四機廠介紹企業(yè)介紹

SJ

Petroleum

Machinery

Co.Company

Profile企業(yè)介紹石油工程機械

第四機械廠SJ

PETROLEUM

MACHINERY

CO.中國

·荊州·四機路

號

SJ

Road

#1,

Jingzhou,

Hubei,

China:

86-716-8429169

FAX:

86-716-84278881.General

Profile

of

Company

企業(yè)概況Initially

established

inLanzhou,

Gansuin

1941,

now

SJ

is

located

in

Jingzhou,Hubei,

an

ancient

city.

After

70

years

of

development,

SJ

has

turned

intoaprofessional

manufacturer

ofpetroleumdrilling

and

production

equipment

froman

automobile-repairing

and

diesel-truck-making

factory

. Now

SJ

,covering

an

area

of

1.05M

squaremeters,

has

2693

employees,

andannual

sales

revenue

amounts

to

morethan

600M

USD.1941年建廠于

蘭州；現(xiàn)位于荊州三國古城。經(jīng)過70年發(fā)展，從一個從事汽車修理、柴油車制造的工廠已發(fā)展為石油鉆采裝備專業(yè)制造商。企業(yè)擁有2693名員工、占地105萬平方米、年營業(yè)收入6億多。Company

Profile

企業(yè)介紹Our

products,

mainly

used

for

drilling

and

production

operations,include

16

series

and

over

200

models,

all

of

which

fall

into

sixmajor

categories

which

are

drilling,

cementing,

workover,fracturing

equipments,

high

pressure

manifolds

and

offshoredrilling

and

production

equipment.

工廠產(chǎn)品主要用于鉆井生產(chǎn)作業(yè)，包括16個系列200多種規(guī)格產(chǎn)品。覆蓋六大項產(chǎn)品，包括鉆井裝備、固井裝備、修井裝備、壓裂裝備、海洋裝備和高壓流體控制產(chǎn)品Drilling,

CementingEquipments鉆井—鉆機、固井設(shè)備Workover,

Fracturing

Equipmen采油—修井機、壓裂設(shè)備tOffshore

Equipment海洋石油鉆采設(shè)備High

Pressure

Fluid

Control

Products高壓流體控制產(chǎn)品Company

Profile企業(yè)介紹1.General

Profile

of

Company

企業(yè)概況-19

-2.Operation

Management

System

操作管理系統(tǒng)Operation

and

internal

control

based

on

ERP

system:

SAP

software,

including

sales,

manufacturing,

purchase,finance,

assets

management,

quality,

project

management,

customer

service,

human

resource

etc.

9

modules.

以ERP為基礎(chǔ)平臺的經(jīng)營與內(nèi)控體系：采用SAP

，包含銷售、生產(chǎn)、采購、財務(wù)、資產(chǎn)管理、質(zhì)量、項目管理、客戶服務(wù)、人力資源九大模塊Multiple

system

(CAD/CAPP/PDM/ERP)

integration

and

sharing多系統(tǒng)(CAD/CAPP/PDM/ERP)集成和共享管理和項目Internal

control

system:Overall

budget

management

and

project

management內(nèi)控體系：全面管理Company

Profile

企業(yè)介紹3.

R&D

system研發(fā)系統(tǒng)“Five

Technical

Departments

and

One

special

technical

office”,

382

people

who

are：382人ligencedirectly

engaged

in

product

development.“五所一辦”，直接從事產(chǎn)品研發(fā)Technique

transfer–independent

research

and

development–Cooperative

inintegration.

技術(shù)引進—自主研發(fā)—引智借腦InteractiveR&Dplatform:

Jingzhou-Beijing-Houston-Russia-Moscow-Stavanger.互動合作研發(fā)平臺:荊州-

-休斯敦-俄羅斯Petroleum

Drilling

and

production

equipmentengineering

researchcenter石油鉆采設(shè)備工程技術(shù)Research

Cooperation研發(fā)合作University

Cooperation大學(xué)院校合作Test

Base

Cooperation試驗

合作Company

Profile企業(yè)介紹Company

Profile企業(yè)介紹3.R&D

system研發(fā)系統(tǒng)Oil

Drilling

and

production

equipment

engineering

research

center

石油鉆采設(shè)備工程技術(shù)Engineering

CenterofPetroleum

Drilling

&ProductionEquipmentManagement

CommitteeInformation

centerMetering

&

inspectioncenterTreating

irons

dept.Electric

controldept.Material

technology

dept.R&D

dept.

for

drilling

&workover

equipmentScience

&

Technolody

OfficeSJ

ServaUS

LM

EngineeringCo.Machinery

Institute

oftzeUniversityDownhole

Operation

Companyof

Tuha

OilfieldDownhole

OperrationCompany

of

ChuanqingTechnical

CommitteeR&D

dept.

for

cementing

&fracturing

equipmentState-of-the-art

engineering

and ysis

software

to

ensure

reliable

design

of

our

products采用最先進的工程

保證產(chǎn)品設(shè)計可靠SolidworksAUTOCAD

2010ANSYS3.

