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插件頭跨距調(diào)整(InsertionHeadSpanAxisAdjustmen)在Parkat0.400In處的跨距應(yīng)用上頭調(diào)整塊(SetupTool43806307)檢查下頭跨距調(diào)整(clinchAxisSpanAdjustmen)t在Parkat0.400In處的跨距應(yīng)為0.210+/-0.005Inch(用下頭調(diào)整塊(ClinchSetupTool47490801)檢查)WrdowJQLlnti-CarhlL二^IlLriiuredl^ullIlifiilRfibri't:1iu-:.dcuuhliliL空WGIMM躺注匸.軽n:.気t]?k1obJE9肋山1M>*1823?SrtJJnTo1[|nlln1nWrdowJQLlnti-CarhlL二^IlLriiuredl^ullIlifiilRfibri't:1iu-:.dcuuhliliL空WGIMM躺注匸.軽n:.気t]?k1obJE9肋山1M>*1823?SrtJJnTo1[|nlln1n.ElavSldcfvOll.EbryCltmiHOnJI?」pfliE;和ttfllIHoip^l|d<fwtecn|u<nut^d]|u?WtK(l『岳IS-C^Lrial:5?>jmarOMmIR*t.|1:G仔i>iTdWifld^訂峻■[駒II,冋n”aJudin|F|:屮rJI*時(shí)%布討」人[|Urii:L■L」」]二-lejcSyj-ijllIuiuskTIF'.il(tQIOQinIKl■:Mised:0EMiedClinchSerUpTool□口<.2)0'SpanRst._OrVimOFANVL.S下頭高度調(diào)整(AnvilHeightAdjustmen)t當(dāng)Anvil處于Up的位置時(shí),應(yīng)使下頭頂部和模板的底部之間間隙為0.004Inch?0.006Inch

□rAnviSain■iillL|<1"WbdSMJlUnfei■匚mnfiHudSipwi為-'llIfPIn冋迥翼|單|*伽w璋|Cg*11打i口tmuiH□rAnviSain■iillL|<1"WbdSMJlUnfei■匚mnfiHudSipwi為-'llIfPIn冋迥翼|單|*伽w璋|Cg*11打i口tmuiHl6—:!;*■>■-JTIdlEr!llu__—世』丄片1n|WiTh-.|Ur<?「2蟲選取虹e訂Driv£〉QpihibkdWnric**3CUhda■iLalialWrdwj*pJn^j■Cc<.-rC|iCrltkaiA^la卩劍甘伽時(shí)測(cè)1能SuiiLlmllRobecllw也dialed■iUHilEIC.;」M■&jTiiiiEr;!|iiruic?d|luflti血IluniiBedEkvBr^CIiEky£limp=OnjjjjJUdgJ■I創(chuàng)牠an■靠i?He^dCharR血|1I「Jpg.*JqflIIIrnin滬|i=,.>fmil^llnFljhajsiefillNItd!-■"…"|ufiu^d|lunii^edl(uflUltdllumrecil=i"以衛(wèi)丄M'nT"Enshie■底士AnvilHeiglitAdjustment上頭高度調(diào)整(HeadHeightAdjustmentAnvilHeiglitAdjustment當(dāng)上頭在OutsideFormersDown位置且下頭在Up位置時(shí),上下頭間間隙應(yīng)為板厚加上選取.HeadDriv^E15G0/runec;-■■I-MVllIriflyjnuii■宰hvtj曲總[廠T匚■■-/I'lJ-.,.]IlJrr-.R.ilui{]書時(shí)UpCrhi^aAAkIbP^acionsPiwbledW/iFMmSolrI.IrTifil円m闢Ikwihd^ilnl.:EIbvChnptDq?IEM9葉|■-Im^.^[141111(1|P)|jn.i3Ei^Wrtdaft選取.HeadDriv^E15G0/runec;-■■I-MVllIriflyjnuii■宰hvtj曲總[廠T匚■■-/I'lJ-.,.]IlJrr-.R.ilui{]書時(shí)UpCrhi^aAAkIbP^acionsPiwbledW/iFMmSolrI.IrTifil円m闢Ikwihd^ilnl.:EIbvChnptDq?IEM9葉|■-Im^.^[141111(1|P)|jn.i3Ei^Wrtdaft:|lJrm■匚Arr?i5rTh.1烏加臣?上迦¥」l|fiHHII*|unuxBd|lujufttri]wndt申|pjnrfi■£txrJj|丫貯?J曙lunuvedlluw^iluhi^edllunis&cflVj'rtK^[^Unii?gfibl心匸伽:I”IJE35ik*5atSlln1r葉I.Tn1n!>HfllnJJjMI!ri1nI即icHeaden.PpmihlwjCrltkaiAxisPuhiants1|llr#2?E3,in*-WrdwuiOLlnrfj■C£jut*t:|WAHNIM&SailLlmllPtoteclbufiIo卅他剛血Jvj|u?iused]luniicedl|imut胡liminerilWnk屮39-lnrfi■!ioiMa|IHeadChari?>■'■■II訶ML.IIInniH|H|lunut^dllufiUKdlIunused]:EltwOHElrnrCIwhpeOn卜丄■-^^5血蚌tzi,—05*"Tn■J]*|rri”i-^i-niihi\r\{unuiai^lirtluiEfli訕油”;|Un!]?tmin!曲曲—r鈿H:跑|jj?,-itT.4|l4nIIn|F|迺山.氏!MidittriKnrdi曲II劇I調(diào)節(jié)螺釘.PekingSwew緊固螺釘Fourhe^dnxnjuhn^screws切刀回程調(diào)整(CutterBackStrokeAdjustmen)t當(dāng)Anvil在最下面且切刀在其HP位置時(shí)ClinchSetupTool47490801)檢查切刀回程應(yīng)為0.255+/-0.005Inch,用下頭調(diào)整塊.255'RotCl:nchSt1UpTdoiCutterBackstrokeAdjustmentSOCKETHEAD

