優(yōu)賽德 熱氮氣噴涂培訓教學課件

CHINA1

Nitrotherm:ConditionedNitrogenforCoating改良型氮氣噴涂技術目錄1.公司介紹 42.使用氮氣噴涂的原因 5-63.設備投資回報率及參考案例 7-175.氮氣噴涂應用 207.高純度氮氣的獲取方法 24-258.對比試驗

26-299.技術規(guī)格 30商務相關信息技術相關信息6.設備安裝及維修保養(yǎng)：即插即用 21-232商務相關信息3

優(yōu)賽德中國在中國市場享有氮氣噴涂應用的獨家知識產權。優(yōu)賽德（天津）噴涂技術有限公司從屬于意大利的EurosiderSAS公司，辦公地點位于 天津。

EurosiderSAS公司成立于1973年，總部位于意大利的Grosseto。自成立起，公司就致力于工業(yè)氣體發(fā)生器的研發(fā)和生產。主要側重研發(fā)高純度氮氣應用于噴涂。在噴涂行業(yè)處于世界領先范圍。公司介紹4Why

useNITROTHERM

to

coat?節(jié)約20%涂料和稀釋劑明顯的減少過噴現象，從而延長噴房過濾系統壽命，減少噴房保養(yǎng)工作減少能源消耗減少20%施工時間更高的傳遞效率大量縮短涂層間閃干時間減少清潔噴房時間提高20%噴涂良率無桔皮現象更好的涂層流平效果降低20%VOC排放減少50%-100%稀釋劑使用降低因轉換水性漆而產生的投資成本20%是以往客戶現場施工平均經驗值。確切的百分含量要依據不同客戶現場的實際情況而定。

20%成本降低降低VOC排放生產效率提高質量提高5NITROTHERM

isEssentialandProvenTechnology改良型氮氣作為涂料攜帶者替代原有壓縮空氣改良型氮氣利用特定纖維膜專利技術生產氮氣

經多層優(yōu)化控制，提供優(yōu)越噴涂質量擁有在歐洲及美國近千例現場應用并在汽車，家具，消費電子，航空，游艇等相關行業(yè).擁有全球專利權6參考案例

#1

-automotiveNITROTHERMSPRAYADVANTAGES:NosagThicknessuniformity(15mic,withairbetween8and25)Atomizationpressurereducedbyhalf(from4.13barto2,07bar)-30%paintconsumptions-25%applicationtimePerfectqualityaroundtheholesToyotaProductstreatedwithNitrogen:Bumpers65

Eurosidermachines:

J40,J30,J20Locations:USA,UK,CAN,FRA,CHECKREPApplicationline:Onlymanualapplicationandmainlyprimer/watch?v=2ovcCgt-Etg7參考案例

#2–yatchandgelcoatingNITROTHERMSPRAYADVANTAGES:Gelcoat800umisappliedbymanualpaintingofthemoldusingNitrotherm;basicallyonelayerappliedin3movementsoftheguneachabout250um.Totalapplicationtimeabout0.5hr.Nodripping.Gelcoatishighdensitycoatingandwhenappliedmanuallybyrollerittakes20xlongerthenwithNitrothermduetotheflashtimesneededinbetweenPressurereduction-25%+5%yieldimprovement.AzimutProductstreatedwithNitrogen:Panels5

Eurosidermachines:

J40Locations:ITAApplicationline:Onlymanualapplication/watch?v=HnmvEUcw2Ls8參考案例

#3–automotiveNITROTHERMSPRAYADVANTAGES:DefectsPerVehicle(-22,72%);VOCEmissions(-23,2%);SolventConsumption(-28,5%);PaintConsumption(-24,3%);ApplicationTime(-22,2%);Productivity(+22,2%);Overspray(-16,3%);TransferEfficiency(+20,9%).FaureciaProductstreatedwithNitrogen:Bumpers11Eurosidermachines:J90Locations:GERApplicationline:Rotarybellsrobotline/watch?v=JIUd4-d8SuM9參考案例