R&D

system研發(fā)系統(tǒng)Post

Doctor

workstation

博士后工作站PLM

3D

R&D

system

with

teamcenter

inside.

采用teamcenter為的PLM三維研發(fā)平臺TeamcenterCompany

Profile企業(yè)介紹NewProductScientificAchievementSignificantProjectWorldLeadingWorldAdvancedPatents52

items60

items34

items2

items32

items136

itemsSeries

drilling

rigs

earned

‘China

Top

Brand’

award

系列鉆機榮獲中國名牌產(chǎn)品Big

Easy

drilling

rigs

earned

‘National

New

Product’

award

in

2008,

and

obtained

national

invention

pate

s“快移快裝鉆機”獲2008年度“國家級新產(chǎn)品”Responsible

for

“863

National

Plan”

and

National

Technology

Significant

Project.負責(zé)“863國家計劃”及國家重要項目Company

Profile3.R&D

system研發(fā)系統(tǒng)技術(shù)：R&D

system

研發(fā)系統(tǒng)SJ

possessed

some

unique

coretechnologies

as

follows:

工廠擁有了一些特色及Drilling

Equipment:

Fast

movement

fastinstallation,

low

temperature

technology鉆井設(shè)備：快移快裝技術(shù)，低溫技術(shù).Cementing

Equipment:

Automatic

mixing

technology固井設(shè)備：自動混漿技術(shù)Workover

Equipment:

Highly

efficiency,

environmental

protection修井機設(shè)備：高效移

業(yè)技術(shù)、環(huán)保技術(shù)Fracturing

Equipment:

Pump

design

and

manufacturing

process,

packagingtechnology壓裂設(shè)備：泵設(shè)計及制造技術(shù)、成套技術(shù)Offshore

Equipment:

Integration

technology

for

offshore

drilling

rig,

workover

rig,cementing

and

fracturing

equipment海洋石油設(shè)備：集成技術(shù)High

Pressure

Manifold:

Material

and

process

technology高壓管匯：材料及加工技術(shù)Company

ProfileDual

Registration

of

API

Q1/ISO9001

by

APIISO9001和API質(zhì)量體系雙認證4.Quality

Assurance

質(zhì)量保證體系CertificationsCompany

ProfileQuality

AssuranceCertificationsAuthorized

to

use

API

monogram

on

products

under

API

4F,

6A,

7K,

8C,

11E

and16CAPI

4F,6A,7K,8C,11E及16C產(chǎn)品被

使用API會標Company

Profile質(zhì)量保證體系Quality

Assurance

質(zhì)量保證體系Certifications3C

certification.

(China

Compulsory

Certification)國家3C認證The

drilling

rig

is

certified

of

GOST

and

RTN(Russia)鉆機通過GOST和RTN認證Mobile

rig

is

registered

in

Canada,

Complying

with

CMVSS移動鉆機在，符合CMVSS標準Company

ProfileQuality

Assurance質(zhì)量保證體系Measuring

and

InspectionLab計量檢測Certified

by

(CNAS);

CMA+CAL認量認證+認證Material

Test,

Measures

and

gauges

calibration,

NDT

etc.材料試驗、測量及儀表校正、無損探傷等。Company

Profilenel專業(yè)

:Inspection

equipment儀器設(shè)備:Lab

area

面積:Test

yard

area試驗場地面積:142175

sets2680

square

meter(m2)39000

square

meter(m2)Capacity:

NDT,

chemicaland

mechanicinspection,precision

measure,measure

calibration

etc.擁有能力：無損檢測、理化分析、精密測量、計量校準3D

geometryinspection

machine三坐標測量儀Ray

inspection射線探傷Tensile

test拉伸試驗ysisSpectral光譜分析Measurecalibration量具校準Company

Profile4.Quality

Assurance

質(zhì)量保證體系500T

cylinder

test

stand

油缸試驗臺100m2

drawworks

test

stand

絞車試驗臺4.Quality

Assurance

質(zhì)量控制Test

units

for

main

components

of

drilling

and

workover

equipment鉆修設(shè)備主要部件的試驗裝置50m2

gear

box

teststand

齒輪箱試驗臺Mast

load

test井架載荷試驗Mast

stresstest

井架應(yīng)力試驗Drawworks

dynamic

test絞車動平衡試驗Company

Profile4.Quality

Assurance

質(zhì)量控制Complete

unit

commissioning

yard

整機聯(lián)機試驗場Cementing

unit

test

yard:

12

units,140MPa

水泥車試驗場：12臺，140MPaDrilling

and

Workover

rig

test

yard:

750t

鉆修設(shè)備試驗場：750tCompany

Profile700MPa

manifold

pressure

test

room管匯件壓力4350HP

pump

load

test

stand泵載荷試驗臺High

pressuretest

roomfor

cementing

&fracturing

units

固井壓裂設(shè)備高壓Commissioning

yard

for

cementing

&fracturing

equipment

固壓設(shè)備聯(lián)機試驗場Company

Profile4.Quality

Assurance

質(zhì)量控制Test

units

for

main

components

of

cementing

&

fracturing

equipment固壓設(shè)備主要部件的試驗裝置DNV

qualifieds4.

Quality

Assurance

質(zhì)量控制Quality

management

system

質(zhì)量控制體系sStrictly

carry

out

the

current

quality

management

system嚴格執(zhí)行現(xiàn)有質(zhì)量管理體系文件The

project

team

will

establish

special

quality

control

plan項目組制定專門的質(zhì)量控制方案Strict

qualification

review

procedures

of

welders

(Welders

must

have

DNV

.)嚴格的焊工資格審核程序（焊工必須具有DNV

）Project

manager

has

a

right

to

authorize

that

quality

control nel

have

suspend

product

rights.項目經(jīng)理

質(zhì)控

暫停產(chǎn)品生產(chǎn)Inspection

results

will

be

informed

to

customer

and

third

party

supervisor將檢驗結(jié)果告知客戶和第

監(jiān)造Company

Profile4.Quality

Assurance

質(zhì)量控制Total

Quality

Control

covers

from

material

procurement,

machining

tools,

parts

machining

and

assembling,tests,

logistic

etc.

Our

products

have

been

certified

by

third

parties,

including

DNV,

Llodys,

M.D.P,

ABS,CCS,

Kemble,

etc.工廠的整套質(zhì)量控制系統(tǒng)涵蓋材料采購、部件機加工和總裝、物流等，工廠產(chǎn)品全部經(jīng)第

機構(gòu)認證，如DNV、

Llodys、M.D.P、ABS、CCS、Kemble等。Company

Profile5.

Manufacturing

Capabilities

加工能力SINOPEC

manufacturing

base

of

oil

and

gas

development

equipment;油氣開采設(shè)備的生產(chǎn)

；Drawworks,

plunger

pump,

structural

parts,

high

pressure

manifold

etc.

seven

production

lines;絞車、柱塞泵、結(jié)構(gòu)件、高壓管匯等七條生產(chǎn)線；Having

machining

equipment

600sets,

including

180

sets

large

scale

CNC

equipment;擁有600臺機加工設(shè)備，包括

臺大型

C設(shè)備；Drilling

&

workover

rigs

test

yard

and

the

largest

cementing

&

fracturing

equipment

test

yard

and

waterpressure

test

center

in

Asia.鉆修設(shè)備試驗場和最大的固壓設(shè)備試驗場，以及亞洲水壓試驗中心Company

ProfileProduction

capabilities：生產(chǎn)能力：Drilling

and

Workover

equipment

鉆修設(shè)備:260setsCementingand

fracturing

equipment

固壓設(shè)備:300

setsService

pump

泵類:700

nosHigh

pressure

manifolds

高壓管匯:135000

pcs5.

Manufacturing

Capabilities

加工能力Company

Profile27000

m2

area

workshop27000

m2

作業(yè)工間Max.

Piece

inhouseWelders

焊工:DNV

certified

welder

DNV認證的焊工：45All

position

welding

qualified

welder

具有定位焊資質(zhì)的焊工：6Dimensions

尺寸：60×10×8m

Pressure

vesselwelding s

具有壓力容器焊接資質(zhì)的焊工：Weight

重量：75t 13

people5.

Manufacturing

Capabilities

加工能力StructureProduction

Line

結(jié)構(gòu)件生產(chǎn)線Company

Profile5.

Manufacturing

Capabilities

加工能力Drawworks

production

line

絞車生產(chǎn)線400sets

per

year

每年生產(chǎn)400150HP~2000HPMechanic,

DC,

AC

機械式、Cylinder

production

line

油缸生產(chǎn)線5000

pieces

per

year

每年生產(chǎn)5000件Max.cylinder

diameter

最大缸徑:400mmMax.

length

of

single

stage

cylinder

單節(jié)油缸最大長度:5mCompany

ProfilePump

Production

Line

泵生產(chǎn)線700

sets

per

year

每年700套200HP~3000HP

plunger

pump

200HP~3000HP柱塞泵500HP

and

800HP

Piston

pump

500HP和800HP活塞泵Company

Profile4.

