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1、FANUC Series 35+-MBCONNECTION MANUAL (HARDWARE)B-64523EN/01This manual contains the program names or device names of other companies, some of which are registered trademarks of respective owners. However, these names are not followed by ® or in the main body.In this manual we have tried as much
2、 as possible to describe all the various matters. However, we cannot describe all the matters which must not be done, or which cannot be done, because there are so many possibilities.Therefore, matters which are not especially described as possible in this manual should beregarded as ”impossible”.Th
3、e products in this manual are manufactured under strict quality control. However, when using any of the products in a facility in which a serious accident or loss is predicted due to a failure of the product, install a safety device.The products in this manual are controlled based on Japans “Foreign
4、 Exchange and Foreign Trade Law”. The export from Japan may be subject to an export license by the government of Japan.Further, re-export to another country may be subject to the license of the government of the country from where the product is re-exported. Furthermore, the product may also be cont
5、rolled by re-export regulations of the United States government.Should you wish to export or re-export these products, please contact FANUC for advice.· No part of this manual may be reproduced in any form.· All specifications and designs are subject to change without notice.SAFETY PRECAUT
6、IONSB-64523EN/01SAFETY PRECAUTIONSDescribed below are the safety precautions regarding the control units and those peripheral units explained herein. The safety precautions must be observed in order to use these units safely.Because exchanging, as well as perfordaily maintenance operations on, the c
7、ontrol units and thoseperipheral units explained herein may incur diverse dangers, you cannot be involved in such work unless you have been sufficiently trained for safety.Some safety precautions may not apply to your control units or peripheral units explained herein becausethe units have no corres
8、ponding function. If this is the case, skiping those precautions.As for safety precautions regarding machine tools, refer to the respective machine manuals provided by the machine tool builders.Before starting to operate machines for check purposes, be sure tothe manuals provided by themachine tool
9、builders and FANUC and sufficiently understand their descriptions.ContentsDEFINITION OF WARNING, CAUTION, AND NOTEs-1WARNINGS AND CAUTIONS REGARDING MOUNTING, WIRING, AND EXCHANGING.s-2 WARNINGS AND CAUTIONS REGARDING DESIGNING.s-4 WARNINGS, CAUTIONS, AND NOTES REGARDING DAILY MAINTENANCE.s-5DEFINIT
10、ION OF WARNING, CAUTION, AND NOTEThis manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also,supplementary information is described as a Note. before attempting to
11、 use the machine.the Warning, Caution, and Note thoroughly·this manual carefully, and store it in a safe place.s-1NOTEThe Note is used to indicate supplementary information other than Warning and Caution.CAUTIONApplied when there is a danger of the equipment being damaged, if the approved proce
12、dure is not observed.WARNINGApplied when there is a danger of the user being injured or when there is a danger of both the user being injured and the equipment being damaged if the approved procedure is not observed.SAFETY PRECAUTIONSB-64523EN/01WARNINGS AND CAUTIONS REGARDING MOUNTING, WIRING, AND
13、EXCHANGINGs-2WARNING1 Before starting mounting, wiring, and exchanging, be sure to shut off externally d power. Otherwise, electrical shocks, breakdown, and blowout mayoccur.If a control unit is turned off but other units are not, it is likely that power may be d to servo units, resulting in the uni
14、ts being damaged and workers gettingan electrical shock when the units are exchanged.2 Voltage lingers in servo and spindle amplifiers for a while even after power has been turned off, resulting in workers possibly getting an electrical shock when the workers touch them. Before starting to exchange
