I&W0 z;s; Q3$ d,X6.檢查SFE棉紗輸送器是否會(huì)轉(zhuǎn)。如果用 key to prog s - 1948epprom reset（最后一項(xiàng)）一RETURN機(jī)器格式化了。須做以下設(shè)定。 %$ 5+p*7針數(shù)：key to prog s 1948 D needle number 115