1000TUE除銹涂裝原則工藝

除銹裝則工藝 第2頁 共25頁List目錄Paintingprocedure3涂裝流程圖General… 4總則Primarysurfacetreatment… 5鋼材預(yù)處理Totreatsteelstructurepriortoderustingand5除銹涂裝前的鋼構(gòu)件處理Secondarysurfacetreatmentsteelsubstratepriortoapplicationofprimer 6底漆涂裝之前的鋼材表面二次處理Applicationofcoating 8涂裝施工Outfittingandgalvanizedpipescoatingrequirements 11舾裝件及鍍鋅管的涂裝要求Qualityrequirementsofderustingandcoating 12除銹涂裝質(zhì)量要求Inspectionandmeasurementoffilmthickness… 15膜厚的檢驗(yàn)與測(cè)量Paintlist… 16涂料列表Paintingspecification… 17涂裝明細(xì)表江蘇方船有公司 除銹裝則工藝Paintingprocedurechart涂裝流程圖

第3頁共25頁Rawmaterial 原材料Primarysurfacepreparation 表面預(yù)處理Inorganiczincsilicateshop-primerwhichisTH-2approx20micronsCuiZhutype TH-220μmSteel-cutting,prefabricationandassembling鋼材切割、預(yù)制、組裝Blockassembly,pre-outfitting分段組裝、預(yù)舾裝Blocksecondarysurfacepreparation分段二次表面處理Inspection,appilicationofspecifiedcoatings檢驗(yàn)，涂裝指定涂料paintinginspection,touchup油漆檢驗(yàn)、修補(bǔ)Erectiononberth,outfittingonslipway船臺(tái)合攏，船臺(tái)舾裝Surfacepreparationtoerectionjoint,tightseamarea,outfitsanddamagearea合攏焊縫、密性焊縫、舾裝件及損傷處等區(qū)域表面處理Inspection,applythesamepaintschemeassurroundingorspecifiedcoating檢驗(yàn)，涂與周圍相同的涂料或指定的涂料Paintinginspection,touchup 油漆檢驗(yàn)、修Launching,outfittingatpier下水、碼頭舾裝Surfacepreparationtooutfits,damageareaandremainingarea舾裝件、損傷區(qū)域及剩余區(qū)域表面處理Inspection,applythespecifiedcoating檢驗(yàn)，涂裝指定涂料Paintinginspection,touch-upandclosetanks油漆檢驗(yàn)、修補(bǔ)及封艙Indrydock,cleaningandtreatmentthewholeshellandapplythesubsequentpaints進(jìn)塢，清理船殼外表，涂裝完剩余涂料Cleaningandtreatmentbeforedelivery交船前清潔或處理General總則

