設(shè)備驗(yàn)收流程及設(shè)備檢驗(yàn)規(guī)格書(shū)

1、 HYPERLINK /a/ruanjian_jiaoxue/2009/1227/112.html 設(shè)備驗(yàn)收收流程及及設(shè)備檢檢驗(yàn)規(guī)格格書(shū)以下為設(shè)設(shè)備驗(yàn)收收流程,僅供參參考:1.0 Macchinne qquallifiicattionn acctivvitiies desscriiptiion 設(shè)備驗(yàn)驗(yàn)收?qǐng)?zhí)行行過(guò)程描描述Afteer rreceeiviing macchinnes, itt wiill speend 1weeek to verrifyy maachiine funnctiion andd reeliaabillityy beeforre ssendd itt too usser

2、. Beeloww deescrribees iin ddetaailss hoow tto vveriify macchinne sstepp byy sttep unttil macchinne ddeliiverry tto ssitee acccorrdinng tto tthe floowchhartt.收到設(shè)備備后，需需要1周周時(shí)間驗(yàn)驗(yàn)證設(shè)備備的功能能和可靠靠性。以以下定義義設(shè)備檢檢驗(yàn)步驟驟。Quallifiicattionn Fllowccharrt 檢查驗(yàn)驗(yàn)收流程程圖:11.1 Verrifiicattionn Prrepaarattionn 檢驗(yàn)驗(yàn)準(zhǔn)備IIt iis rreq

3、uuireed tto pprepparee thhe ffolllowiing iteems befforee sttarttingg veeriffyinng mmachhinee: 檢檢驗(yàn)前需需準(zhǔn)備以以下事項(xiàng)項(xiàng)1)Macchinne 設(shè)設(shè)備2)Maachiine draawinngs設(shè)設(shè)備圖紙紙3)Macchinne vveriificcatiion speecifficaatioon & chheckklisst設(shè)備備檢查規(guī)規(guī)格和清清單4)Maachiine labbeliing andd maachiine conntrool nnumbber設(shè)設(shè)備標(biāo)識(shí)識(shí)及客戶(hù)戶(hù)資產(chǎn)編編號(hào)5)DUU

4、T樣品品6)TTestt Sttatiion if reqquirred 測(cè)試站站7)Meaasurremeent if reqquirred檢檢查工具具或設(shè)備備1.2Genneraal IInfoormaatioon CComppletted設(shè)設(shè)備信息息的填寫(xiě)寫(xiě)At thiis bbegiinniing, Plls. filll iin tthe genneraal iinfoormaatioon oof mmachhinee, ssuchh ass maachiine nummberr, ddesccripptioon, revvisiion, coontrrol nummberr, ss

5、eriial nummberr, equuipmmentt IDD nuumbeer, verrifiied by, veeriffy ddatee annd sso oon. Bellow is forr reeferrencced: 開(kāi)始始請(qǐng)?zhí)顚?xiě)寫(xiě)設(shè)備信信息如編編號(hào),描描述,版版本等等等,以下下可供參參考 1.2DDocuumennts Verrifyyingg 文文件檢查查T(mén)hiss seectiion is to cheeck if thee maachiine willl bbe vveriifieed bby uusinng ccorrrectt reelattivee doocu

6、mmentts, sofftwaare, teest staatioon, DUTT ettc; So it neeed tto ccompplette tthe folllowwingg ittemss, ssee bellow forr reeferrencce: 這里主主要檢查查和確認(rèn)認(rèn)是否用用最新且且正確的的圖紙,規(guī)格,軟件,測(cè)試位位,樣品品等來(lái)檢檢驗(yàn)設(shè)備備, 請(qǐng)請(qǐng)參考如如下:1.2Mecchannicaal/PPneuumattic Verrifyyingg 機(jī)機(jī)械和氣氣動(dòng)部分分的檢查查T(mén)hiis ssecttionn iss maainlly tto vveriify meccha

7、nnicaal aand/or pneeumaaticc poortiion of macchinnes. Iff reesullt ffor eacch iitemmis accceptted, coonceessiion or rejjectted, Plls. commpleete thee coommeent/ressultt coolummn wwithh “OOK”, “UUAI” orr “NNG” andd siigneed tthe namme iin cchecckedd byy coolummn. Iff itt iss UAAI oor NNG, it is bettt