CAPSCREWS)SOCKETMEAD

GAPSCREW(2)'ETSOCKETHEAD

CAPSCREWS)SOCKETMEAD

GAPSCREW(2)'ET13INSTROKE

ADJUSTMENTSCREWINSTROKE

AIXUSTMENTSCREW6.切刀高度調(diào)整(CutterSetUp)當(dāng)切刀位于ClinchIn位置時(shí),切刀應(yīng)比切刀套的頂部低0.01Inch(0.25mm)DETAILACutterAdjustments7.抓中凸輪時(shí)序(CamTiming)在調(diào)抓中凸輪時(shí)序時(shí),應(yīng)使插件頭走到OutsideFormerDown的位置再加上0.156Inch處使二抓中臂剛好間隙為零且相互間無擠壓&DropTiming調(diào)整如圖,分配頭前邊和下一鏈節(jié)頂峰的間距應(yīng)為0.390~0.410Inch(9.6mm~10.4mm)

?sDimensionA:.390-.410inch(9,9mm-?sDimensionA:.390-.410inch(9,9mm-10,4mm)FrontofMachineDtrectionofChainMovementSsquencerChainTiming下頭與上頭對(duì)正(ClinchToHeadAlignment將上頭調(diào)整塊和下頭調(diào)整塊分別夾在上、下頭上,檢查兩調(diào)整塊的管腳是否對(duì)正,否則松開下頭的四個(gè)緊固螺釘,通過調(diào)節(jié)螺釘將其對(duì)正后緊固。Toolir>gAlignmerit游由調(diào)節(jié)螺釘X-AxisAdjustingSciwsY軸調(diào)節(jié)螺釘Y-Ax?sAdjustingScrewsToolir>gAlignmerit游由調(diào)節(jié)螺釘X-AxisAdjustingSciwsY軸調(diào)節(jié)螺釘Y-Ax?sAdjustingScrewsCbnchAxesAdjustments0田di?4TSocketHead策叵I縣刊Capscre^s抓中臂高度調(diào)整(CenteringFingerHeightAdjustmen)t在抓中臂處于抓中位置時(shí),檢查調(diào)整針(GaugePin0.039inch-40968505)是否與抓中片凹槽上下等間距,否則松開如圖螺釘,轉(zhuǎn)動(dòng)如圖調(diào)節(jié)凸輪至抓中臂高度合適處緊上螺釘。

