GB 50387-2006 GB50387-2006冶金機(jī)械液壓、潤(rùn)滑和氣動(dòng)設(shè)備工程安裝驗(yàn)收規(guī)范-英文

專用

人人文庫(kù)

NATIONALSTANDARD

OFTHEPEOPLESREPUBLICOFCHINA

CodeforEngineeringInstallationAcceptanceof

MetallurgicalMechanicalHydraulic,Lubrication

andPneumaticEquipment

GB50387-2006

ChiefDevelopmentDepartment:ChinaMetallurgicalConstructionAssociation

ApprovalDepartment:MinistryofConstructionofthePeoplesRepublicofChina

ImplementationDate:April1,2007專用

人人文庫(kù)

ChinaPlanningPress

Beijing2016

圖書在版編目(CIP)數(shù)據(jù)

冶金機(jī)械液壓潤(rùn)滑和氣動(dòng)設(shè)備工程安裝驗(yàn)收規(guī)范英文

GB50387-2006、:/

中國(guó)冶金建設(shè)協(xié)會(huì)組織編譯北京中國(guó)計(jì)劃出版社

.—:,2016.2

ISBN978-7-5182-0341-3

中冶金設(shè)備設(shè)備安裝工程驗(yàn)收技術(shù)規(guī)范

Ⅰ.①G…Ⅱ.①…Ⅲ.①----

中國(guó)英文

-Ⅳ.①TF307-65

中國(guó)版本圖書館數(shù)據(jù)核字第號(hào)

CIP(2016)006062

ChineseeditionfirstpublishedinthePeoplesRepublicofChinain2006

EnglisheditionfirstpublishedinthePeoplesRepublicofChinain2016

byChinaPlanningPress

rd專用

3Floor,CTower,GuohongBuilding

No.A11,Muxidi-Beili,XichengDistrict

Beijing,100038

PrintedinChinabyBeijingJinghuaHucaisPrintingCO.,LTD

?2006byMinistryofConstructionof

thePeoplesRepublicofChina

Allrightsreserved.Nopartofthispublicationmaybereproducedortransmittedinanyformor

byanymea人人文庫(kù)ns,graphic,electronic,ormechanical,includingphotocopying,recording,

oranyinformationstorageandretrievalsystems,withoutwrittenpermissionofthepublisher.

Thisbookissoldsubjecttotheconditionthatitshallnot,bywayoftradeorotherwise,belent,

resold,hiredoutorotherwisecirculatedwithoutthepublisherspriorconsentinanyformof

blindingorcoverotherthanthatinwhichthisispublishedandwithoutasimilarcondition

includingthisconditionbeingimposedonthesubsequentpurchaser.

ISBN978-7-5182-0341-3

AnnouncementofMinistryofConstruetionofthe

PeoplesRepublicofChina

No.493

AnnouncementofPublishingtheNationalStandardof

CodeforEngineeringInstallationAcceptanceofMetallurgical

MechanicalHdraulicLubricationandPneumaticEuiment

y,qp

byMinistryofConstructionofthePeoplesRepublicofChina

CodeorEnineerinInstallationAccetanceoMetalluricalMechanicalHdraulic

fggpfgy,

LubricationandPneumaticEquipment

hasbeenapprovedasanationalstandardwiththenumber

ofGB50387-2006andshallbeimplementedfromApril1,2007.Articles2.0.4,2.0.14and6.2.3

hereinaremandatoryprovisionsandshallbeenforcedstrictly.

AuthorizedbyResearchInstituteofStandards&NormsofMi專用nistryofConstructionofthe

PeoplesRepublicofChina,thisCodeispublishedanddistributedbyChinaPlanningPress.

MinistryofConstructionofthePeoplesRepublicofChina

September6,2006

人人文庫(kù)

Foreword

AccordingtotherelatedrequirementsofJianBiaoHan[2005]No.124issuedbyformer

MinistryofConstruction"NoticeonPrintingtheDevelopmentandRevisionPlanofNational

EngineeringConstructionStandardsin2005(secondbatch)"togetherwiththecharacteristicsof

metallurgicalconstruction,thisCodeisherebyestablishedbyChinaFirstMetallurgicalGroupCo.,

Ltd.jointlywithrelatedcompanies,undertheorganizationofChinaMetallurgicalConstruction

Association.

DuringestablishmentoftheCode,thepreparationgrouphasstudiedrelatedcurrentnational

laws,regulationsandstandards;madeinvestigation;concludedmanyyearsexperienceinthe

constructionqualityacceptanceofhydraulic,lubricationandpneumaticsystemwithregardsto

metallurgicalmechanicalequipmentinstallationworks;repeatedlydiscussedandrevisedthe

provisionsoftheCode;widelysoughttheadvicesfromrelatedcompaniesandexperts,andfinalized

thistextuponreview.