8、err too addd ssomee coommeentss onn thhe ccoluumn andd allso annnotaate thee coommeent on macchinne llabeelinng ffor traackiing. Iff itt iss goood, juust commpleete witth “OK” annd nno nneedd too annnottatee onn maachiine labbeliing. Beeloww ittemss arre sstepp byy sttep:這里主要要是機(jī)械械和氣動(dòng)動(dòng)部分的的檢查. 對(duì)每每個(gè)檢查查

9、項(xiàng), 結(jié)果主主要有三三種: 接受,讓步接接受,拒拒絕. 如果是是讓步接接受或拒拒絕, 請(qǐng)?jiān)诮Y(jié)結(jié)果欄里里填上“UAII”或“NG”，也可可加些備備注，同同時(shí)必須須備注在在設(shè)備標(biāo)標(biāo)識(shí)上以以便跟進(jìn)進(jìn). 如果是是接受, 請(qǐng)?jiān)谠诮Y(jié)果欄欄里填上上“OKK”即可可. 下下面是檢檢查的具具體項(xiàng)目目：1)VVeriify raww maaterrialls ffor mannufaactuurinng ppartts aare corrrecct aat ddocuumenntedd tyype, Coommoon &ESDD Maaterriall檢查機(jī)機(jī)械加工工件的原原材料是是否正確確 (非非ESDD材料)

10、檢查要要求防靜靜電的零零件材料料是否正正確 (ESDD材料)2) VVeriify surrfacce ttreaatmeent forr maanuffactturiing parrt iis ccorrrectt att doocummentted typpe aand no anyy sccrattch/dammagee/brrokeen oon ssurffacee annd nno aany shaarp edgge oor bburrrs.檢檢查機(jī)械械加工件件表面(顏色,處理工工藝是否否正確, 外觀觀有否擦擦傷痕跡跡/銳邊邊/尖角角等)3) VVeriify alll paarts

11、s arre mmanuufaccturred acccorddingg too coorreect draawinng, esppeciiallly ccritticaal ddimeensiion musst bbe vveriifieed iin sspecc annd eenclloseed wwhenn deelivveryy. 確確保機(jī)械械零件按按圖加工工，要求求提供符符合要求求的關(guān)鍵鍵尺寸表表4) VVeriify mannufaactuurinng ppartts aare asssembbledd inn prropeer ffashhionn annd nno mmisss

12、ingg檢查機(jī)機(jī)械加工工部件的的裝配是是否正確確及完整整, 有有沒(méi)有裝裝反, 裝錯(cuò)或或遺漏5) VVeriify alll faasteeninng ppartts (scrrew, waasheer, nutt, bboltt, sspaccer, ciircllip) arre aasseemblled corrrecctlyy annd nno mmisssingg annd ssecuurelly aat ddocuumenntedd toorquue 檢查緊緊固件(螺絲螺螺母卡簧簧等)是是否安裝裝正確,完整及及可靠6) VVeriify criiticcal commponnentt

13、s(ccyliindeer,bbearringgs,llineear,etcc)iss asssemmbleed ccorrrecttly & ccantt bee allterrnattivee unnlesss sspeccifiied.檢查關(guān)關(guān)鍵標(biāo)準(zhǔn)準(zhǔn)件(氣氣缸,軸軸承軸套套,導(dǎo)軌軌等)是是否安裝裝正確, 不可可替代除除非特別別指示7) VVeriify alll pnneummatiic ppartts aare no preessuure leaak, adjjustted in corrrecct pposiitioon, prooperr fuuncttionn annd aat

14、 ddocuumenntedd prresssuree vaaluee, sspeeed, andd trraveel ssmooothlly wwithhoutt sttickkingg orr biindiing檢檢查氣動(dòng)動(dòng)元件在在指定氣氣壓下是是否漏氣氣,安裝裝正確,工作正正常,動(dòng)動(dòng)作順暢暢,速度度異常等等現(xiàn)象,并備注注實(shí)際氣氣壓值.8) UUse DUTT too veeriffy aall guiide parrts aree fiit ffor aliignmmentt 用樣樣品檢查查定位件件的對(duì)位位是否準(zhǔn)準(zhǔn)確9) VVeriify alll ruubbeer ppartts ha

15、rrdneess, coolouur aand cheeck if it fitttinngs/aliign witth DDUT andd maark harrdneess vallue. 檢查查硅膠件件的硬度度, 顏顏色及與與樣品的的配合是是否過(guò)緊緊過(guò)松或或偏位. 并備備注硬度度值10) Alll moovinng ppartts aare verrifiied unoobsttrucctedd thhrouughoout theeir enttiree cooursse oof ttravvel檢檢查所有有移動(dòng)零零部件是是否移動(dòng)動(dòng)順暢11) Verrifyy fiittiinglly/s

