機器人如何通過防中斷自動化顛覆倉庫履約（中英雙語）

機器人技術(shù)如何通過防干擾tec年中，供應(yīng)鏈處于不斷動以往任何時候都多的挑戰(zhàn)。牛鞭效應(yīng)(由缺壓而導(dǎo)致溢出)在供應(yīng)鏈的其余部戰(zhàn)，倉庫運營領(lǐng)導(dǎo)者很難吸引可避免的中斷。但傳統(tǒng)的自方案價格昂貴，并且在安裝過程中可能需要大量停機時間。在正常情況下，并不長——有倉庫空間隊已經(jīng)達(dá)到最大，這些自動化解決方案都是一樣的。有些不需要數(shù)月或數(shù)年的安裝時間。的自動化可以快速部署并幫助您克4過去一年一直是持續(xù)的勞動力短缺。在尋找和留住倉庫工人變得越來越具有挑戰(zhàn)性和成本越來越高的時候，您如何設(shè)法保持增長并向客戶交付倉庫狀況：充滿挑戰(zhàn)的時代膨脹和生活成本上升，失業(yè)率仍然很低。再加上倉庫固有的高周轉(zhuǎn)率，比以往任何時候都團隊感到沮喪。從大流料成本上升和通貨膨脹，預(yù)測未后地跟上需求的下一個重大“例如，在CPG[包裝消費品]中，需YeswanthRamasamySritharan說三倍的貨物激增?！币雇埂だR薩米·斯里塔蘭百味來集團供應(yīng)鏈和運營經(jīng)理倉庫狀況：充滿挑戰(zhàn)的時代經(jīng)理也一直關(guān)注可持續(xù)性。在過立牽引力。您的目標(biāo)是多少量？您如何才能實現(xiàn)您的碳其是面對越來越多的消費者球可以告訴他們這些破壞何品上的支出，但可能到增加運營7在考慮自動化時，許多人會想到涉及高能耗復(fù)雜機械的傳統(tǒng)系統(tǒng)——當(dāng)資源已經(jīng)捉襟見肘時，這并不是一個有吸引力的前景?！皞鹘y(tǒng)的自動化會引發(fā)很多硬件問題，”Exotec的CROArthurBellamy指出。“我們投入更多的軟件來解決這些問題，因為從本質(zhì)上講，隨著時間的推移更容易調(diào)整和適應(yīng)。”8傳統(tǒng)自動化：只是答案的一部傳統(tǒng)自動化：動化系統(tǒng)設(shè)計精美，工程技但很難實施，一旦啟動并運行就。由于這種剛性，您必須仔細(xì)規(guī)劃并設(shè)置系統(tǒng)以處理未來幾年的預(yù)期容量?！叭绻呀?jīng)設(shè)置好倉庫，現(xiàn)在想添加自動化，則必須為其構(gòu)建基礎(chǔ)設(shè)施。雖然所有基礎(chǔ)設(shè)施建設(shè)都在進行，但您仍然必須保持運營正常運行。”例如，如果您預(yù)計年增長率為10%，“如果您已經(jīng)設(shè)置好倉庫，現(xiàn)在想添加自動化，則必須為其構(gòu)建基礎(chǔ)設(shè)施。雖然所有基礎(chǔ)設(shè)施建設(shè)都在進行，但您仍然必須保持運營正常運行?！币＿@是一項巨大的投資，在會充分發(fā)揮其功能。如果有誤？您可能正坐在一個的50%運行的昂貴系統(tǒng)上建筑項目的費用，以使其滿耶斯旺斯·拉馬薩米·斯里塔蘭百味來集團供應(yīng)鏈和運營經(jīng)理傳統(tǒng)自動化：只是答案的一部分Sritharan有系統(tǒng)中立基礎(chǔ)設(shè)施。雖然所有基礎(chǔ)進行，但您仍然必須保持運安裝后，傳統(tǒng)自動化會帶來更多挑戰(zhàn)。需要大量能量才能運行，從磅重的負(fù)載，您必須消耗2噸重的桅桿才能動化也有單點故障。如果系統(tǒng)的整個系統(tǒng)(或至少重要的一部分)進行維修。這種更具成本效益的解決方案：機器人技術(shù)機器人技術(shù)為試圖降低成本和減少中斷的倉庫經(jīng)理提供了一個更具吸引力的選擇。很多更靈活：您可以設(shè)計未來一到兩年的系統(tǒng)以滿足您當(dāng)前的需求，然后隨著您的成長輕松添加機器人。這將使您的投資保持在您所需要的范圍內(nèi)，而不是為了滿足您未來五年的預(yù)測而超出容量。具有成本效益的解決方案：機器人計一個傳統(tǒng)的自，你必須考慮那個旺季，但你在一年中黑色星期五前后的幾該全部容量。在今年余下的時個設(shè)計良好的機器人系統(tǒng)可以讓你你的基地、全年的容量進行設(shè)計，并且要在高峰期租用額外的機器人，然后再它們。這種靈活性和只為您所需要的系統(tǒng)比僵化的傳統(tǒng)自動化模型更快地收回成本。統(tǒng)的第二大優(yōu)勢是您不必關(guān)閉操作來進行維修。如果一個機器人工作，你在地板上的其他人可以復(fù)它的同時承擔(dān)它的工作量。這種可確保訂單從您的倉庫中流出，而具有成本效益的解決方案：機器人加或擴展次日或兩日送供了一個有吸引力的選因為它允許您以更小的占地面積運營(您可以為您擁有的空間建造)，所以您置在離客戶更近的城市地區(qū)。這些地區(qū)的平方英尺要貴得多，技術(shù)允許您通過構(gòu)建而不只存儲。使用人工揀選，您必個倉庫以適應(yīng)人類的能力，這意以達(dá)到倉庫工人的更好選擇“機器人”這個詞會讓工人心生恐懼，他們擔(dān)心機器會取代他們。但這不是倉庫自動化的目標(biāo)。它旨在減輕手動工作量，而不是取代它們。倉庫工人的更好選擇大量的行走、舉重和彎腰。工作的體力勞動是倉經(jīng)常居高不下的重要原因。但是通過機器人貨到人解決方案，操作員可以站在車站等待機器人將物品帶給他們。動化還可以提高倉庫工人的安全。通過人工揀選，員工必須在滿是叉車和傳送帶的環(huán)境中穿行。機器人系統(tǒng)可以被“圍起來”——映射成機器人和人類在不同的車道上移動，從不共享空間。這種間距可以保護人類工人免受粗心的叉車司機和其響。持白天的工作。使用機器人連夜完成所有采摘工作，這解放了員工，讓他們可以在其他更令人滿意的運營領(lǐng)使用自動化機器人解決方案克服波動性高生產(chǎn)率以相同數(shù)量的人員完成更多訂單。事實上，與手動，機器人技術(shù)可以將生產(chǎn)率提高五倍。這種變化意味著相同數(shù)使用自動化機器人解決方案克服波動性動化涉及添加更多硬件來解決備，您可以輕松調(diào)整統(tǒng)以滿足當(dāng)前需求-并在容量較低時縮小規(guī)模以節(jié)省成本。。它們還允許您在現(xiàn)有屋檐下容納更多庫存，從而節(jié)省大量的“它的[機器人技術(shù)]主要目的是取代，乏味的，重復(fù)的“它的[機器人技術(shù)]主要目的是取代平凡、繁瑣、無聊、重復(fù)的工作。”