TheCodeconsistsofeightchapters(includinggeneralprovisions;basicrequirements;

,;專用;

equipmentfoundationanchorboltandshimequipmentandmaterialmobilizationequipment

installation;pipefabricationandinstallation;pipeflushing,purgingandpressuretest;

commissioningandtestrun)andsixappendixes.Theunitworksofinstallationofhydraulic,

lubricationandpneumaticequipmentisdividedintosevenpiecesofsub-unitworksandtheir

correspondingsubdivisionalworks.

Theprovision(s)printedinboldtypeis(are)compulsoryone(ones)andshallbeenforcedstrictly.

MinistryofConstructionofthePeoplesRepublicofChinaisresponsibleforCodemanagement

andexplanationofthemandatoryprovisions,whileChinaFirstMetallurgicalGroupCo.,Ltd.is

responsibleforexplanationofthespecifictechnicalcontents.

InordertoimprovethequalityoftheCode,allrelevantorganizationsarekindlyrequestedtosumup

andaccumulateexperiencesinactualpracticesduringtheprocessofimplementingthisCode.Therelevant

opinionsandadvice,whenevernecessary,canbepostedorpassedontoChinaFirstMetallurgical

Group.(Address:No.3GongyeAvenue,QingshanDistrict,Wuhan;Zipcode:430081;E-mail:jisc

@orxiaolw@)forreferenceincaseoffuturerevision.

TheChiefD人人文庫(kù)evelopmentOrganization,ParticipatingDevelopmentOrganizationandChief

DraftingStaffoftheCodeareasfollows:

ChiefDevelomentOranization

pg:

ChinaFirstMetallurgicalGroupCo.,Ltd.

ParticiatinDevelomentOranization

pgpg:

ShanghaiBaoyeConstructionCorp.Ltd.

ChiefDraftinStaff

g:

ZhuoGuangyuXuZuwenLiMingzhuWangShiqingWuGangping

LiShiyinSongZhanjiangLiuZhiyuanLiuGuangqiuLuoJin

ZouYichang

Contents

……………

1GeneralProvisions(1)

……………

2BasicRequirements(2)

……………

3EquipmentFoundation,AnchorBoltandShim(6)

…………

3.1GeneralRequirements(6)

…………

3.2EquipmentFoundation(6)

…………………

3.3AnchorBolt(6)

…………………………

3.4Shim(7)

………

4EquipmentandMaterialMobilization(8)

…………

4.1GeneralRequirements(8)

……………………

4.2Equipment(8)

………………

4.3RawMaterials(8)

………………………

5EquipmentInstallation(9)

…………

5.1GeneralRequirements專用(9)

………………………

5.2InstallationofOilTank(9)

…………

5.3InstallationofCoolerandSteamHeater(9)

…………

5.4InstallationofFilter(10)

……………………

5.5InstallationofAccumulator(10)

…………

5.6InstallationofPump(10)

…………………

5.7InstallationofaCompleteSetofHydraulic(Lubrication)Station(11)

…………

5.8InstallationofValuestandforHydraulic(Gas)ValveandControlValve(11)

………………………

5.9InstallationofOilPurifier(11)

………

5.10InstallationofOilFillerandDistributor(12)

5.11InstallationofWater-separatingGasFilter,AtomizedLubricator(OilSeparator)

……………

andControlValve(12)

……………

6PipeFabricationandInstallation(13)

…………

6.1GeneralRequirements(13)

…………………

6.2PipeWelding人人文庫(kù)(13)

…………………

6.3PipePickling(14)

………………

6.4PipeFabrication(14)

………………

6.5PipeInstallation(15)

…………………

7PipeFlushing,PurgingandPressuretest(17)

…………

7.1GeneralRequirements(17)

…………………

7.2PipeFlushing(17)

…………………

7.3PipePurging(18)

…………………

7.4PressureTestofPipeforHydraulicandLubricationOilSystems(18)

……………

7.5PressureTestofPipeforLubricationGreaseSystem(18)

·1·

……………………

7.6PressureTestofPipeforPneumaticSystem(18)

………………

8CommissioningandTestRun(20)

…………

8.1GeneralRequirements(20)

……………

8.2CommissioningandTestRunofHydraulicEquipment(20)

………

8.3CommissioningandTestRunofLubricationOilEquipment(21)

……

8.4CommissioningandTestRunofLubricationGreaseEquipment(22)

…………………

8.5CommissioningandTestRunofOilMistLubricationEquipment(22)

…………………

8.6CommissioningandTestRunofProcessLubricationEquipment(23)

……………

8.7CommissioningandTestRunofPneumaticEquipment(23)