除銹裝則工藝 第4頁共25頁、ThewholevesselprotectivebybeingcoatedwiththeproductofSIGMA,allsteeltobuildthisvesselshouldbecoatedwithinorganiczincshopprimer(Shopprimerarebuilder’sstandard,LiYangTH-2typeandCuiZhufromJingjiang)priortobeingused.本船采用底漆為無機(jī)鋅車間底漆（TH-2型和靖江翠竹牌；Theapplicationworktobeperformedinaccordancewiththebuilder’spracticeandthepaintmanufacturer’srecommendation.防腐涂裝工作的實(shí)施，按照建造方的慣例及涂料制造商的建議執(zhí)行；、Theoffinalpaintaretobeinaccordancewithowner’sstandard.Thecolourofeachcoatexceptfinalpaintaretobedecidedbythebuilderinconsiderationofmanufacturer’scolorcard.完工漆的顏色按照船東的標(biāo)準(zhǔn)，除此之外各層油漆的顏色在考慮油漆制造商標(biāo)準(zhǔn)色卡的基礎(chǔ)上由建造方?jīng)Q定；、Thesurfacequalityofsteelpre-treatedshouldaccordingtostandardofISO8501-1：1998.本船除銹涂裝前的鋼材表面處理質(zhì)量等級(jí)執(zhí)行ISO8501-1：1998國際標(biāo)準(zhǔn)；、Steelsurfacepre-treatmentbeforeapplication,primer,andfinishcoatafterapplicationallbeinspectedandapprovedbyon-siteshipownerandtechnicalrepresentativesofSIGMA.本船涂裝前的鋼材表面處理、涂裝后的完工底漆和所有完工面漆均需得到船東代表和式瑪公司現(xiàn)場(chǎng)技術(shù)代表的驗(yàn)收認(rèn)可；、ThevesselshouldbecoatedaccordingtothestandardandtherequirementsofSIGMA,applicationshouldbepreformedundertheguidanceofon-sitetechnicalrepresentative.進(jìn)行；Thewaterballasttankandvoidthatareunderlightwaterlineofthevesselshouldbefinishedbeforelaunching.前施工完畢；、Thepositionorareawhicharenotspecifiedinthe“paintscheme”ofthisspecificationshallbeappliedsameasthesurroundings.江蘇方船有公司 除銹裝則工藝 第5頁共25本工藝說明書的油漆配套表中未列入的部位或區(qū)域應(yīng)根據(jù)周圍環(huán)境的除銹和油漆要求相一致。Primarysurfacetreatment鋼材預(yù)處理、Allsteelandshapesteelwhosethicknessisonlessthan6㎜mustbepre-treatedandthesurfacequalityofsteelpre-treatedmustaccordwithSa2.5beforebeingused,theroughnessofsteelpre-treatedmayrangefrom40μmto70μm.船體結(jié)構(gòu)≥6mm的鋼材、型材，使用前必須采用噴丸處理至Sa2.540–70μ、Thesteelpre-treatedshouldbecoatedwithinorganiczincshopprimeruptomassoonaspossible,butthehighestDFTmustbeunderm.20μm、Afterbeingcoatingwithshopprimerthehighstrengthsteelmustbemarkedwithdifferentcolorsoastobedistinguishedfromthecommonsteel.對(duì)于高強(qiáng)度鋼應(yīng)采用不同顏色的車間底漆，以便區(qū)分于普通鋼材，避免使用過程中的混淆；、Alloutfittingstructuresincapableofbeingpre–treatedshouldbesandblastedandthenwithshopprimerbeforebeinginstalledtothevessel.無法進(jìn)行噴丸預(yù)處理的構(gòu)件，上船安裝之前需經(jīng)噴砂處理并涂裝車間底漆；、Thechemicalderustmethodsuchaspickleisapplicableforthesteelwhichisunsuitablesandblasting.對(duì)不宜沖砂處理的鋼材用化學(xué)除銹方式進(jìn)行處理；、Allfreeedgesofblock’soutfittingstructuresshouldbeabradedtoSt3withpowertoolsandthenbecoatedwithprimerbeforebeinginstalledtothevessel.船體分段的結(jié)構(gòu)零部件所有自由邊在安裝之前需以動(dòng)力工具打磨處理至St3級(jí)并涂裝底漆。Totreatsteelstructurepriortoderustingandcoating除銹涂裝前的鋼構(gòu)件處理、Allsharpedgesofsteelduetogascuttingorothercuttingmethodsshouldbeedgedandabraded,Roflooseedgepolishedmayrange2㎜inengineroom,workroom,warehouse,inthehold,voidspacesandsoon.,andthatmayrangefrom2㎜to3㎜inwatertanksexposedareas.江蘇方船有公司 除銹裝則工藝 第6頁共25頁所有因氣割或其它切割方式造成的鋼材自由邊的尖銳邊緣都必須磨光倒角。機(jī)艙、作艙室、倉庫、貨艙、空艙部位磨光倒角等部位磨光倒角R=2mm；,飲水艙、水艙和露天區(qū)域磨光倒角R=2-3mm；、Spattersandundercutsduetoweldingshouldberemoved,thedefectssuchaspinholesandundercutsshouldberepairedbymeansofweldingandthenbeabradedifdeeperthan1 ㎜sharpprominencemustbeabradeddown.所有因焊接造成的飛濺應(yīng)去除，焊縫咬邊、氣孔等深度≥1mm的缺陷都應(yīng)補(bǔ)焊和磨光，焊瘤和尖銳的突出物均須磨平；、Afterdisassemblingdefectsduetoscaffoldsandtrunnionsshouldberepairedbyweldingorabrading.拆除腳手架、吊攀后所有鋼材的表面缺陷均須補(bǔ)焊和磨平。Secondarysurfacetreatmentsteelsubstratepriortoapplicationofprimer底漆涂裝之前的鋼材表面二次處理、Beforeblocksandblasting,portofallpipesthatareinstalledshouldbewrappedwithprotectivematerialtoavoidincursionbydust.Thegalvanizedpipesinvariouswatertanksshouldbeprotectedtoavoiddamagingthegalvanizedfilmduringderusting.分段除銹之前,灰塵的侵入；各種水艙內(nèi)部的鍍鋅管必須加以保護(hù)以免除銹時(shí)破壞鋅層；、Ductsupports,supportfoundationsandsomesmallframeworksmustbesandblastedorabradedandthenbecoatedwithprimerandfinishcoatbeforebeinginstalled.管系支承和支承座以及一些小的結(jié)構(gòu)件，安裝之前均須進(jìn)行噴砂或打磨（除銹）處理和底面漆的完全涂裝；、Secondarysurfacetreatmentincludingderustingandcleaningmustbecarriedoutbeforesteelsurfacebeingcoatedwiththefirstprimerofthecoatschedulesystem.在涂裝涂料系統(tǒng)的第一道底漆之前，所有的鋼材表面均須進(jìn)行涂裝前的二次表面處理，二次表面處理工作包括除銹和清潔工作；、Whensandblastingorgrindingisapplied,onlysweepblastingorroughingandcleantointactshopprimerareaofsteelsurface.當(dāng)沖砂（或打磨）時(shí)，對(duì)車間底漆未受損的鋼材表面只進(jìn)行掃砂（拉毛、清潔處理；、Suchlocationasfreshwatertank,hatchcoveroutsidewithpureepoxyorzincinorganicsilicateapplicationshouldbefullysandblastedtogradeSa2.5ofentirearea.Sa2.5級(jí)；江蘇方船有公司 除銹裝則工藝 第7頁共25頁、Afterblockassembly,secondarytreatmentpriortotouchingupmustbecarriedoutmothodofpowertools.分段合攏后，所有修補(bǔ)涂裝前的鋼材表面二次處理均需以動(dòng)力工具打磨的方法進(jìn)行；、Areaswhichareeasytobeabrasedsuchasdeck, floorshouldnotbederustedandduringpaintingatthestageofsubsection,theapplicationsafter分段涂裝時(shí)所有的甲板、地板等合攏后油漆磨損量較大的部位原則上不予以除銹涂裝，待合攏后整體除銹涂裝；、Secondarysurfacepreparationforrust,weldpart,burntanddamagedpartsofshopprimershallbecarriedoutasbelowtable,對(duì)銹蝕、焊接、灼燒及車間底漆損傷區(qū)域的二次表面處理應(yīng)按下表執(zhí)行：Gradeofsurfacepreparation表面處理等級(jí)LocationShell,topside外板、干舷Shell,topside外板、干舷Ballasttanks壓載艙voidandcofferdams空艙、隔離艙分段階段Sa2.5Sa2.5Sa2船臺(tái)合攏后階段Sa2.5St3St3Deckhouse,exterior/interior甲板室內(nèi)、外表St3St3Holds貨艙Sa2St3Machineryspaceandstoreetc.機(jī)械處所、儲(chǔ)存室Sludgeanddirtywtr.tk.油渣艙、污水艙St2Sa2St2St3Hatchcoveroutside艙口蓋上表Sa2.5Sa2.5Hatchcoverdownside艙口蓋下表Sa2St3Potablewatertanks飲用水艙Sa2.5St3F.O.tankandD.O.tank燃油艙、柴油艙—St2Lubricationoiltank滑油艙—St3Exposeddeck露天甲板—Sa2.5