耶斯旺斯·拉馬薩米·斯里塔蘭百味來集團供應(yīng)鏈和運營經(jīng)理借助機器人技術(shù)提升您的倉庫履約能力如果您需要自動化來幫助您完成訂單，但您無法承受因冗長、復(fù)雜的安裝而關(guān)閉您的操作，機器人技術(shù)可以提供幫助。憑借每小時400-600行的產(chǎn)能和較短的響應(yīng)時間，合適的機器人系統(tǒng)可以顯著提高您的生產(chǎn)借助機器人技術(shù)提升您的倉庫履約能力涉及的到達(dá)現(xiàn)場后，只需將系統(tǒng)來適應(yīng)您獨特的倉以部署需要通過我們的系統(tǒng)運行任何不必要的電纜或電圖軟件的機器人可以在沒有太多人為干預(yù)以在半小時內(nèi)培訓(xùn)工人使用它。如果您的員工流失借助機器人技術(shù)提升您的倉庫履約能力““任何人都會以這種靈活性參與其中?！币雇埂だR薩米·斯里塔蘭百味來集團供應(yīng)鏈和運營經(jīng)理機器人技術(shù)是您的倉庫履約冠軍由于供應(yīng)鏈面臨著許多挑戰(zhàn)，尤其是倉庫團隊，因此找到更好更快地完成工作的方法至關(guān)重要。機器人技術(shù)是您的倉庫履約冠軍Exotec決方案可以幫助您節(jié)資金并提高員工滿意度，所有巧靈活的占地面積。更好準(zhǔn)備好了解更多了嗎？今天就聯(lián)系我們，c向未來的倉庫運營所2123AutomationcanhelpeasetheselengesandhelpbusinessesnavigateomationsolutionsareexpensiveandquiresignificantdowntimeduringtallationThatdowntimeisntgreatineswithwarehousespaceplyandteamsalreadytretchedtothemaxthesesolutionsareatoughsell.utomationsolutionsarereatedequalSomedontrequiremonths-oryears-longinstallationtimes.Therightautomationcandeployquicklyelpyouovercomedisruptionsteadofbecomingadisruptionofitsown.tyouneedtoknow4Warehousemanagersandteamsmustovercomemanyhurdlestokeepinventoryflowingrightnow.Perhapsthemosttopofmindforthepastyearhasbeentheongoinglaborshortage.Howdoyoumanagetokeepgrowinganddeliveringtoyourcustomersatatimewhenfindingandretainingwarehouseworkersisgrowingmorechallengingandexpensive?5eerisinginflationandcostofunemploymenthasremainedhthehighturnovernherentinwarehousesfindingepingworkershasbecomemorellengingthaneverngalsopresentsafrustratingfactorforwarehouseteams.Fromthepandemictorisingfuelcostsandinflationpredictingwhatwillhappenbeyondthenextsixmonthshasgottenretailersaredealingwithoverstockorunsoldstockwhichreducesavailableeaveswarehousesscramblingtokeepupwiththenextbigchangeindemand.“InCPG[consumerpackagedgoods],forexampletheresasuddenrushinmySritharansupplychainandoperationsGroupYoumayhavehadloadstomoveinthepast,andsuddenlyyouhavetwoorthreetimesasmanyloadstogetoutofthegate.”StateoftheWarehouse:ChallengingTimes““InCPG,forexample,there’sasuddenrushindemand.”YeswanthRamasamySritharanSupplychainandoperationsmanagerforBarillaGroupStateoftheWarehouse:ChallengingTimes6abilityalsoremainsonthemindsrowingconcerninEuropeoverthepastfewyearssustainabilityisbuildingtractionintheUSHowmuchCO2doyouaimfor?Howcanyoumeetyourcarbongoals,especiallywithmoreandmoreconsumersdemandingecofriendlypracticesfromtheusinessestheysupportystalballthatcantellthemwhenthesedisruptionsmightsettledownInflationwillkeepconsumersfromspendingonhigher-ticketandnonessentialitemsbutmaycreateanotherwhiplashwheninflationeases.waystoaddflexibilityandresiliencyintotheiroperations.7TraditionalAutomation:Whenthinkingaboutautomation,manypeoplethinkoftraditionalsystemsthatinvolvecomplexmachinerywithhighenergyconsumption—notanattractiveprospectwhenresourcesarealreadystretchedthin.“Traditionalautomationthrowsalotofhardwareatproblems,”pointsoutArthurBellamy,CROatExotec.