15、these amplifiers, wait for 20 minutes after power has been turned off.3 Be sure to ground your control units and peripheral units in accordance with your national grounding standards (protective grounding class C or stricter). Otherwise, electrical shocks, breakdown, and blowout may occur.4 In order
16、 to prevent damage that may be caused by static electricity, wear a grounding wrist strap or take a similar protective measure before starting to touch a printed-circuit board or unit or attach a cable.Static electricity from human bodies can damage electrical circuits.5 In unit replacement, specify
17、 the same settings and parameters in the newly installed unit as those for the one removed. (Fors, refer to the respective manuals for the units.)Operating the newly installed unit with incorrect settings or parameters will cause the machine to behave unexpectedly, possibly leading to a damaged work
18、piece or machine or injury.6 If you notice an apparent hardware fault, such as abnormal noise, abnormal odor, smoke, ignition, or abnormal heat, in the hardware while power is beingd to it, shut it off at once. These faults can cause fire, breakdown, blowout, and malfunction.7 The radiating fins of
19、control units, servo amplifiers, spindle amplifiers, and other devices can remain very hot for a while after power has been turned off, making you get burned if you touch them. Before starting to work on them, wait and make sure they are cool.8 When exchanging heavy stuff, you should do so together
20、with two or more people.If you try to exchange heavy stuff all by yourself, you may drop it and get hurt.9 Wiring work in the control units and peripheral units must be done only after they have been installed. Otherwise, electrical shocks can occur.10 Be careful not to damage cables. Otherwise, ele
21、ctrical shocks can occur.11 When working, wear suitable clothes with safety taken into. Otherwise, injury and electrical shocks can occur.12 Do not work with your hands wet. Otherwise, electrical shocks and damage to electrical circuits can occur.SAFETY PRECAUTIONSB-64523EN/01s-3CAUTIONFailing to ob
22、serve any caution stated below can lead to fire, breakdown, blowout, and malfunction.1 Do not attach the units directly to any flammable object or install the units near any flammable object.2 Do not allow any foreign matter (such as a screw, metal chip, or coolant) to get in the units.3 Handle the
23、units and printed-circuit boards gently because they are precision devices. Be careful not to drop them or give a high impact to them.4 Lay signal wires away from power wires as stated in this manual.5 When fastening each unit or wire, be sure to observe the screw tightening torque specified for the
24、m. If screws are tightened too weakly or too strongly, it is likely that the unit may drop, break, or malfunction, or the wire may be short-circuited. Do not forget to tighten all necessary screw.6 Do not block any cooling fan air inlet or outlet. For units having no cooling fan, allow space for nat
25、ural convection cooling above and below them.7 Be careful not to make an incorrect wiring or connection. Be sure to attach wires and cables to their respective corresponding terminals and connectors.8 Confirm equipments electrical rating stated herein. Do not apply anyecified voltage to the equipmen
26、t.9 Do not confuse voltage polarity. Carefully confirm the arrangement of connector pins.10 When making a cable assembly, press-mount, crimp, or solder the wires, using the tool specified by the cable manufacturer.11 Use printed-circuit boards and peripheral units that match your control unit. 12 Wh
27、en mounting the units, pay attention to their mass.13 When detaching a cable from a unit, hold the connector rather than the cable.When attaching a cable, be sure to fit its connector to the connector pins securely. For connectors having a lock mechanism, be sure to lock them securely.14 As for the
28、shielding wires of the cables specified herein, securely ground them, using, for example, cable clamps.15 Always use wires whose length, diameter, heat, and flex match their use.SAFETY PRECAUTIONSB-64523EN/01WARNINGS AND CAUTIONS REGARDING DESIGNINGs-4CAUTIONInstall each control unit, display unit,
29、MDI unit, and machine operator panel in such a place that neither cutting chip nor coolant will spatter to them. Otherwise, damage or malfunction may occur.WARNING1 When designing, be sure to observe all rules stated in this document and any related manuals. Otherwise, it is likely that failure and