Atblockphase

AfterassemblyontheslipwayOtherlocation其它區(qū)域 Detailsseethepaintspecification詳見油漆配套表江蘇東方造船有限公司Applicationofcoating涂裝施工

除銹裝則工藝 第8頁共25頁、Anyofcoatsmustbeappliedaccordingtorequirementsofsurfacetreatment,substratetemperature,temperatureofcoat,relativelyhumidityofsurroundingandcoatintervalspecifiedintheproductdataofSIGMA.任何油漆的涂裝施工，均需按照式瑪油漆產(chǎn)品說明書有關(guān)表面處理、底材溫度、油漆溫度、環(huán)境相對(duì)濕度和涂裝時(shí)間間隔限定的規(guī)定；、Duringapplicationrelativelyhumidityofairmustbeunder85%,andtemperatureofsubstratemustbeabovethedewpointofair.856-3、Allapplicationareasshouldbefreefromrust,salt,oil,water,andotherpollutantsbeforeapplying.、On principle to apply coats by airless spraying,but smaller substructure such mast,pipes,anglesteel,waterholetobecoatedbymeansofbrushingorrolling.油漆的施工原則上均采用高壓無氣噴涂，桅桿、管子、角鋼、包角、流水孔等面積較小的部件可以刷涂，甲板的面漆允許刷涂或輥涂；、Ifitisadoptedtoairlessspray,beforeapplicationtheseareasshouldbestripecoatedsuchashand-welding,freeadges,lightingholes,areaswithin20㎜farfromedge,backpanelshapedsubstrates,backsphericalsurfaceofflat-bulbsteel,backofpipes,cornersanddifficultofaccess.高壓無氣噴涂，在每一道油漆之前，所有的手工焊縫、鋼材的自由邊、流水孔、減輕孔以及邊緣20mm范圍內(nèi)和型材面板的背面、球扁鋼的球頭、管子背面以及噴涂難以到達(dá)的部位和噴涂回風(fēng)角等部位均需以刷涂的方法進(jìn)行噴涂前的預(yù)涂裝；、Beforecoatingofblock,usingmaskingtapeorplasticfilmtoprotectthewaterightweldline,blockjointwiththewidthabout250mmandotherwhichnopaintarea.Andtakedownalltheprotectionmaterialafterfinishcoating.分段在涂裝作業(yè)前，用膠帶或塑料薄膜對(duì)密性焊縫、分段合攏縫處（250mm寬及其它不需涂裝的部位進(jìn)行保護(hù)，在完工漆結(jié)束后取下保護(hù)材料；、Inordertoassurethequalityoffilm,itshouldbepreventedtheapplicationareasfrompollutedbythesurroundingaspossibleduringcoating.保證漆膜質(zhì)量，所有部位油漆施工時(shí)應(yīng)盡量避免周圍環(huán)境污染源的影響；、Theblockshouldbetransferredafterthecoatinghadbeendriedcompletely.Whenthe江蘇方船有公司 除銹裝則工藝 第9頁共25頁frusta-woodbearranged,onfrusta-woodshouldbecoveredalayerofanti-solventpolyesterorPVCsheettoavoidharmingthefilmofpaint.片裝分段涂裝結(jié)束后，應(yīng)在涂層充分干燥之后才能啟運(yùn)。在布墩時(shí)候，墩木處必須墊上一層耐溶劑性能好的聚乙烯或聚酯薄膜，以免墩木擦傷涂層；、Afterthepressuretestfinishedontheerectionjointsseamandtheweldingseam,touchingupshouldbeapplyonthelocation.分段間大接縫及分段階段未作涂裝的密性焊縫，應(yīng)在密試實(shí)驗(yàn)結(jié)束后進(jìn)行修補(bǔ)涂裝；、Whentouchedup,thetypeofcoat,gradation,thicknessshouldbesameassurroundingcoatinginorder.修補(bǔ)涂裝時(shí)，修補(bǔ)區(qū)域的涂料品種、層數(shù)、每層的膜厚要與周圍涂層一致，并按順序涂裝；、Thedockblocksonthebottomofvesselshouldbecoatedinadvanceandcoatedwiththewholeschemecoating.pre-coatingshouldbeappliedaccordingtotheslipwayblockarrangementdrawingandthedockblockarrangementdrawing.船底的塢墩處應(yīng)預(yù)先做好全部配套的油漆，預(yù)先的涂裝工作應(yīng)根據(jù)船臺(tái)墩位圖以及船塢墩位布置圖進(jìn)行施工；、Thelayeraroundtouchingupareashouldbegrindedwithslopeandbesmoothattheoverlaplocationtoavoiduneven.修補(bǔ)區(qū)域的周圍涂層，要事先打磨成坡度，迭加處要注意平滑，避免高低不平；、Thetanksunderneaththelightwaterlineshouldbefinishedcoatingontheslipwayaspossiblytoavoidcondensationcausedbytemperaturedifferenceinsidetanktocoatingafterlaunching.起的艙內(nèi)結(jié)露影響涂裝；、Thefrustabetweenslipwayandbottomofvesselshouldberemoved,toguaranteethatfinished.船臺(tái)與船底墩木或支柱接觸的部位要進(jìn)行移墩，以保證這些部位涂層的完整；、Thetouchingupshouldbefinishedbeforemomentumtest,toavoidoilandwaterfeedingbottomoftanktoincreasecleaningwork.底而增加清潔等工作的困難；Whenexposeddeckarecoatedapassageshouldsetaside,ifcoatingsarenot江蘇方船有公司 除銹裝則工藝 第10頁共25頁dry&cured,personshouldbeprohibitedtopassonthemtoensurethemnottobedamaged.露天甲板、通道、地板的涂裝，施工時(shí)應(yīng)不影響通行，未干固的油漆表面嚴(yán)禁人員通過，以保證涂層不被破壞；Thefinishcoatshouldbeappliedafterwelding,flametreatingandoutfittingareallfinishedontheapplicationarea.最后的完工漆，應(yīng)確認(rèn)涂裝區(qū)域的焊接、火工、舾裝等會(huì)導(dǎo)致涂層損壞的工序全面完工后，然后再可實(shí)施完工漆的涂裝；、Whileapplyingotherproceduresshouldavoidbeingperformedatthesametimeespeciallynakedflamemustbeprohibitedwithintheapplicationareaand涂裝作業(yè)避免與其它工序混合作業(yè)，特別是要注意決不允許在涂裝區(qū)域和附近進(jìn)行明火作業(yè)；、Exceptdockblocklocation,thelastantifoulingcoatunderwaterlineandthefinishcoatthetopsideshouldbefinishedatdock.除塢墩區(qū)域外，水線以下最后一度防污漆以及干舷面漆應(yīng)在塢內(nèi)做完；Thevesselwillbedockedbeforedelivery.Afterdocking,waterandballastwatershouldemptiedtoavoidshellplatingcondensationaffectingpainting交船前該船將進(jìn)塢，在船塢內(nèi)，壓載艙、水艙內(nèi)的水應(yīng)放盡，以避免外表產(chǎn)生結(jié)露影響涂裝質(zhì)量；、Hullexteriorshouldbecleanwithhigh-pressurefreshwaterforremovesurfacecontaminationandweedfouling.pressureoffreshwatershouldbeatleast200barorabove.Ifanyoilorgreaseisadhered,solventwashingwillbeneeded.船殼的外表面應(yīng)用高壓淡水沖洗，以除去污物和粘在外板上的雜物；淡水壓力至少為200巴以上，若有油膩沾污，則應(yīng)用溶劑擦凈；ReblastingtoSa2.5shouldbedoneonhull’sdamaestfaeacanbegrindedtoSt3iftheshipowneraccept.Touchupshouldbedoneimmediatelyasperthepaintspecificationandpayattentiontorecoatingintervalbetweeneachcoatapplied.對(duì)于外板損傷的區(qū)域，要重新除銹至Sa2.5級(jí)，經(jīng)船東代表同意少量的面積可以打磨至St3級(jí)，然后按油漆配套表進(jìn)行涂層修補(bǔ)，并注意每度涂層的重涂間隔期；、Waterline,watergauge,ship'sname,portofregistryandallothermarksonshellshouldbebrushcarefullyatdockandfullydriedpriortolaunching.水線、水尺、船名、港籍名以及船殼外的各種標(biāo)記，應(yīng)仔細(xì)刷涂，在出塢放水前應(yīng)完全干燥；、Paintingshallnotbeappliedincaseoffollowingitemsunlessspecifiedinthepaintingscheme.

