PC-DMIS高級應用實例

1、應用實例（I）:齒槽檢測要求：1.測量齒根圓、齒頂圓、直徑。2.測量測量齒槽分度誤差。檢測要領1.建立PCS時要用端面和兩孔連線；2.評價每齒分度時，需要求相鄰兩齒分度偏差。I.齒槽：程序DATE=09/10/04TIME=16:14:29零件名：SAMPLE1修訂號：序號：統(tǒng)計計數：1STARTUP=建坐標系/開始，回調：，LIST=是建坐標系/終止模式/手動加載測頭/WW測尖/T1A0B0,柱測尖IJK=0,0,1,角度=0格式/文本，選項,標題，符號，；測定值，注釋/運算符，measurethetopplane!PLN1=特征/平面，直角理論值/361.203,-387.648,-559

2、.492,0.001,-0.001,0.999999實際值/224.44,283.854,-717.738,-0.0017,-0.001,0.999997測定/平面,7終止測量/A0=建坐標系/開始，回調:STARTUP,LIST=是建坐標系/找平,Z正,PLN1建坐標系/終止模式/手動A2=建坐標系/開始，回調:,LIST=是建坐標系/平移,Z軸,PLN1建坐標系/終止注釋/運算符，measurethetopcircle!I.齒槽：程序CIR11=特征/圓，直角，內，最小二乘方理論值/362.085,-408.194,-4.67,0.0005359,-0.0012611,0.9999991,

3、120.036實際值/232.62,304.288,-3.7,0,0,1,120.04測定/圓,4,工作平面終止測量/A1=建坐標系/開始，回調:A2,LIST=是建坐標系/平移,X軸,CIR11建坐標系/平移，丫軸,CIR11建坐標系/終止注釋/運算符，Pleasetakeahitonthetopcircle!移動/點,-3.677,-22.909,17.48注釋/運算符,Pleasetakeahitonthetopcircle!移動/點,-3.677,-22.909,17.48PNT1=特征/點，直角理論值/-4.735,59.822,-4.667,0,-1,0實際值/-6.311,59.

4、686,-3.699,0,-1,0測定/點,1終止測量/A3=建坐標系/開始，回調:A1,LIST=是建坐標系/旋轉圓，丫正，至,CIR11,AND,PNT1,關于,Z正建坐標系/終止模式/DCCI.齒槽：程序CIR_TOP=自動/圓，顯示所有參數=否，顯示觸測=否理論值/0,0,-4.5,0,0,1,120實際值/0.005,0.008,-4.5,0,0,1,120.036目標值/0,0,-4.5,0,0,1格式/文本,選項,標題，符號,；測定值，標稱值，公差，偏差,超差,尺寸LOC1=圓的位置CIR_TOP單位=毫米,$圖示=關文本=關乘數=1.00輸出=兩者軸測定標稱值正公差負公差偏差超

5、差D120.036120.0000.1000.0000.0360.000-#終止尺寸LOC1模式/手動注釋/運算符,takeahitontherootcircle!PNT2=特征/點，直角理論值/4.082,61.824,-2.348,0,-1,0實際值/4.088,61.83,-1.423,0,-1,0測定/點,1終止測量/A4=建坐標系/開始，回調:A3,LIST=是建坐標系/旋轉圓，Y正，至,CIR11,AND,PNT2,關于,Z正建坐標系/終止模式/DCCCIR_ROOT=自動/圓，顯示所有參數=否，顯示觸測=否理論值/0,0,-2.3,0,0,1,124實際值/-0.007,-0.0

6、3,-2.3,0,0,1,123.991目標值/0,0,-2.3,0,0,1I.齒槽：程序尺寸LOC2=圓的位置CIR_ROOT單位=毫米,$圖示=關文本=關乘數=1.00輸出=兩者軸測定標稱值正公差負公差偏差超差D123.991124.0000.1000.000-0.0090.009Z-3.050-3.0000.1000.000-0.0500.050=0.01轉至U/REPEATEND_IF/ELSE/尺寸LOC3=點的位置PNT_T單位=毫米，$圖示=關文本=關乘數=1.00輸出=兩者軸測定標稱值正公差負公差偏差超差PR60.70060.9000.1000.000-0.2000.200-P

7、A0.0090.0000.0000.0000.0090.009-Z-2.999-2.9910.1000.000-0.0080.0080ASSIGN/PO_I=-1END_IF/ELSE/ASSIGN/PO_I=1END_ELSE/II.無規(guī)則排列特征的測量：程序SLOT1=AUTO/SQUARESLOT,SHOWHITS=NO,SHOWALLPARAMS=NOTHEO/FX,FY,0,0,0,1,FW,FL,1,0,0ACTL/0,0,0,0,0,1,0,0,1,0,0TARG/FX,FY,0,0,0,1,1,0,0THEO_THICKNESS=0,RECT,IN,$AUTOMOVE=YES,