16、smooothlly ooperratiion of loaadinng aand unlloaddingg off DUUT檢查查設(shè)備放放置樣品品及取出出樣品是是否順暢暢,便利利, 無(wú)無(wú)干涉無(wú)無(wú)阻礙等等12) Veeriffy mmachhinee wiill be seccuree annd ssafeety durringg opperaatinng檢查查設(shè)備在在使用過(guò)過(guò)程中是是否可靠靠,安全全, 不不可有夾夾傷或損損傷操作作人員的的危險(xiǎn)和和隱患1.2Eleectrricaal VVeriifyiing 電子子部分的的檢查T(mén)Thiss seectiion is maiinlyy too

17、veeriffy eelecctriicall poortiion of macchinnes. Thhe gguiddeliine is thee saame as aboove. Beeloww ittemss arre sstepp byy sttep: 這里里主要是是電子部部分的檢檢查. 要求同同上. 下面是是檢查的的具體項(xiàng)項(xiàng)目：1) VVeriify WIRRE iis ppropperlly ssecuuredd, llayoout is reaasonnablle, strrainn reelieevedd wiith corrrecct llenggth andd meeasu

18、ure connnecctioon bby mmanuual eleect meaasurringg 檢查查連線的的長(zhǎng)度, 是否否在設(shè)備備使用中中有干涉涉, 布布線是否否合理, 人工工檢測(cè)連連線正確確性2)Veeriffy PPCBAA iss poopullateed ccorrrecttly andd chheckk I/O vvaluue mmanuuallly aaccoordiing to schhemaaticc/diiagrram 檢查電電路板是是否按圖圖和BOOM加工工,電子子零件是是否貼裝裝正確,人工檢檢測(cè)輸入入輸出電電壓電流流是否正正常2)VVeriify NEEEDLEE

19、 annd PPCB bedds aagaiinstt drrawiing andd coonneectiion welll iin sspeccifiied commpreessiion of neeedlees檢查查探針連連線是否否按圖正正確連接接，和PPCB的的針位是是否通電電4)Veeriffy CCABLLES aree fuuncttionn byy maanuaal eelecctriicall meeasuurinng aand/or wheen cconnnectted witth ttesttingg eqquippmennt, andd allso verrifyy le

20、engtth oof ccablle, verrifyy vaaluee & sollderringg off reesisstorrs, cappaciitorrs, dioodess whhen theey aare sollderr wiith shrrinkk tuubess annd wwithh coonneectoors. 人工工檢查或或連接到到設(shè)備上上以確認(rèn)認(rèn)電纜的的連接是是否連通通, 電電纜的長(zhǎng)長(zhǎng)度是否否正確, 電纜纜和零件件焊接時(shí)時(shí)是否有有短接虛虛焊,是是否有熱熱塑管保保護(hù)5) VVeriify thaat AALL CONNNECCTIOON iis ppropper c

21、onntacctedd peer sscheemattic or wirringg diiagrram befforee poowerr onn最終通通電前，檢查所所有連接接是否按按電路圖圖正確連連接6) VVeriify Criiticcal Commponnentt caant be altternnateed uunleess speeciffy關(guān)鍵鍵電子件件不可替替代除非非特別指指示7) VVeriify funnctiion of LEDD 通電電檢查L(zhǎng)LED指指示燈的的功能是是否正常常 8) Verrifyy fuuncttionn off SEENSOORS andd iff a

22、sssemmbleed ccorrrectt 檢查查感應(yīng)器器功能及及安裝位位置是否否正確9) VVeriify BATTTERRY CCONNNECTTOR/CONNTACCT iis aasseemblled corrrecctlyy annd mmeassuree ellecttriccal battterry ppin by mannuall ellecttriccal meaasurre檢查查電源連連接器/連接件件是否安安裝正確確, 人人工檢查查是否通通電10) Verrifyy SYYSTEEM CCONNNECTTOR is asssembbledd coorreectlly aa

23、nd funnctiion wheen cconnnectted witth sstattionn檢查系系統(tǒng)連接接器是否否安裝正正確, 是否與與測(cè)試位位連接正正常11) Verrifyy ANNTENNNA is asssembbledd coorreectlly aand funnctiion 檢查天天線是否否安裝正正確, 功能是是否正常常12) Verrifyy MIICROOPHOONE is asssembbledd coorreectlly & fuuncttionn檢查麥麥克風(fēng)是是否安裝裝正確, 功能能正常13) Verrifyy SPPEAKKER is asssembbledd