除銹裝則工藝 第頁共25頁除油漆配套表特別指明，下列項(xiàng)目上不涂裝：Woodworksinstoresandlockers,polishedfittings,gaskets.packing,non-ferruusmaterials(suchascopper,brass,bronze,aluminum-alloy)andanyothersurfaceoffittingsandequipmentwherepaintswouldobstructtheirproperfunctions.儲(chǔ)藏室、儲(chǔ)藏柜內(nèi)木質(zhì)件，表面磨光件，墊片，包裝件，有色金屬件（如：銅、黃銅、青銅、鋁合金）及涂料能防礙其性能的物件及設(shè)備表面；Permanentlyenclosedwaterand/orairtightspace.永久水密或氣密區(qū)域；Thesurfaceofexhaustpipeunderinsulationinengineroom機(jī)艙內(nèi)絕緣下排氣管外表；Galvanizedfittings,galvanizedsheets,innersurfacesofdoubleplatesandsteelsurfaceunderdeckcovering.鍍鋅件，鍍鋅板，復(fù)板內(nèi)表及甲板敷料下表面；Outfittingandgalvanizedpipescoatingrequirements舾裝件及鍍鋅管的涂裝要求、Surfacepreparationshouldbedonetovariousoutfittingexceptstainlesssteel,nonferrousmetal,galvanizeitemsetc.beforeinstallationonvesselandcoatedwithinorganiczincprimer.Smallfittingscanberemovedrustbypicklingandthengavalnizedordirectlycoatedwithanticorrosionpaint.Allsteeloutfittingitemsshouldnotbeinstlledwithoutsurfacepreparationandprimer.各種舾裝件，除規(guī)定不必油漆的外（如不銹鋼制品、有色金屬制品、鍍鋅件、Whenthesurfacepreparationtooutfitting,thesteelsurfacetobegenerallypower-cleanedwithwirebrushordisc-sandertoremovetheweatherrustandloosemill-scale.Tightmill-scalewhichcannotberemovedbydisc-sanderand/orwire-brushingmaybekeptdown.當(dāng)舾裝件表面處理時(shí)，其鋼表面一般使用鋼絲刷或砂輪片打磨以除去露天的銹和松散的扎屑，對(duì)于牢固的不可用砂輪或鋼絲刷除去的扎屑可以保留；、Thecoatingappliedaftertheoutfittingitemsinstalledonvesselshouldbesameassurroundingexceptespecialstated.舾裝件上船安裝后所用涂料除有特別的規(guī)定外，原則上應(yīng)和其所在部位的油漆相同；江蘇方船有公司 除銹裝則工藝 第12頁共25頁、Outfitting,manchineryandequipmentswhicharecompeletycoatedbymanufacturer,shallnotbere-coatedbyyardunlessespecialspecified.however,damagedareaonlyshallbetouchedupwithonecoatoffinalpaintofsimilarkind.ifthesurfaceistoodirtyorthepaintbecomestooold,onefinalcoattobeappliedbytheshipyard.舾裝件、外訂設(shè)備和機(jī)械的涂裝由制造廠完成，除特別規(guī)定的外，船廠將不再重新油漆，僅損壞部位用相類似的一度面漆進(jìn)行修補(bǔ)；如果表面太臟或油漆變舊船廠將施工最終的完工漆；、Thewatertightdoor,smallhatchcover,manholecoverorderedfromabroadshouldbeoutsurfacepreparationaccordingtothisworkmanshipandapplycoatinginaccordanceSpecification”.要求；、Asforthepositionsuchasnameplate,bolt,glass,machineryworksideetc.Whichshouldnotbecoated,greaseormaskingtapeetc.shouldbeusedforprotectiontoavoidadheringpaint.對(duì)于舾裝件中的銘牌、螺栓、玻璃、機(jī)械工作面等不可涂裝的部位，應(yīng)用黃油、膠布等妥善保護(hù)，以避免粘上油漆；、WeldingseamsinfaucetofgalvanizedpipestobegrindedtoSt3withpowertoolsandberepairedwithtwostripesofzinc-richepoxypaints.鍍鋅管的套管接頭焊縫，以動(dòng)力工具打磨至St3，并涂二道環(huán)氧富鋅漆進(jìn)行修補(bǔ)；、Pipesgalvanizedtobecoatedwithalkydpaintsmustbecleanedandthencoatedwithphosphatedprimerinadvance.Pipesgalvanizedtobecoatedwithepoxypaintsdonotneedtobecoatedwithphosphatedprimer.使用醇酸類油漆的鍍鋅管，涂裝之前必須清潔然后涂上一層磷化底漆，使用環(huán)氧類油漆的鍍鋅管則不必涂磷化底漆；Onprincipleallpipesgalvanizedshouldbecoatedthesameassurrounding,butDFTofpaintdonotneedtobeinspectedandapproved.原則上所有鍍鋅管的涂裝與所在部位相同，但干膜厚度不列入檢測(cè)的范圍之內(nèi)。