8、DISTANCE=20,RMEAS=None,READPOS=NO,FINDHOLE=NO,REMEASURE=NO,$INIT=3,PERM=3,SPACER=0,DEPTH=3.5,$WIDTHMINMAX=NORM,RADIUS=0POINT1=AUTO/VECTORPOINT,SHOWHITS=NO,SHOWALLPARAMS=YESTHEO/POX,POY,3.5,PO_I,0,0ACTL/-2.5,0,6,1,0,0TARG/POX,POY,3.5,PO_I,0,0THEO_THICKNESS=0,RECT,SNAP=NO,$AUTOMOVE=YES,DISTANCE=20ASSI

9、GN/JPOX=ABS(POINT1.X)ASSIGN/SY_M=SLOT1.YIF_GOTO/AAJPOXORRY_OTHANASSIGN/AA=0GOTO/READ_FEND_IF/MEASURE_S=LABEL/II.無規(guī)則排列特征的測量：程序IF/ID=724GOTO/ENDEND_IF/GOTO/READ_REND=LABEL/ESNDOFMEASUREMENTFORPN=09DWG=SN=TOTAL#OFMEAS=0#OUTOFTOL=0#OFHOURS=00:00:00III.軸承內圈工件名稱：軸承內圈檢測要求：測量端面直徑內孔與端面的垂直度滾道圓度大小端面平行度總寬度滾道的錐角

10、（全角）檢測要領：建立PCS時要用端面和內孔；注意軸承型號文件建立時的輸入的格式；III.軸承內圈：程序STARTUP=建坐標系/開始，回調：，LIST=是建坐標系/終止模式/手動加載測頭/YIN測尖/T1A0B0,柱測尖IJK=0,0,1,角度=0格式/文本，選項,標題，符號，；測定值，標稱值，偏差，公差，SLOT=AUTO/ROUNDSLOT,SHOWHITS=NO,SHOWALLPARAMS=NOTHEO/RX,RY_T,0,0,0,1,RW,RL,1,0,0,1ACTL/0,0,0,0,0,1,0,0,1,0,0,1TARG/RX,RY_T,0,0,0,1,1,0,0ASSIGN/RY

11、M=SLOT.YASSIGN/OFFSET=RYM-SYMASSIGN/V8=OFFSET-TOFFILE/WRITELINE,FPTR2,ID+”,+TOF+”,+OFFSET+,+V8IF/ABS(V8)0.02FILE/WRITELINE,FPTR3,ID+”,+TOF+,+OFFSET+,+V8ENDIF/ASSIGN/AA=1ASSIGN/THAN=RYOCOMMENT/REPT,ID+TOF+OFFSET+DEV,ID+1+TOF+OFFSET+V8顯示精度/3PLN0=特征/平面，直角理論值/248.968,265.984,-40,-0.002305,-0.0002129,0.9

12、999973實際值/181.644,188.374,-544.228,-0.0020,0.0009,0.9999975測定/平面,6終止測量/CIR0=特征/圓，直角，內，最小二乘方理論值/118.288,267.516,-654.949,0,0,1,2.488實際值/176.251,184.873,-511.798,0,0,1,88.377測定/圓,4,工作平面終止測量/A1=建坐標系/開始，回調:STARTUP,LIST=是建坐標系/找平,Z正,PLN0建坐標系/平移,X軸,CIR0建坐標系/平移，丫軸,CIR0建坐標系/平移,Z軸,PLN0建坐標系/終止III.軸承內圈：程序C2=注釋/

13、輸入，inputthedatafile!賦值/V2=C2.INPUTFPTR1=文件/打開,V2,讀取V4=文件/讀取行，FPTR1,H1+htol+Idm+Idmutol+Idmltol+dmb+dmbtol+dmb+dmbtolA2=建坐標系/開始，回調:A1,LIST=是建坐標系/平移偏置，Z軸,H1建坐標系/終止保存/坐標系,A2,test.aln,測量機到零件賦值/DEEP=H1-10賦值/H2=10-H1賦值/H3=-6END_ELSE/賦值/R2=DMB/2-1注釋/報告，“小端面直徑為：D+IDM+“公差范圍為：+IDMUTOL+IDMLTOL尺寸LOC1=圓的位置CIR1單位