“Wethrowmoresoftwareatthoseproblemsbecause,bynature,it’seasiertoadjustandadaptovertime.”8oseosetraditionalautomationsystemsarebeautifullydesigned,exceptionalfeatsofneeringbutveryhardtoimplementdevenhardertochangeonceupandisrigidityyoumustancarefullyandsetthesystemuptoleyourexpectedcapacityfortheseveralyearsManywarehousesovershootcapacitytoaccommodatethis.fyouveprojectedearoveryearsixyearsfromwyoullbelargerthanyouaredesignasystemabletodeliver70%morecapacitythanyoutuallyneedThatsahugeinvestmentinsomethingyouwon’tusetoitsfulllityforseveralyearsAndifyoureorecastYoucouldbesittingonanexpensivesystemthatonlyoperatesat50%ofitscapacityorworse,youcouldoutgrowitandfacetheexpenseofanotherbuildingprojecttobringituptoyourneeds.TraditionalAutomation:OnlyPartoftheAnswer““Ifyou’vealreadygotyourwarehousesetupandnowwanttoaddautomation,youhavetobuildtheinfrastructureforit.Andwhileallthatinfrastructurebuildingisgoingon,youstillhavetokeepyouroperationrunning.”YeswanthRamasamySritharanSupplychainandoperationsmanagerforBarillaGroupTraditionalAutomation:OnlyPartoftheAnswer9oanexistingsystempresentsitsownchallengesnotesSritharanIfyouvealreadygotyourwarehousesetanttoaddautomationyouhavetobuildtheinfrastructureforit.Andwhileallthatinfrastructurebuildingingonyoustillhavetokeepyouroperationrunning.”alledtraditionalautomationevenmorechallengesFirstresalotofenergytorunfromonveyorsandliftstomaststhatcanweighacoupleoftons.Ifyouwanttoustonepoundloadyoumustpendtheenergytoaccelerateanddecelerateatwo-tonmasttogetit.lautomationalsohassinglefailureIfonepieceofthesystemmustshutdownthewholesystemoratleastasignificantpart)todoausecanseverelycuttherdersyougetfulfilledthatday10Roboticspresentsamoreattractivechoiceforwarehousemanagerstryingtokeepbothcostsanddisruptionsdown.It’smuchmoreflexible:youcandesignthesystemforthenextonetotwoyearstomeetyourcurrentneedsandtheneasilyaddrobotsasyougrow.Thatkeepsyourinvestmenttojustwhatyouneed,ratherthanovershootingcapacitytomeetyourprojectionsforfiveyearsfromnow.Cost-EffectiveSolution:Roboticshisbenefitappearsevenmoreattractivewhenconsideringpeaksurgeslikefyoudesignatraditionalautomationsystem,youmustconsiderthatpeakseason,butyoumayonlyusethatfullcapacityforafewweeksoftheuseafractionofthesystemscapabilityfortherestoftheyear.ssystemallowsyoutodesignforyourbase,year-roundcapacityandjustrentextrarobotsuringpeakthenreturnthemThisflexibilityandonlywhatyou-needsystempaysforitselffarfasterthanarigidtraditionalautomationmodel.Thesecondbigadvantageofaroboticssystemisthatyoudon’thavetoshutdownyourwholeoperationtoperformrepairs.Ifarobotstopsworking,theothersyouhaveonthefloorcantakeitsworkloadwhileyoufixit.Thissupportkeepsordersflowingoutofyourwarehousewithoutmajordisruptions.11Cost-EffectiveSolution:Robotics12ngaddingorexpandingrtwodayshippingroboticsoffersanattractivechoiceBecauseitallowsyoutooperatewithasmallerfootprintyoucanbuildforthespaceyoucanfitmicrofulfillmentcentersintourbanareasclosertoyourcustomers.footageismuchmoreexpensiveassokeepingyourfootprintsmallmeanssignificantcostsavings.fyyourstoragebybuildingup,notjustout.Withmanualpicking,youmustdesignhwarehousetoaccommodatehumanhichmeansshortermorespreadoutshelvesRobotscanreachoutopackmoreinventoryintoasmallerspace.13ABetterOptionforWarehouseWorkersTheword“robotics”canstrikefearintotheheartsofworkers,whoworrymachineswillreplacethem.Butthat’snotthegoalwithwarehouseautomation.Itaimstoeasemanualworkloads,notreplacethem.ABetterOptionforWarehouseWorkers14ckinginvolvesalotofwalkingliftingandbendingThephysicalityofthejobisabigpartofthereasonturnoveroftenremainssohighinwarehouses.Butwitharoboticgoods-topersonsolutiontheoperatorcanstandatastationandwaitforrobotstobringitemstothem.ationcanalsoimprovethesafetyofwarehouseworkersWithmanualpicking,employeesmustnavigateanrkliftsandconveyorsAroboticsystemcanbe“fenced”—mappedsorobotsandhumansmoveinseparatelanesandneversharespaceThisspacingprotectshumanworkersfrominattentiveforkliftdriversandotherpotentialhazards.utomationcanalsoimproveemployeesoverallqualityoflifebytakingovernightshiftssoworkerscansticktodaytimework.Usingrobotstodoallthepickingovernightsoworkersmustageduringthedaycangoalongwaytowardimprovingjobsatisfaction.eestotraininothermorefulfillingareasoftheoperationTheautomationitselfcanprovidenewmaintenanceortechsupportpositions,empoweringworkerswithnewskills.15OvercomeVolatilitywithanAutomatedRoboticsSolutionAutomationsolvesmanyofthechallengeswarehouseteamsface.Inalaborshortageenvironment,itallowsyoutofulfillmoreorderswiththesamenumberofpeoplebyincreasingproductivity.Infact,roboticscanincreaseproductivityfivefoldovermanualprocesses.Thatchangemeansthesamenumberofpeoplecanfillfivetimesasmanyorders.16ssystemadaptsovertimeonalautomationinvolvesaddingmorehardwaretosolveproblems;roboticsfocusesmoreonsoftware.Insteadofoverhaulingexpensiveequipment,youcaneasilyadjustyourroboticssystemtomeetcurrentneedsanddownscaleittosavecostswhencapacityislower.drobotsthatuseenergytlyreduceyouroperationscarbonfootprintTheyalsoallowyoutofitmoreinventoryunderyourexistingroof,savingyousubstantialrealestateandexpansioncosts.AndasSritharanpointsout,robotsdon’thavetobecomplextodothejob.“Its[robotics]mainpurposeistoreplacemundane,cumbersome,boring,repeatedjobs,”hesays.OvercomeVolatilitywithanAutomatedRoboticsSolution““Its[robotics]mainpurposeistoreplacemundane,cumbersome,boring,repeatedjobs.”YeswanthRamasamySritharanSupplychainandoperationsmanagerforBarillaGroup17aBoostwithRoboticsIfyouneedautomationtohelpyougetyourordersfulfilled,butyoucan’taffordtoshutdownyouroperationforalengthy,complicatedinstallation,roboticscanhelp.Withacapacityof400-600linesperhourandashortresponsetime,therightroboticssystemseriouslyboostsyourproductivity.G