Qualityrequirementsofderustingandcoating除銹涂裝質(zhì)量要求、Qualityrequirementsofpre-treatingsteel鋼材預(yù)處理質(zhì)量要求、Allsteelandshapesteelwhosethicknessisonlessthan6㎜mustbepre-treatedandthesurfacequalityofsteelpre-treatedmustaccordwithSa2.5,theroughnessofpre-treatedmayrangefrom40μmtom.6Sa2.540–70m江蘇方船有公司 除銹裝則工藝 第13頁共25頁、Priortoapplicationofshopprimer,steelsurfaceshouldbefreefromwater,oil,dust,crumbandotherfilth.、Whenviewing,thecoatingisuniformafterapplicationofshopprimer,andtherearenotmisses,residualcoatingandobviouspins.車間底漆涂裝后，目視觀察涂層均勻，無漏涂、無明顯針孔、無殘留漆層。、Qualitygraderequirementsofthesurfacetreatment(accordingtostandardofISO8098)表面處理質(zhì)量等級(jí)要求8-2-1、Sa2Thoroughblast-cleaningWhenviewedwithoutmagnification,thesurfaceshallbefreefromvisibleoil,greaseanddirt,andfrommostofthemillscale,rust,paintcoatingandforeignmatter.Anyremainingtracesofcontaminationshallshowonlyasslightstainsinthefromofspotsorstripes.Buttheareaoftheseremainingtracesshallbelessthan33%ofthetotal.Sa2徹底的噴射清理處理后的鋼材表面，在不放大的情況下目視檢測(cè)，無可見的油脂、污垢、灰塵、氧化皮、銹蝕和油漆涂層。通常允許鋼材表面殘留分散的舊銹跡、氧化皮或舊的漆層留下的陰影、條紋和色斑，但要少于表面積的33%。、Sa2.5thoroughblast-cleaningWhenviewedwithoutmagnification,thesurfaceshallbefreefromvisibleoil,greaseanddirt,andfrommostofthemillscale,rust,paintcoatingandforeignmatter.Anyremainingtracesofcontaminationshallshowonlyasslightstainsinthefromofspotsorstripes.Buttheareaoftheseremainingtracesshallbelessthan5%ofthetotal.Sa2.5非常徹底的噴射清理處理后的鋼材表面，在不放大的情況下目視檢測(cè)，無可見的油脂、污垢、灰塵、氧化皮、銹蝕和油漆涂層。通常允許鋼材表面殘留分散的舊銹跡、氧化皮或舊的漆層留下的陰影、條紋和色斑，但要少于表面積的5%。、SweepblastingRapidsweepblastingwillcleantheblocksurfaceofcontaminationorlooseshopprimerduetoweathering.掃射噴砂船體分段鋼表面完整的車間底漆因經(jīng)風(fēng)蝕表面輕度腐蝕的，以磨料快速掃射方法噴砂清除車間底漆表面的污漬和松動(dòng)的漆層。、St2Thoroughhandandpowertoolcleaning江蘇方船有公司 除銹裝則工藝 第14頁共25頁Whenviewedwithoutmagnification,thesurfaceshallbefreefromvisibleoil,greaseanddirt,andfrompoorlyadheringmillzcale,rust,paintcoatingsandforeignmatter.St2徹底的手動(dòng)和動(dòng)力工具清理鐵銹、油漆涂層和異物。、St3thoroughhandandpowertoolcleaningWhenviewedwithoutmagnification,thesurfaceshallbefreefromvisibleoil,greaseanddirt,andfrompoorlyadheringmillzcale,rust,paintcoatingsandforeignmatter.Andthesurfaceshallbetreatedmuchmorethoroughlytogiveametallicsheenarisingfromthemetallicsubstrate.St3非常徹底的手動(dòng)和動(dòng)力工具清理鐵銹、油漆涂層和異物,鋼材表面應(yīng)具有金屬底材的光澤。、Qualityrequirementsofapplyingpaints涂裝質(zhì)量要求、Exposedmaindeck，shell，deckhouseexteriorandlargeoutfittingswhichareafterapplicationthecoatingcanbedryonschedule,whenviewing,thereshouldbenoflawssuchasmisses,wrinkling,cracking,obviouspinsandobviousbrushmarksonthesurfacecoating.Thefinishpaintiseven,smoothandbasicallynocolorshift.無皺皮、無裂紋、無流掛、無明顯針孔和無明顯預(yù)涂刷痕等缺陷。完工漆膜基本平整光滑、色澤基本一致；、Waterballasttankandvoidwhichareafterapplicationthepaintscanbedryonschedule,whenviewing,thereshouldbenomisses,wrinking,cracking,andobviouspinsonthesurfaceofcoating.Butonthesurfaceofcoatings,theremaybealittlesagging,colorshift,brushmarksthatdonotweakencoatiiaiiec壓載艙、空艙涂裝后的涂層干固良好，肉眼觀察無漏涂、無皺皮、無裂紋、無明顯針孔，允許有不影響防護(hù)性能的少量流掛、色差和修補(bǔ)痕跡存在；、Engineroom,pumproomandalleywaywhichareafterapplicationthepaintscanbedryonschedule,whenviewing,thereshouldbenomisses,wrinking,cracking,andobviouspinsthesurfaceofcoating.Butonthesurfaceofcoatings,theremaybealittlesagging.Thefinishcoatingiscompleteandthereisnoobviouscolorshiftandflawsthatcanweakentheprotectiveabilityonthesurfaceofit.