空氣系統(tǒng)后處理橇培訓(xùn)手冊(cè)(2024150002)

1、XJ23-1 PLATFORM MODULAR DRILLING RIG西江 23-1 油田鉆機(jī)模塊工程Air Process Skid Package空氣系統(tǒng)后處理橇Specification系統(tǒng)說(shuō)明書(shū)2006.09.28 警告：在保質(zhì)期內(nèi),未經(jīng)我公司允許, 不得對(duì)整橇的任何部件進(jìn)行拆卸、改造，否 那么,引起的整橇設(shè)備損壞、運(yùn)行故障或其他_ARNING: DO NOT DEMOUNT OR REBUILD ANY PART OF SKID PACKAGE DURING GUARANTEE TIME, UNLESS UNDER THE PERMISSION OF INGERSOLL-RAND,

2、 OR WE WILL NOT BE RESPONSIBLE FOR ANY RELEVANT DAMAGESCAUSED IN THIS SITUATION!1、System configuration:系統(tǒng)組成：1.1、The whole system is made up with the following equipments: 4 units GP706 pre-filters, 4 units HE706 filters, 2 units IR212D heatless regeneration dryers, 4 units DP706 filters, interior pi

3、pes, valves, 1 un its base, pip ing support.整個(gè)系統(tǒng)由以下局部設(shè)備組成：4臺(tái)GP706預(yù)過(guò)濾器、4臺(tái)HE706過(guò)濾器、2臺(tái)IR212D 無(wú)熱再生式枯燥機(jī)、4臺(tái)DP706過(guò)濾器、相應(yīng)內(nèi)部管道、閥門(mén)、1個(gè)底座、管道支架等組 成。2、Equipment Specification設(shè)備參數(shù)2.1、Preliminary filter初級(jí)過(guò)濾器Model 型號(hào)IR GP706Gen eral Purpose Protect ionEquipme nt item nu mber設(shè)備位號(hào)MDR-F-3701A/B/C/DMan ufacturer 制造商In ge

4、rsoll-Ra ndCapacity (FAD)流量m3/minMax load pressure最大進(jìn)氣壓力16bar(g)Max In let Temp. 最大進(jìn)氣溫度66oCOil carryover空氣含油量<ppmParticle空氣含塵量< 1umConnection 接口GWeight 重量KgQuantity 數(shù)量42.2、HE FilterHE過(guò)濾器Model 型號(hào)IR HE706Equipme nt item nu mber設(shè)備位號(hào)MDR-F-3702A/B/C/DMan ufacturer 制造商In gersoll-Ra ndCapacity (FAD)流

5、量m3/minMax load pressure最大進(jìn)氣壓力16bar(g)Max In let Temp. 最大進(jìn)氣溫度66oCOil carryover空氣含油量< 0.01ppmParticle空氣含塵量<umConnection 接口GWeight 重量KgQuantity 數(shù)量42.3、Heatless regeneration dryer無(wú)熱再生式枯燥機(jī)Model 型號(hào)IR 212DHeatless Desicca ntEquipme nt item nu mber設(shè)備位號(hào)MDR-AD-3701A/BMan ufacturer制造商In gersoll-Ra nd英格索

6、蘭Capacity 處理氣量Nm3/minInlet Pressure進(jìn)氣壓力1.0MPaAir consumption再生耗氣量< 14%Output pressure dew point 露點(diǎn)-40oCStandard Inlet temperature 標(biāo)準(zhǔn)進(jìn)氣溫度40oCPressure Drop 壓力損失<MpaNoise level 噪音72dB(A)Electrical Level電氣級(jí)別IP55Power requireme nt 電源220/50/1V/Hz/PhOutli ne dime nsio n (L/W/H)外形尺寸1400/1200/2630mmCon

7、nection 接口DN65DNWeight 重量450KgQuantity 數(shù)量22.4、After-filter后置過(guò)濾器Model 型號(hào)IR DP706Dust Particle FilterEquipme nt item nu mber設(shè)備位號(hào)DPP-F-3704A/BMan ufacturer 制造商In gersoll-Ra ndCapacity (FAD)流量m3/minMax load pressure最大進(jìn)氣壓力16bar(g)Max In let Temp. 最大進(jìn)氣溫度66oCParticle空氣含塵量< 1umConnection 接口GWeight 重量KgQu