24、 coorreectlly aand itss fuuncttionn byy ussingg siignaal ggeneerattor equuipmmentt檢查揚(yáng)揚(yáng)聲器是是否安裝裝正確, 用信信號(hào)發(fā)生生器檢查查其功能能是否正正常14) Verrifyy RFF COONNEECTOOR iis aasseemblled corrrecctlyy annd iits funnctiion wheen eengaage andd coomprresssionn檢查高高頻連接接器是否否安裝正正確, 在接合合及壓縮縮時(shí)其功功能是否否正常15) Verrifyy RFF INNTERRFACCE

25、 BBOXEES shiielddingg fuuncttionn 檢查查屏蔽箱箱的功能能16) Verrifyy EAAR CCOUPPLERR iss asssemmbleed ccorrrecttly andd inn coorreect possitiion at doccumeenteed sspeccifiied檢檢查耳機(jī)機(jī)藕合器器是否安安裝準(zhǔn)確確, 位位置是否否正確, 功能能是否正正常7.2Funnctiion andd GRR&R Verrifyyingg設(shè)備功功能和可可靠性檢檢查T(mén)hiss seectiion is maiinlyy too veeriffy ffunccti

26、oon aand GR&R oof mmachhinees. Thee guuideelinne iis tthe samme aas aabovve. Bellow iteems aree sttep by steep: 這里主主要是設(shè)設(shè)備功能能和可靠靠性的檢檢查. 要求同同上. 下面是是檢查的的具體項(xiàng)項(xiàng)目：1) VVeriify basse mmachhinee fuuncttionn wiith tesst ssofttwarre 用用測(cè)試程程序檢查查通用設(shè)設(shè)備部分分是否功功能正常常2) VVeriify apppliccatiion macchinne ffuncctioon wwit

27、hh DUUT& tesst ssofttwarre用樣樣品和程程序檢查查應(yīng)用設(shè)設(shè)備的功功能3) VVeriify finnal macchinne (inccluddingg baase macchinne, apppliccatiion macchinne, DUTT, TTestt sooftwwaree) hhavee beeen funnctiionaallyy teesteed aand passs ttestts 用用樣品和和程序檢檢查整個(gè)個(gè)設(shè)備的的功能是是否通過(guò)過(guò)測(cè)試4) RRun GR&R ttestt annd vveriify alll reesullts aree pa

28、asseed (Devv=00.2,3DUUT, 3Opperaatorrs, 10ttimees/DDUT, Tootall 900timmes)檢查設(shè)設(shè)備的重重復(fù)性和和可靠性性(3個(gè)個(gè)操作員員分別用用3個(gè)樣樣品進(jìn)行行測(cè)試, 每樣樣測(cè)100次,共共90次次, 偏偏離不可可大于00.2)7.3Buyy Offf aand Siggnatturee設(shè)備最最終驗(yàn)收收和簽名名Thiis sstepp deescrribees bbuyiing offf annd ssignn off maachiine if it is verrifiied. Thhe qquallifiicattionn ree

29、sullt sshouuld be: Paass, UAAI, Rejjectted andd Sccrapppedd. TThe ressultt wiill be ideentiifieed oon mmachhinee laabellingg foor eeachh maachiine. Whhen a mmachhinees iis vveriifieed ppasss, iit iis rrequuireed tto ssignn a ffinaallyy annd ddocuumenntedd annd ddeliiverry wwithh maachiiness. BBeloow iis rrefeerennce:這里規(guī)規(guī)定如何何最終驗(yàn)驗(yàn)收設(shè)備備，每個(gè)個(gè)設(shè)備檢檢查的結(jié)結(jié)果由設(shè)設(shè)備檢查查規(guī)格書(shū)書(shū)來(lái)判定定。每個(gè)個(gè)設(shè)備附附帶一份份該設(shè)備備檢查規(guī)規(guī)格書(shū)并并備案。送交設(shè)設(shè)備時(shí)，一份最最終簽署署的設(shè)備備檢查規(guī)規(guī)格書(shū)和和設(shè)備一一同送出出。1.88 Deelivveryy too Siite設(shè)設(shè)備驗(yàn)收收后交送送Oncce mmachhinees aare buyy-offf aand doccumeenteed, theey