14、=毫米,$圖示=關文本=關乘數=1.00輸出=兩者軸測定標稱值偏差正公差負公差D88.415IDM-0.025IDMUTOLIDMLTOL-#-終止尺寸LOC1CIR2=自動/圓，顯示所有參數=否，顯示觸測=否理論值/X1,X1,X1,0,0,1,IDM實際值/176.193,184.939,-504.268,-0.0020153,0.0009611,0.9999975,88.399目標值/X1,X1,X1,0,0,1回調/坐標系，外部,a2,TEST:a2C1=注釋/是否，將要執(zhí)行CNC自動測量程序！YesorNo?，請注意測頭位置！III.軸承內圈：程序賦值/X1=0模式/DCCCIR1=

15、自動/圓，顯示所有參數=否，顯示觸測=否理論值/X1,X1,X1,0,0,1,IDM實際值/176.25,184.909,-504.268,-0.0020153,0.0009611,0.9999975,88.415目標值/X1,X1,X1,0,0,1IF/H1=40賦值/DEEP=30賦值/H2=13-H1賦值/H3=-13END_IF/ELSE/注釋/報告，大端面直徑為：D+IDM+公差范圍為：+IDMUTOL+IDMLTOL尺寸LOC2=圓的位置CIR2單位=毫米，$圖示=關文本=關乘數=1.00輸出=兩者軸測定標稱值偏差正公差負公差D88.399IDM-0.041IDMUTOLIDMLT

16、OL#終止尺寸LOC2CYL1=特征/柱體，直角，內，最小二乘方理論值/0,0,-10.375,0,0,-1,108.91,12.75實際值/176.254,184.908,-520.752,-0.0001,0.0001,-1,88.407,27.152構造/柱體，最佳擬合,CIR1,CIR2,注釋/報告,內徑對大端面垂直度，公差為：0.05尺寸PERP1=垂直度柱體CYL1至平面PLN0延伸長度=H1單位=毫米,$圖示=關文本=關乘數=10.00輸出=兩者軸測定標稱值偏差正公差負公差M0.0960.0000.0960.0500.000III.軸承內圈：程序V4=文件/讀取行，FPTR1,DM

17、S+DMSTOL+AA+AATOL+WDMB+WdmS+Wdmtol+WdmS+Wdmtol賦值/R3=DMS/2+1CIR3=自動/圓，顯示所有參數=否，顯示觸測=否理論值/X1,X1,X1,0,0,1,WDMS,0實際值/176.237,184.916,-504.268,-0.0020153,0.0009611,0.9999975,102.95,0目標值/X1,X1,X1,0,0,1注釋/報告，“小端面直徑為：D+WDMS+“公差范圍為：+WDMTOL+-+WDMTOL尺寸LOC3=圓的位置CIR3單位=毫米,$圖示=關文本=關乘數=1.00輸出=兩者軸測定標稱值偏差正公差負公差D102.

18、950WDMS0.000WDMTOLWDMTOL-#一終止尺寸LOC3CIR6=自動/圓，顯示所有參數=否，顯示觸測=否理論值/X1,X1,X1,0,0,1,R2*2,0實際值/176.162,184.939,-504.268,-0.0020153,0.0009611,0.9999975,110.019,0目標值/X1,X1,X1,0,0,1注釋/報告,“滾道圓度為0.05尺寸RND1=圓的圓度CIR6單位=毫米,$圖示=關文本=關乘數=10.00輸出=兩者軸測定標稱值偏差正公差負公差M0.6860.0000.6860.0500.000安全平面/Z正,25,Z正,0移動/安全平面賦值/Y1=(

19、IDM+WDMS)/4PLN1=特征/平面，直角理論值/248.968,265.984,0,-0.002305,-0.0002129,0.9999973實際值/176.231,184.883,-504.148,-0.0001531,0.0001681,1測定/平面,4終止測量/III.軸承內圈：程序移動/安全平面注釋/報告，“大小端面平行度，公差為：0.05”尺寸PARL1=平行度平面PLN1,RFS至平面PLN0,RFS延伸長度=0.000單位=毫米,$圖示=關文本=關乘數=10.00輸出=兩者軸測定標稱值偏差正公差負公差M0.1780.0000.1780.0500.000A0=建坐標系/開始，回調:TEST:a2,LIST=是建坐標系/平移,Z軸,PLN1建坐標系/終止注釋/報告，總寬度度為：+H1+公差為：0.05尺寸LOC4=平面的位置PLN0單位=毫米,$圖示=關文本=關乘數=1.00輸出=兩者軸測定標稱值偏差正公差負公差Z-40.080-H1-0.1130.500-0.500-#終止尺寸LOC4移動/安全平面CIR4=自動/圓，顯示所有參數=否，顯示觸測=否理論值/X1,X1,X1,0,0,1,WDMB,0實際值/-10.82,11.959,0,-0.0017,0.00