8、antity 數(shù)量42.5、skid base橇底座Model 型號(hào)Compressor skid baseMan ufacturer 制造商In gersoll-Ra ndEquipme nt item nu mber設(shè)備位號(hào)Overall dime nsion夕卜形尺寸3800/2600/208Weight 重量1570:KgQuantity 數(shù)量12.7、Control system控制系統(tǒng)Model 型號(hào)Con trol systemHeatless regen eratio n dryer con trol 無(wú)熱再生式枯燥機(jī)控制3、Process brief流程簡(jiǎn)述The packa

9、ge produces compressedair, through DN50 pipeline, enters the GP/HE filter, high temperature compressed air is cooled in the wet air receivers , at the same time, separates the water out of the air. After that, the compressed air is wiped off some oil-water mixture, dust grain in the HE filter. Next,

10、 the compressed air is wiped off more water in the air, makes the dew-po int come to -40 °C in the heat rege neratio n dryer. Fin ally, in the after-filter, l um drier grains will be getting rid of the compressed air to reach the instruments air using requireme nt. ISO 8573.1 1-2-1空氣壓縮機(jī)機(jī)組產(chǎn)生的壓縮空

11、氣，通過(guò)DN50管道先后進(jìn)入GP/HE過(guò)濾器，然后進(jìn)入HE過(guò)濾器，去除油水混合物、粉塵顆粒物。下一步進(jìn)入到無(wú)熱再生式枯燥機(jī)，進(jìn)一步 去除空氣中水分，使得空氣壓縮空氣的露點(diǎn)到達(dá)-40C。最后進(jìn)入后置過(guò)濾器，去除干燥過(guò)程中枯燥劑產(chǎn)生的1um的顆粒，使得最終空氣質(zhì)量到達(dá)儀表空氣用氣要求。ISO8573.1 1-2-1Fin al air quality/處理后的空氣質(zhì)量Serial/序 號(hào)Item/工程Co ntent/含量Remark/備注1Grain顆粒2Oil rema in剩余含油量3Oil and hydrocarb on油霧以及碳?xì)浠衔?Water/含 水量Press壓力露點(diǎn)-40 C

12、4、System description系統(tǒng)說(shuō)明4.1、System configuration系統(tǒng)組成The whole instrument compressor skid is made up with the following parts:Four un its GP pre-filter, two unit heatless rege nerati on dryer (IR212D), four un its DP filter. Divided into two groups。整個(gè)儀表用氣空氣壓縮機(jī)橇由以下幾個(gè)局部組成：4套GP初級(jí)過(guò)濾器、4套HE過(guò)濾器、2臺(tái)IR212D無(wú)熱再生

13、式枯燥機(jī)、4套DP 過(guò)濾器組成分為兩組。4.2、System description系統(tǒng)說(shuō)明Pre-filter phase sin gle group : the two GP pre-filter are in stalled, each one has mP/min filtrate capability, one unit is operating; another is stand-by. Compress air will be initial filtrate and reduce mixed oil-water and some grain, the oil container

14、 quantity should less21 °C .預(yù)過(guò)濾階段(一組)：配置有 2臺(tái)GP預(yù)過(guò)濾器，每臺(tái)過(guò)濾器的處理能力為： m3/min(FAD)，一開(kāi)一 321C。After-filter phase si ngle group : the two HE filters are in stalled, each one hasm3/m in filtrate capability, one of them are backup. Compress air will be filtrate ulteriorly and get rid of30.001 um grain, inc

15、luding mixed oil-water. T 21 °C .精密過(guò)濾階段(一組)：配置有 2臺(tái)HE過(guò)濾器，每臺(tái)過(guò)濾器的處理能力為: m3/min(FAD)，開(kāi)一 321C。Air dryness phase single group ： one heatless regeneration dryer can get rid of water vapor, the air dew point is 40C after deal with.空氣枯燥階段(一組)：配置有1臺(tái)IR212D無(wú)熱再生式枯燥機(jī)，其作用是去除壓縮空 氣中水分，經(jīng)過(guò)處理后空氣露點(diǎn)為40C。GP/HE filter