江蘇方船有公司 除銹裝則工藝 第15頁共25頁機(jī)艙、泵艙、通道涂裝后的涂層干固良好，肉眼觀察無漏涂、無皺皮、無裂紋、無顯的針孔，允許有少量的輕度流掛。完工漆漆膜完整，色澤無明顯的差異，無影響防護(hù)性能的疵??；Inspectionandmeasurementoffilmthickness膜厚的檢驗(yàn)與測(cè)量、Allstatedfilmthicknessaredryfilmthickness.MeasurementofdryfilmthicknessmaydonewithmagneticfilmgaugesuchasELCOMETECorMICROtype.所有規(guī)定的膜厚均為干膜厚度，應(yīng)有磁性干膜測(cè)厚儀測(cè)量膜厚，如ELCOMETEC或MICRO型；、Nomeasurementshallbemadeforabout100mmbreadthfromfreeedgesofpaintedsteelmembers,beadofwelding，cornersofstructuremembersandthesurfacesoffittingsthemeasurementsareimpracticableandplaceinaccessible.距自由邊100mm內(nèi)，焊縫表面、構(gòu)件的拐角以及一些裝配件表面等檢測(cè)困難處應(yīng)不必檢測(cè)；、Duringthemeasuringanddetectionofcoatfilm,moreattentionshouldbemadetothewelldistributionandrepresentative.Foroutsideofshellplatingandexposedparts,measuringpointshallbeoneper20m2,thesurfacesintankonepointper15m2,andforthesurfacespecifiedaboveonepointper檢測(cè)漆膜時(shí)，檢測(cè)點(diǎn)的選擇要注意分布的均勻性和代表性。對(duì)外板及暴露區(qū)域，應(yīng)每20m2隨機(jī)檢測(cè)一點(diǎn)，艙內(nèi)表每15m2選一點(diǎn)，其它區(qū)域每20m2選一點(diǎn)；、Forshell,cargoholds,potablewatertankandballasttank,85%ofthepointmeasuredaretocorrespondtothespecifiedfilmthicknessormore.Remainingpointsmeasuredaretobe15%lessofthatstatedfilmthickness.對(duì)船殼外板、貨艙、飲用水艙和壓載艙，85%測(cè)量點(diǎn)的干膜厚度與規(guī)定的點(diǎn)相一致或稍厚，其余測(cè)量點(diǎn)允許小于規(guī)定膜厚的15%以內(nèi)；、Allotherareas,80%ofthepointsmeasuredaretocorrespondtothespecifiedfilmthicknessormore.Remainingpointsmeasuredareallowedtobe20%lessofthatfilmthickness.其它區(qū)域，80%的測(cè)量點(diǎn)應(yīng)與規(guī)定膜厚相一致，其余的測(cè)量點(diǎn)可以允許小于規(guī)定膜厚的20%以內(nèi)；、Paintingsuppliershavetoattendduringpaintapplicationattheyardfortechnicalserviceguarantee.油漆施工時(shí)，油漆供應(yīng)商應(yīng)提供現(xiàn)場(chǎng)技術(shù)服務(wù)和擔(dān)保；、Aboutdividingtheshell,belowthe1600mmplatformstipulatedasflatbottom，from1600mmplatformto8500mmdeepwaterlinestipulatedasverticalbottom.江蘇方船有公司 除銹裝則工藝 第16頁共25頁關(guān)于該船外板的劃分，1600mm平臺(tái)以下定義為平底，1600mm平臺(tái)以上至8500mm載水線定義為直底。涂料列表PaintlistNo.序TypeofpaintNo.序Typeofpaint涂料牌號(hào)1TH-22EH54-137117472385713567260779228795197467107297117384127430137102147568157420167528177466187928197962207433217902涂料名稱Inorganiczincshopprimer無機(jī)鋅車間底漆Anti-rustoil防銹油Alkydprimer醇酸底漆Alkydenamel醇酸面漆Alkydprimer醇酸底漆Heatresistantalkydaluminum醇酸鋁粉面漆Superepoxyprimer超強(qiáng)環(huán)氧底漆Superepoxytopcoat超強(qiáng)環(huán)氧面漆Epoxymiddlepaint環(huán)氧中間漆Tin-freeselfpolishingantifouling無錫自拋光防污漆Tin-freeselfpolishingantifouling無錫自拋光防污漆Epoxyprimer環(huán)氧底漆Bituminous瀝青漆Inorganiczincsilicatepaint無機(jī)硅酸鋅漆Epoxyprimer環(huán)氧底漆Urethanefinish聚氨酯面漆EpoxyMIOfinish云鐵環(huán)氧面漆Epoxytankshield環(huán)氧壓載艙底漆Epoxytankshieldfinish環(huán)氧壓載艙面漆Epoxypaint環(huán)氧漆Epoxymiddlepaint環(huán)氧中間漆