#4–furnitureNITROTHERMSPRAYADVANTAGES:-30%paintconsumptions-25%applicationtimePerfectqualityaroundtheholes,duetotheexcellentadhesionofthepain,alsointhecorners.-90%reductionofmicrobubblesbetweensurfaceandthecoatingNodrippingIlcamProductstreatedwithNitrogen:Cabinetry8

Eurosidermachines:J20,J40,J80Locations:ItalyApplicationline:Automaticguns/watch?v=Th9xroZQRkk109、人的價值，在招收誘惑的一瞬間被決定。2023/2/32023/2/3Friday,February3,202310、低頭要有勇氣，抬頭要有低氣。2023/2/32023/2/32023/2/32/3/20234:58:11PM11、人總是珍惜為得到。2023/2/32023/2/32023/2/3Feb-2303-Feb-2312、人亂于心，不寬余請。2023/2/32023/2/32023/2/3Friday,February3,202313、生氣是拿別人做錯的事來懲罰自己。2023/2/32023/2/32023/2/32023/2/32/3/202314、抱最大的希望，作最大的努力。03二月20232023/2/32023/2/32023/2/315、一個人炫耀什么，說明他內心缺少什么。。二月232023/2/32023/2/32023/2/32/3/202316、業(yè)余生活要有意義，不要越軌。2023/2/32023/2/303February202317、一個人即使已登上頂峰，也仍要自強不息。2023/2/32023/2/32023/2/32023/2/312參考案例

#5–automotiveNITROTHERMSPRAYADVANTAGES:VOCreductioncompulsoryfromUKgovernment,750k€investment(includingtanks,training,re-layout,etc.)-25%paintconsumptionsNissanProductstreatedwithNitrogen:Bumpers20

Eurosidermachines:J30Locations:UK,SPAApplicationline:Onlymanualapplication1213參考案例

#6–furnitureNITROTHERMSPRAYADVANTAGES:-30%VOCreduction-72%reductioninenergyconsumptionintheplant'sfinishovens-25%paintconsumptions-25%applicationtimePerfectqualityaroundtheholesElkayProductstreatedwithNitrogen:Cabinetry10Eurosidermachines:J30Locations:USAApplicationline:Automaticline1314NITROTHERMSPRAYADVANTAGES:-20%VOCreduction-35%paintconsumptions-25%applicationtimeNoorangepeelLOMProductstreatedwithNitrogen:Covers15

Eurosidermachines:J90,J200,MFSLocations:CHINAApplicationline:Automaticguns參考案例

#7–consumereletronics1415NITROTHERMSPRAYADVANTAGES:-50%reductioninnumberoflayers.-40%reductionofsolvent,paintandwaste.-90%reductionofmicrobubblesbetweensurfaceandthecoating,resultinginexcellentvisualquality.Nodripping.CFNProductstreatedwithNitrogen:Cabinetry2

Eurosidermachines:J20Locations:ITAApplicationline:Onlymanualapplication參考案例

#8–furniture1516參考案例

#9–furnitureNITROTHERMSPRAYADVANTAGES:Uniformthicknessandcolorwithexcellentappearance19%averagethicknessreductionNoorangepeeleffect50%reductionofaircompressedpressure6glosshigherlucidityExcellentcoverageandpowderperformancewithlessmicronevenonproblematicareasasweldjointsElectroluxProductstreatedwithNitrogen:Washingmachines1

Eurosidermachines:PolyfluidLocations:ITAApplicationline:Testing1617參考案例

#10–automotiveNITROTHERMSPRAYADVANTAGES:-20%reductionofready-to-usepaintconsumption-40%reductionofthinnerconsumptionusedtodilutethepaints-25%totalnetsavingsofsolvents-30%lessapplicationtimetheheatednitrogentechniquereduced-70%thenumberofwastepartsinproductionKeyPlasticProductstreatedwithNitrogen:Interiors5