JIShouid^f緊固螺釘ECCDf-tlC凸輪JIShouid^f緊固螺釘ECCDf-tlC凸輪抓中臂內(nèi)外位置調(diào)整(CenteringFingersInwardAdjustment在抓中臂處于抓中位置時(shí),如圖檢查調(diào)整針(GaugePin0.039inch-40968505)是否與抓中片凹槽的底部緊密接觸,否則松開如圖六角螺母,擰動(dòng)調(diào)節(jié)螺釘至抓中臂位置合適處緊上六角螺母0■tUti崗VIiJesJ■如」Hsm^ll^rnuad)UhCrim亡MAxisPtrahiw1|Uri{7■r^j-r:VARHIMRSalrLlmilPm吋血b曲站血El?v0■tUti崗VIiJesJ■如」Hsm^ll^rnuad)UhCrim亡MAxisPtrahiw1|Uri{7■r^j-r:VARHIMRSalrLlmilPm吋血b曲站血El?vBi^jmOIIElevOanpcOn■J塑.liHiUDedllunywdl|uHy4?dllimuwdl珅JOil:Olnir|deoi±Sa3^0.■l::■?…刁■呻0/4"巾|]如ii*[lIHMT{iMdiiolfjTUSE^[Urtip-CodnufAiT-i£嗎1[tJE飯icxa町】□LI口對(duì)日「mgInsartPLASTICINSEHTSE7ndnfriiftSlo!EngagemenlIIH卽NutIIH卽Nut六角螺母CapStFew調(diào)節(jié)螺釘頭鏈與刀具對(duì)正(HeadChainTOToolingAlignment)將調(diào)整針(GaugePin0.039inch-40968505)在補(bǔ)料位置夾入,再Jog頭鏈至插件位置,使調(diào)整針剛好和右邊的剪切刀片的V形槽對(duì)正,再點(diǎn)擊頭鏈Home[R]位置處的Set項(xiàng)以保存設(shè)置,如此時(shí)調(diào)整針和左邊剪切刀片的V行槽不對(duì)正,則松開驅(qū)動(dòng)皮帶輪上的三個(gè)緊固螺釘,調(diào)節(jié)左鏈?zhǔn)拐{(diào)整針和左邊剪切刀片的V形槽對(duì)正后緊上三個(gè)螺釘。0:luniirWifikn;“JmII訕WfriOMiJ|Jhti■Cjdu^iij!ChainsFh”I:.2llnTnQE3葉卄Unahled0:luniirWifikn;“JmII訕WfriOMiJ|Jhti■Cjdu^iij!ChainsFh”I:.2llnTnQE3葉卄UnahledWARWIHG:StilrLlmilftntodllflfi曲曲站Led.EktYBi^jhOIIEtevOanpfQvi■JSJS1|u?iused]luniiWcTllumutdllimuMdl"WVidaR]|Uri!?■deadI刪.:旦IH小I’—_!—,!-!-帀1!;*-li^i1|-IF-II-Il*iIn■t?3fc4^3mir.nr(iih[門{iMrdiHd:汁d機(jī)ilTIJlh|R|:旳Jl■呼ijTWSE^■-■'riI?-IUii'>11And5-3StE倔冬」Zn弊1亠時(shí)5卄d13?X、Y軸編碼器調(diào)節(jié)(XandYAxesEncoderAdjustment卸去夾具,裝上BEC板,將工作臺(tái)走到(10,10)處,將上頭調(diào)整塊夾在上頭內(nèi),將X,Y軸工作臺(tái)Disable后,手動(dòng)挪動(dòng)工作臺(tái)使上頭調(diào)整塊管腳剛好插入BEC板孔內(nèi),檢查此時(shí)X,Y軸讀數(shù)都應(yīng)為10,否則松開相應(yīng)的編碼器,并轉(zhuǎn)動(dòng)編碼器使讀數(shù)為10后緊上編碼器。