30、malfunction may occur.2 Failures in the control units and I/O units as well as input power abnormality and communication failures can hamper the normal operation of these I/O units. Design each I/O unit in such a way that the machine can operate safely, for example, by providing an external safety c
31、ircuit to the I/O unit so that no accident will occur even if the I/O unit fails to operate normally.The DO function of each I/O unit has been designed in such a way that, if a system alarm is issued in the control unit that controls the I/O unit or the power of the control unit or the I/O unit is t
32、urned off, the DO function of all the I/O units is turned off. However, it is not guaranteed that the DO function is surely turned off. So, it is requested that, if a signal regarding safety is involved, a safety circuit external to each I/O unit must be configured. Using the dual check safety funct
33、ion makes it possible to deteingle fault in a portion related to safety.Fors of the dual check safety function, refer to the Dual Check Safety Connection Manual (B-64483EN-2).3 Coolants containing sulfur or chlorine at a high activation level, oil-coolants called synthetic, and water-soluble coolant
34、s at a high alkali level, in particular, can largely affect the CNC and peripheral units. Please note that, even if consideration is taken to protect them from direct exposure to these coolants, the following trouble is likely to occur.· Coolants containing sulfur or chlorine at a high activati
35、on levelSome coolants containing sulfur or chlorine are at an extremely high activity level. If such a coolant adheres to the CNC or peripheral units, it reacts chemically with a material, such as resin, of equipment, possibly leading to corrosion or deterioration. If it gets in the CNC or periphera
36、l units, it corrodes metals, such as copper and silver, used as component materials, possibly leading to a defective component.· Synthetic-type coolants having a high permeabilitySome synthetic-type coolants whose lubricating component is, for example,PAG (polyalkylene glycol) have an extremely
37、 high permeability. If such acools used even in equipment having a highness, it canily flow into the CNC or peripheral units through, for example, gaskets. It is likely that, if the coolant gets in the CNC or a peripheral unit, it may deteriorate the insulation and damage the components.· Water
38、-soluble coolants at a high alkali levelSome coolants whose pH is increased using alkanolamine are so strong alkali that its standard dilution will lead to pH10 or higher. If such a coolant spatters over the surface of the CNC or peripheral unit, it reacts chemically with a material, such as resin,
39、possibly leading to corrosion or deterioration.SAFETY PRECAUTIONSB-64523EN/01WARNINGS, CAUTIONS, AND NOTES REGARDING DAILY MAINTENANCEs-5NOTEEach control unit uses batteries, because it must hold data, such as programs, offset values, and parameters even when AC power for it is off.Back up the data
40、(programs, offset values, and parameters) regularly.If the battery voltage becomes low, a low battery voltage alarm is displayed on the machine operators panel or screen.Once the battery voltage alarm has been displayed, replace the batteries within one week. Otherwise, the memory contents may be lo
41、st.For the battery replacement procedure, see Section 4.4, “Batteries”. Recollect or discard old batteries in the way your local autonomous commuspecifies.CAUTIONHandle the batteries gently. Do not drop them or give a strong impact to them.WARNINGFuse replacementBefore replacing a blown fuse, it is
42、necessary to remove the cause of the blown fuse.So, do not replace fuses unless you have been well informed of maintenance work and safety.When opening the cabinet and replacing fuses, be careful not to touch any high-voltage circuit (marked withand covered with an electric shock prevention cover).W
43、hen the electric shock prevention cover has been removed, you will get an electric shock if you touch any high-voltage circuit.WARNINGBattery replacementDo not replace batteries unless you have been well informed of maintenance work and safety.When opening the cabinet and replacing batteries, be car