S/V（%）55485647808470555283576560566566697861

ThinnerDFTTSRDFTTSRμm2/L202018.8806.8754013.754012.0040142518.81008.001256.72759.331503.671503.471008.31256.641503.82502.28758.6740155011.21255.21504.41504.61007.87512321–0620–0520–0520–0591–9291–9291–9221–0621–0691–9220–0590–5391–9291–8891–9291–9291–9291–9291–92

Maker制造商LanLingSIGMASIGMASIGMASIGMASIGMASIGMASIGMASIGMASIGMASIGMASIGMASIGMASIGMASIGMASIGMASIGMASIGMASIGMASIGMA

17頁共25頁No.TypeofpaintNameofpaintS/VDFTTSRThinnerMaker序涂料牌號(hào)涂料名稱（%）μm2/L稀液名稱制造商227417232274172368182474722520–052621–062750–022890–532991–883091–92571005.791–92810850–02SIGMA711255.791-97SIGMASIGMASIGMASIGMASIGMASIGMA通用環(huán)氧底漆Etchprimer蝕刻底漆Tar-epoxy焦油環(huán)氧漆Thinnerforalkydcoating醇酸稀釋劑Thinnerforalkydcoating醇酸稀釋劑Thinnerforetchprimer蝕刻底漆稀釋劑Thinnerfor無機(jī)硅酸鋅稀釋劑Thinnerforurethanecoating聚氨酯稀釋劑Thinnerforepoxycoating環(huán)氧稀釋劑Paintingspecification涂裝明細(xì)表Listassevenpartsinthetable,本表按七大部分清列：Shell(Hullandoutfitting)外殼（船體及舾裝件）Exposedareas(Hullandoutfitting)露天區(qū)域（船體及舾裝件）Foreareas(Hullandoutfitting)艏部區(qū)域（船體及舾裝件）Holdcargo(Hullandoutfitting)貨艙區(qū)域（船體及舾裝件）Engineroom(Hullandoutfitting)機(jī)艙區(qū)域（船體及舾裝件）Accommodationspace(hullandoutfitting)居住區(qū)域（船體及舾裝件）tanksandotherareas(hullandoutfitting)各種艙室及其它區(qū)域（船體及舾裝件）No Position序 涂裝部位

Grade除銹等級(jí)

Paintcode涂料牌號(hào)

Color顏色

Remark備注DFTWFTStage(DFTWFTStage(μm)(μm)施工干膜濕膜階段1001257951R.brown125149Sa2.57902Black751107951R.brown125149Sa2.57902Black751107297Brown1502737297R.brown1502731 bowthrustertunnel平底，包括舭龍骨、海水箱及側(cè)推管內(nèi)

7922

L.green

Block分段

Onlytouchingupattheslipwaystage船臺(tái)階段僅作修補(bǔ)No Position序 涂裝部位

Grade除銹等級(jí)

Paintcode涂料牌號(hào)

DFTWFTDFTWFTStage(μm)(μm)施工干膜濕膜階段顏色

18頁共25頁Remark備注7384R.brown1507384R.brown1502897384Brown150289Slipway船臺(tái)施工7384R.brown150289Dk.船塢7922L.green10012579517467R.brownBlack12575149110Block分段2 outsideofrudder Sa2.5直底，包括舵外表3Rudderhorn andskeg 外表掛舵臂、3