Manufacturing

Capabilities

加工能力High

pressure

Fuild

Control

Products

production

line高壓流體控制產(chǎn)品生產(chǎn)線135000

pieces

per

year

每年生產(chǎn)135000件1~4

in,15~140MPaCompany

Profile5.

Manufacturing

Capabilities

加工能力Precision

Machining

精密加工Precision

machining

center

精密加工中心Gear

production

line

齒輪生產(chǎn)線Company

Profile5.

Manufacturing

Capabilities

生產(chǎn)能力Heat

treatment

production

line

熱處理生產(chǎn)線Dacromet

Surface

Treatment

productionline表面處理生產(chǎn)線Shot

Blasting

Spray

噴丸Spray

paint,

paint

production

line

噴漆生產(chǎn)線Electric

produsembly

production

line

電器產(chǎn)品總裝生產(chǎn)線Company

Profile5.

ManufacturingCapabilities

生產(chǎn)能力sHSE/HSSE

Management

System

HSE/HSSE管理體系HSSE

Management

SystemHSSE管理體系Safety,

environmental

and

health

management

system

established

in

2003SJ/HSE:

2003

Safety,environment

and

healthmanagement

manual

issued;Qingdao

sinochemsunshine

authentication

center

qualified

in

20032003年建立了HSE管理體系

SJ/HSE:

2003年發(fā)布HSE管理手冊

2003年青島中化陽光認證中心Management

Manual,

1set管理手冊1套s

36Procedure程序文件36OperationControl運行控制文件47s

47HSE

plan

andoperationguide

40HSE計劃書和作業(yè)指導(dǎo)書40Company

Profile6.

HSE/HSSE

Management

System

HSE/HSSE管理體系2. HSSE

Management

HSSE管理sStrictly

carry

out

thecurrent

HSE

management

system嚴格執(zhí)行現(xiàn)有HSE管理體系文件The

project

team

will

establish

specialHSE

control

plan項目組制定專門的HSE控制方案Projectmanager

has

a

right

toauthorize

that

HSE

supervisor

have

suspend

product

rights項目經(jīng)理

HSE監(jiān)造

暫停產(chǎn)品生產(chǎn)Establish

site

HSE

supervision

office成立現(xiàn)場HSE監(jiān)理HSEobjective:

Prohibit

injuryaccidents,

serious

injury,

death,serious

traffic

accidents

abovesecondary

responsibility,

no

newoccupational

diseases,

no

seriousenvironment

pollution

accidents.HSE方針：

受傷事故、嚴重傷亡、嚴重交通事故，無新增職業(yè)疾病、無嚴重環(huán)境污染事故Company

ProfileAfter

sale

serviceChina：20

service

station,3

officesspecial

for

offshore

oilfield

國內(nèi)：20個服務(wù)站點，3個辦事處Service

station：Dubai,US,CANADA,

Russia,

Indonesia,Kazakhstan；

服務(wù)站點：迪拜。、

、俄羅斯、

、、Part

Warehouse:

US,

Canada,

Russia,Indonesia,拿大、俄羅斯、,

Dubai倉庫：

、加、迪拜Market

&

Service市場及服務(wù)Service

philosophy服務(wù)理念:Repair

,ClaimSecond先修保運轉(zhuǎn)，后理份責(zé)任Company

Profile3.532.521.510.50200820092010Industrial

injury

tendency

chartSafety

Records

for

the

Past

Three

YearsDeath

toll0Number

of

injuries5Total

recordable

injuries5Lost-time

days327

daysRelevant

lost

workhours2616

work

hoursIncident

frequency

for

the

past

3

years2008-2010

Total

hours11193019

workhours2008-2010

incidentsoccurred5

times,

injuryrate=0.936/1000sIncidentfrequency=5/11193019*200000=0.09/200,000manhours6.HSE/HSSE

Management

System

HSE/HSSE

管理系統(tǒng)6.2

HSSE

ManagementCompany

ProfileCompany

Profile6.HSE/QHSE

Management

System

HSE/QHSE

管理系統(tǒng)6.3

HSSE

ManagementSJ

has

gradually

established

and

been

optimizin

erseas

security,

crisis

management,

riskassessment

and

HSSE

education

of

international

travelers,

as

well

as

periodic

training

on

overseasservice

nel.For

critical

parts,

we

choose

to

use

well-known

brand

products

in

the

worldmarket,

and

the

relevant

delivery

time

isstrictly

controlled.

For

significantproducts,

we

will

send

supervisors

tocontrol

the

quality

and

delivery

time.Company

ProfileProcurement

DepartmentDesignProcessQualityinspectionDesignOursourcingTechnollogycapacityCorporatereputationSales

recordQAAfter

salesserviceHSEmanagementQualified

r