44、eful not to touch any high-voltage circuit (marked withand covered with an electric shock prevention cover).When the electric shock prevention cover has been removed, you will get an electric shock if you touch any high-voltage circuit.PREFACEB-64523EN/01PREFACEThis manual describes the information,
45、 that is, electrical and structural specifications, needed in connecting machine tools to the control and peripheral units stated below. The manual covers the range shown on the total connection diagrams mentioned in Chapter 2. The manual briefly describes the units that are used in common with the
46、FANUC control units, such as FANUC I/O units, FANUC PANEL i, and servo motors. It also gives supplementary information for use of these units with the control units.Fored specifications, refer to the manuals of these components.For options not covered in this manual, also refer to the manuals of the
47、se components.Applicable msThe ms covered by this manual, and their abbreviations are :Organization of this manualsThis manual consists of chapters 1 to 13 and appendixes at the end of the book.p-1Chapter and titleContentsChapter 1 CONFIGURATIONProvides general information related to the connection
48、of the 35iB, as well as an introduction toed information.Chapter 2TOTAL CONNECTION DAIGRAMSDescribes how to connect peripheral units to the 35iB.Chapter 3 INSTALLATIONDescribes the installation requirements for using the 35iB.Chapter 4POWER SUPPLAY CONNECTIONDescribes how to make connections related
49、 to the power supply of the 35iB.Chapter 5 CONNECTION TO CNC PERIOHERALSDescribes how to connect the peripheral devices to the 35iB.Chapter 6SERVO AND SPINDLE INTERFACESDescribes how to connect the 35iB to servo or spindle amplifiers. Also explains how to connect separate detector interface units.Ch
50、apter 7CONNECTION TO FANUC I/OLink i AND FANUC I/O LinkDescribes how to connect machine interface I/O units using the FANUC I/O Link i and FANUC I/O Link.Chapter 8UNITS CONNECTED TO FANUCI/O Link i AND FANUC I/O LinkDescribes major units that correspond to the FANUC I/O Link i and FANUC I/O Link.Cha
51、pter 9STOP AND EMERGENCY STOPDescribes how to handle the emergency stop signal.A lot of importnformation regarding safety is included. Be sure toIt.Chapter 10CONNECTION TO OTHER NETWORKSDescribes how to connect the 35iB to networks.Chapter 11 CONNECTION WITH THE FANUC PANEL i ANDCOMMERCIALAL COMPUTE
52、RSDescribes how to connect the 35i to the FANUC PANEL i or a commercial al computer, using the high-speed serial bus (HSSB) or Ethernet.Chapter 12 PANEL iDescribes how to connect a PANEL i to the 35i.MnameAbbreviationFANUC Series 35iMB35iBSeries 35iPREFACEB-64523EN/01Related manuals of Series 35i-MB
53、The following table lists the manuals related to Series 35i-M asterisk(*).B. This manual is indicated by anTable 1Related manualsRelated manuals of SERVO MOTOR ais/ai/bis/bi seriesThe following table lists the manuals related to SERVO MOTOR ais/ai/bis/bi seriesp-2Manual nameSpecification numberFANUC
54、 AC SERVO MOTOR ai series DESCRIPTIONSB-65262ENFANUC AC SPINDLE MOTOR ai series DESCRIPTIONSB-65272ENFANUC AC SERVO MOTOR bi series DESCRIPTIONSB-65302ENFANUC AC SPINDLE MOTOR bi series DESCRIPTIONSB-65312ENFANUC SERVO AMPLIFIER ai series DESCRIPTIONSB-65282ENFANUC SERVO AMPLIFIER bi series DESCRIPT
55、IONSB-65322ENFANUC SERVO MOTOR ais series FANUC SERVO MOTOR ai series FANUC AC SPINDLE MOTOR ai series FANUC SERVO AMPLIFIER ai series MAINTENANCE MANUALB-65285ENFANUC SERVO MOTOR bis series FANUC AC SPINDLE MOTOR bi series FANUC SERVO AMPLIFIER bi series MAINTENANCE MANUALB-65325ENManual nameSpecif
56、ication numberDESCRIPTIONSB-64522ENCONNECTION MANUAL (HARDWARE)B-64523EN*CONNECTION MANUAL (FUNCTION)B-64523EN-1OPERATORS MANUALB-64524ENMAINTENANCE MANUALB-64525ENPARAMETER MANUALB-64530ENProgramMacro Executor PROGRAMMANUALB-63943EN-2Macro Compiler PROGRAMMANUALB-66263ENC Language Executor PROGRAMMANUALB-63943EN-3PMCPMC PROGRAMMANUALB-64513ENNetworkPROFIBUS-DP Board CONNECTION MANUALB-63993ENFast Ethernet / Fast Data Server OPERATORS MANUALB-64014ENDeviceNe
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