16、, heatless rege nerati on dryer and DP filter will be in stalled together and make up a Compressors skid, the form dimension is 450® 3200X 2460(mm).GP/HE過(guò)濾器、無(wú)熱再生式枯燥機(jī)、DP過(guò)濾器安裝在一起，組成后空壓機(jī)橇，橇的 外形尺寸為 3800X 2600 X 2850(mm)。The whole system is reliable, and the equipme nts have backup system, which n e

17、ed small room and be convenient to maintain after optimization.整個(gè)系統(tǒng)較為可靠，相關(guān)設(shè)備均有備用系統(tǒng)。整個(gè)系統(tǒng)經(jīng)過(guò)優(yōu)化，占地面積較小。同 時(shí)考慮到設(shè)備檢修的需要。、 Operation specification of pipeline system空氣系統(tǒng)后處理橇操作以及維修說(shuō)明.1、Working process of air process skid package橇工作流程.2、 Operation Specification操作說(shuō)明Before starting up, check the valves accordin

18、g to P&ID drawing, make sure they are ope ned or closed, connect the electrical resource and con trol wiri ng.在開(kāi)機(jī)之前，檢查所有閥門(mén)狀態(tài)，確認(rèn)所有閥門(mén)狀態(tài)同P&ID 致。確認(rèn)連接電源正 確。.3、 Maintaining specification of skid package空氣系統(tǒng)后處理橇維修說(shuō)明NOTE: WHEN MAKE EQUIPMENTS MAINTENANCE, PLEASE CLOSE THE ISOLATED VALVES AND OPEN TH

19、E DRAIN VALVES OF COMPRESSORS TO DISCHARGE THE REMAINED COMPRESSED AIR INTO ATMOSPHERE, THEN START, OR WE WILL NOT BE RESPONSIBLE FOR ANY PERSONAL SAFETY.重要說(shuō)明：設(shè)備檢修時(shí)請(qǐng)將隔離閥關(guān)閉，將泄放閥閥門(mén)翻開(kāi)，將設(shè)備內(nèi)剩余的壓縮 空氣泄放到大氣壓中，方可進(jìn)行維修。否那么，我們不負(fù)任何人身平安責(zé)任。?Maintaining of GP、HE & DP filters:GP、HE& DP過(guò)濾器的檢修More and more imp

20、urities are gathered in the filter when time goes by, so it is necessary to main tai n it. Particularly, cha nge the core whe n its n eedle of pressure differe nce in dicator point to the red area.隨著時(shí)間推移，越來(lái)越多的固體顆粒聚集在過(guò)濾器中。當(dāng)過(guò)濾器的壓差指示器指針 偏向紅色區(qū)域時(shí)，有必要對(duì)過(guò)濾器更換濾芯。There are 2 un its of filters in each group on

21、e on operatio n and one sta nd-by n ormally. There are isolated valves before and after each filter. Core can be changed when the valves of the standby filter are open and that of maintaining filter are closed.每組有兩只過(guò)濾器，一用一備。關(guān)閉需要檢修的過(guò)濾器兩端的隔離閥，同時(shí)翻開(kāi)另 一只過(guò)濾器兩端隔離閥，即可對(duì)該過(guò)濾器進(jìn)行更換濾芯或檢修。? Maintaining of Heatless

22、 Regenerative Air Dryer:無(wú)熱再生式枯燥機(jī)的檢修Before maintain the dryer, be sure close isolated valve before and after the dryer, open the drain valves of dryer to discharge the remained compressed air into atmosphere, and open the isolated valve before and after the standby dryer.檢修時(shí)，關(guān)閉枯燥機(jī)兩端的隔離閥，翻開(kāi)泄放閥，將設(shè)備內(nèi)剩余的壓縮空氣泄放到 大氣壓中，同時(shí)開(kāi)啟旁通閥。REFER TO OPERATION & MAINTENANCE M