Sa2.5

Sameasverticalbottom與直底相同呆木 insd.內(nèi)表 – Nopainting不涂裝Rudderinside4 舵內(nèi)表5I.C.C.P.zone5外加陰極電流保護(hù)區(qū)

Block分段

app.beforecls.封板前施工St27102Black250439St27102Black2504397922L.green100125Sa2.57951R.brown1251497467Black751107922L.green100125干舷飛濺區(qū) Sa2.5 7528CNC603450907528CNC603450907922L.green100125Topside,bulwarkoutside,bellmonth干舷、舷墻外表、錨穴

7951

R.brown

125

149

BlockSa2.57951R.brown125149Sa2.57951R.brown125149分段側(cè)外板涂裝7528Blue10985090示意圖7528Blue10985090Dk.船塢

ThedetailsseethePaintingarrangementonsideplate詳細(xì)參照舷variousmarksonshell外板上標(biāo)志

underW.L.水線以下aboveW.L.水線以上

Dock船塢Dock船塢

Onecoat一度Onecoat一度9–72389–7238White–7238White錨、錨鏈

Maker’sstd– 制造廠標(biāo)準(zhǔn)二Exposedareas(hullandoutfitting)露天區(qū)域（船體及舾裝件）7528R.brown507528R.brown5090pier碼頭7430R.brown125151Block7430Grey1251517528R.brown5090

Blockoutside&inside防浪罩內(nèi)、外表ForemastandradarmastSa2.57466Sa2.57466Grey125192分段7528Cream5090pier碼頭Buff31427430R.brown125151BlockSa2.57466Grey125192分段Grey51777528R.brown5090pier碼頭艏桅、雷達(dá)桅外表Bulwarkinsideandhatchcoamingoutside舷墻內(nèi)表面，艙圍外表

Sa2.5

19

25頁No Position序 涂裝部位

Grade除銹等級(jí)

Paintcode涂料牌號(hào)

Color顏色

DFT WFT(μm) (μm)干膜 濕膜

phase施工階段

Remark備注Winchandlifeboatdavit絞盤及吊艇柱 –

s，thefinalcoatsameasmaindck752）制造廠標(biāo)準(zhǔn)，完工面漆和主甲板一樣752）

Grey5177Mooringfitting out-

7102

150

263

Slipwaysuchas side外bitts,fairleader, 表Roller帶纜樁、

St2 7102

Black

150

263 船臺(tái)導(dǎo)纜鉗滾輪等Inside 系泊設(shè)備 內(nèi)表

Nopainting不涂裝7568

75

分段7528分段7528R.brown50907430R.brown125151BlockHatchcoveroutside艙口蓋外表艙口蓋下表Rubbergasketofhatch艙口蓋下表Rubbergasketofhatch7466Grey125192coverSa2.57568G.green75115艙口蓋下橡皮槽內(nèi)

Sa2.5 7420Sa2

R.brown 40

67 Block分段Block分段Fittingforhatchcoveron7430Fittingforhatchcoveron7430R.brown1251519thehatchcoamingSt37466Grey125192艙圍頂部艙口蓋附件7528R.brown5090Belowthetop7430R.brown125151船臺(tái)pier碼頭Sa2.57466Sa2.57466Grey125192分段Grey51777528R.brown5090pier碼頭Cranefoudationoutside克令吊座外表

ofC..Abovethetop7430R.brownAbovethetop7430R.brown125151 BlockofC.. Sa2.5以上74667528GreyCream1255019290分段pier碼頭Buff3142集裝箱支柱頂Cranefoundationinside克令吊座內(nèi)表

7430

R.brown

125

151

Block分段

Grey5177 Foundationofdeckmachine

Pier碼頭Exposedmaindeck,forecastleandpoopdeck露天主甲板，艏樓、艉樓甲板Handrailandstanchion formaindeck,forecastledeck扶手及支柱Superstructureexposeddeck上建各層甲板

St37466GreySt37466Grey1251927568G.green75115Sa2.57420R.brown40677528R.brown50907568G.green75115Sa2.57420R.brown40677528R.brown50907430R.brown125151St37466Grey1251927528R.brown50907430R.brown1251517528

GreyR.brown

12550

19290

Pier碼頭Workshop車間進(jìn)行pier碼頭Pier碼頭

2025頁No Position序 涂裝部位Superstructurehandrail上建各層欄桿Superstructureanddeckhouseoutside上建及甲板室外表

GradeSt3

Paintcode涂料牌號(hào)

Color顏色

DFT WFT(μm) (μm)7430Grey7430Grey1501817528Cream50907430R.brown125151

phase施工階段Pier碼頭Sa27466Sa27466Grey125192分段Grey51777528Cream5090pier碼頭Buff31427430R.brown125151Block

Remark備注Funneloutside煙囪外表

Sa2 74667528

GreyBlack

12550

19290

分段pier碼頭

ThedetailsseethesymbleofTopoffunneloutside煙囪頂板外表

Sa2

74307466

R.brownGrey

125125

151192

Block分段

funnel詳見煙囪標(biāo)Symboloffunnel煙囪標(biāo)志21ExhaustpipeofOutfunneloutside外表伸出煙囪的21

Sameassurrounding+alkydenamel(7238),thecolor 志圖– asowner’srequirements同四周+醇酸面漆，顏色按船東要求7260Alumin.7260Alumin.2578t27260 Alumin. 25 53– Nopainting不涂裝S pier排氣管

in內(nèi)表Lifeboatembarkation, lightdavit,lamppost,flagstaff架，燈桿，旗桿Deckcrane,provisioncrane甲板克令吊，雜物吊

車間7430R.brown7430R.brown125151St37466Grey1251927528Cream5090碼頭pier Buff3142– Thecolor