14.轉(zhuǎn)臺(tái)定位調(diào)整(RotaryDiskSquarenessAdjustment將夾具卸掉,將定位銷(Dowelpinswithcollars)插入兩定位孔中,檢查定位銷能否順暢插入,否則可通過調(diào)整轉(zhuǎn)臺(tái)四個(gè)角上的凸輪軸套(EccentricBushing)使定位銷一松手即可輕松滑入定位孔中,并且轉(zhuǎn)臺(tái)還應(yīng)轉(zhuǎn)動(dòng)平穩(wěn),無晃動(dòng)。SocketHeadCapScrewButtonHeadScrewGuideWhee7仙「會(huì)GuideWheeBushingAdapterSocketHeadCapScrewButtonHeadScrewGuideWhee7仙「會(huì)GuideWheeBushingAdapterEccentric15.轉(zhuǎn)臺(tái)減速傳感器調(diào)整(RotaryDiskSlowDownSensorAdjustment松開減速傳感器安裝架的緊固螺釘,將其盡量向鎖定機(jī)構(gòu)的右邊移動(dòng),確保傳感器在轉(zhuǎn)臺(tái)磁鐵移動(dòng)的軌跡上,松開緊固減速傳感器的平頭螺釘,調(diào)整傳感器在豎直方向上的位置,使轉(zhuǎn)臺(tái)底部和傳感器頂部之間間隙為0.062inch(1.57mm),緊上豎直方向上平頭螺釘,再手動(dòng)轉(zhuǎn)動(dòng)轉(zhuǎn)臺(tái),調(diào)節(jié)傳感器的前后位置,以使磁鐵經(jīng)過傳感器時(shí),傳感器保持穩(wěn)定,再緊上安裝架的緊固螺釘。RotaryTableatTransferSwitchRotaryTableSlowSwitchVIEWARotaryDisk.062SlowDownSensor減速傳感器安裝支架MountingBracketRotaryTableatTransferSwitchRotaryTableSlowSwitchVIEWARotaryDisk.062SlowDownSensor減速傳感器安裝支架MountingBracketzMl?白YSocketHeadCapScrews⑵RotaryDiscSlowDownandNeedleValve緊固螺負(fù)16.轉(zhuǎn)臺(tái)驅(qū)動(dòng)馬達(dá)速度調(diào)節(jié)(RotaryDiskDriveMotorSpeedAdjustment)松開如圖所示的控制閥的緊固螺釘,將控制閥逆時(shí)針轉(zhuǎn)到頭,將緊固螺釘緊上

17.轉(zhuǎn)臺(tái)減速閥調(diào)節(jié)(RotaryDiskSlowDownVlveAdjustment)檢查轉(zhuǎn)臺(tái)對(duì)鎖定機(jī)構(gòu)的撞擊聲是否過大或鎖定不到位,如過大則可將減速閥順時(shí)針調(diào)節(jié),如鎖定不到位應(yīng)將減速閥逆時(shí)針調(diào)節(jié)。?空s?空s熬調(diào)節(jié)閥18?BEC電路板設(shè)置(BECPCBSetup)如圖,將BEC板孔用不透明物蓋住,選中BECLightSourceNormal時(shí),X,Y讀數(shù)都應(yīng)為零,否則在I/O箱11槽的BEC板上調(diào)節(jié)(注意:使用延長板前一定要關(guān)閉電源),X用R82調(diào)為0,Y用R81調(diào)為0,再將電位計(jì)R80逆時(shí)針轉(zhuǎn)動(dòng)十圈,以使BEC光的強(qiáng)度最大。R81o0『負(fù)鉞占iliidioi■?vovirtfR81o0『負(fù)鉞占iliidioi■?vovirtfBECBoardPolentiometerLocatioris19.BEC調(diào)整(BECAdjustment)⑴選中BECLightSourceBright,檢查BEC模板孔是否在光源的中央,如不在,則松開如圖所示4個(gè)緊固螺釘,移動(dòng)光源,使板孔處于光源的中央。LightSourceBlockLightSource光源LightSourceBlockLightSource光源緊固螺釘SocketHeadCapScrew⑵選中BECLightSourceNormal,檢查X,Y的數(shù)值是否在+/-15以內(nèi),如不在,則松開圖示X,Y緊固螺釘,通過調(diào)整螺釘將X,Y數(shù)值調(diào)為0且HolePresent信號(hào)出現(xiàn),再將緊固螺釘緊上,再選擇TestXandY,45DegreeIncrement模式后,執(zhí)行PerformBECNow后將數(shù)值保存O'oY

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