Eurosidermachines:J20Locations:ITAApplicationline:Automaticgunsandrobots17Currentinstallation:

噴涂方式

Nitrothermoperations氮氣噴涂

Rotarybelt

旋杯

Currentpaintconsumption涂料用量

2000kg/day

Paintsavings:涂料節(jié)省20%Paintprice涂料單價15eur/liter

Operationaltime使用時間365days/year

Totalpaintexpenses涂料成本

€10,950,000

Totalpaintexpenses涂料成本€8,760,000

Totalpainsavings:節(jié)省成本€2,190,000

Nitrotherminvestment氮氣噴涂設備投資

Typerequired設備型號Nitrobot

Numberrequired數量16

Priceperunit單套價格€124,000

Installationcosts安裝費用€40,000

Totalinvestment總投資€1,992,000

Paybacktime投資回報時間0.9Years

設備投資回報率–

汽車行業(yè)案例1819HawkHaoHaiboEmail:haibo@

Web:

Mobile: +8613352017858

VisitingaddressTongguangbuilding,12thfloor,12-05

NongzhanguangSouthRoad

Chaoyangdistrict,Beijing

優(yōu)賽德中國聯系方式19技術相關信息20氮氣噴涂應用行業(yè)汽車，家具塑料，飛機制造，玻璃造船業(yè)噴涂方式手動噴具虹吸式罐槍重力式罐槍手動混氣槍-靜電槍自動噴具旋碟-旋杯-自動混氣槍-靜電槍涂料類型涂料水性漆和溶劑型漆單組份或雙組份-高固含涂料金屬漆底漆，面漆，清漆21氮氣噴涂設備安裝：

即插即用噴槍連接氣管長度13.33m氮氣專用氣管 (可選長度:20m).涂料類型:底漆,面漆，清漆水性漆,溶劑型漆高固含量涂料單組份，雙組份空氣壓縮機壓縮空氣干燥機壓縮空氣儲氣罐≥275升電源220V(or110V),50-60Hz氣管管路連接?14mm外徑, 11mm內徑氮氣儲氣罐≥500升噴具類型:低壓大流量空氣噴槍(HVLP)低壓低流量空氣噴槍(LVLP)標準/常規(guī)空氣噴槍旋杯混氣噴槍靜電噴槍22氮氣噴涂設備維護保養(yǎng)如果設備每天工作16小時的話，需按下面操作更換過濾器濾芯:每半年更換外部空氣進口處除油過濾器濾芯每半年更換外部活性炭過濾濾芯，壓差超過0.35barg/5.08psig時需立即更換。

如果壓差表上的指針指向紅色區(qū)域時，需立即更換過濾器濾芯23安裝示意圖24高純度氮氣的獲取方法空氣的組成成分：78%氮氣，21%氧氣和1%的其他氣體。氮氣噴涂中的聚合纖維膜從空氣中分離出高純度氮氣25高純度氮氣的獲取方法氮氣噴涂應用包括7個步驟：壓縮空氣供應（空壓機+干燥機）壓縮空氣過濾選擇性滲透(高純度氮氣生成)高純度氮氣存儲高純度氮氣電離高純度氮氣加熱高純度氮氣噴涂應用空壓機過濾器氮氣生成標準版電離版氮氣電離氮氣加熱噴涂應用氮氣緩沖罐26涂料霧化液滴速度對比（空氣和氮氣）Nitrogensignificantlyfaster*At1barg*At1barg27涂料霧化液滴直徑對比（空氣和氮氣）NitrogendropletssmallerAirNitrogenD10=平均直徑D20=平均面積D30=平均體積D32=體積/面積.(數值越小=霧化越好).28歐洲汽車業(yè)供應商實驗結果293

家油漆商實驗結果Average