AppendixARecordofQualityAcceptanceofSubdivisionalWorksofInstallationof

MetallurgicalMechanicalHydraulic,Lubricationand

……………

PneumaticEquipment(25)

AppendixBRecordofQualityAcceptanceofSub-unitWorksofInstallationof

MetallurgicalMechanicalHydraulic,Lubricationand

……………

PneumaticEquipment(26)

AppendixCRecordofQualityAcceptanceofUnitWorksofInstallationof

MetallurgicalMechanicalHydraulic,Lubricationand

……………

PneumaticEquipment專用(27)

AppendixDRecordofCommissioningandTestRunofMetallurgicalMechanical

……………

Hydraulic,LubricationandPneumaticEquipment(30)

AppendixERecordofNo-loadCombinedTestRunofMetallurgicalMechanical

……………

Hydraulic,LubricationandPneumaticEquipment(31)

AppendixFHydraulicFluidPower-Fluids-MethodforCodingtheLevelofContamination

………

bySolidParticles(fromthenationalstandardGB/T14039-2002)(32)

…………

ExplanationofWordinginThisCode(36)

……………

Addition:ExplanationofProvisions(37)

人人文庫(kù)

·2·

1GeneralProvisions

1.0.1

Inordertostrengthenthemanagementofinstallationqualityofmetallurgicalmechanical

hydraulic,lubricationandpneumaticequipment,unifythestandardfortheacceptanceof

engineeringqualityandensuretheengineeringquality,thisCodeisherebyestablished.

1.0.2

ThisCodeshallbeapplicabletothequalityacceptanceofinstallationofsuchmetallurgical

machineryashydraulicequipment,oillubricationequipment,greaselubricationequipment,oilmist

lubricationequipment,sliding-bearinghydrostaticequipment,processlubricationequipmentand

pneumaticequipment.

1.0.3

Therelatedrequirementforinstallationqualityintheengineeringtechnicaldocumentsand

thecontracttobeappliedduringtheinstallationofhydraulic,lubricationandpneumaticequipment

shallbenotlowerthanthatinthisCode.

1.0.4

Duringthequalityacceptanceofinstallationofhydraulic,lubricationandpneumaticequipment,it

isrequiredtonotonlyimplementtheregulationsofthisCodebutcomplywiththerelatedcurrent

nationalstandards.專用

人人文庫(kù)

·1·

2BasicRequirements

2.0.1

Theconstructioncontractorforinstallationofmetallurgicalmechanicalhydraulic,lubricationand

pneumaticequipmentshallbequalifiedtoundertaketheconstructionofsuchkindofworks.

Correspondingconstructiontechnicalstandards,completequalitymanagementsystemandquality

controlandinspectionsystemsshallbeestablishedattheconstructionsite,andthetechnical

documentsapprovedbythetechnicaldirectoroftheprojectsuchasconstructionorganizationplan,

methodstatementandconstructiondesignshallbeprovided.

2.0.2

Incaseofrevisionofconstructiondrawings,itisrequiredtoacquirethedesignchange

noticefromthedesigncompanyortechnicalconfirmationattestationinadvance.

2.0.3

Incaseofinspectionandacceptanceofinstallationqualityofhydraulic,lubricationand

pneumaticequipment,itisrequiredtousemeasuringinstrumentwhichisqualifieduponverification

andcalibration.

2.0.4Thewelderresponsibleforweldingworkduringtheinstallationofhydraulic,lubricationand

pneumaticequipmentmustpasstherelatedexaminationandacquireth專用ecorrespondingcertificate,and

onlycarryoutweldingworkswithinthescopespecifiedandapprovedbytheaboveexaminationhe/she

passed.

2.0.5

Theinstallationofhydraulic,lubricationandpneumaticequipmentshallcomplywith

specifiedprocedures,andshallbesubjecttoinspectionofotherrelatedspecializedworkers;the

recordshallbecorrespondinglymade.Allworkingproceduresofthisworksshallbesubjectto

thequalitycontrolonthebasisofthetechnicalstandardforconstruction.Aftercompletionof

everyprocedure,itisrequiredtocarryoutinspectionandmakequalityrecords

correspondingly.Upontherefusalofthepreviousprocedure,thefollowingproceduremustnot

becarriedout.

2.0.6

Incaseofsecondarygroutingandotherconcealedworksofequipmentduringinstallationof

hydraulic,lubricationandpneumaticequipment,itisrequiredthattheconstructioncontractorshall

informrelatedcompanytocarryoutacceptanceandpreparetheacceptancedocumentaccordingly

priortotheconcea人人文庫(kù)ledworks.

2.0.7

Theacceptanceofinstallationqualityofhydraulic,lubricationandpneumaticequipment

shallbeperformedonthebasisoftheself-inspectionofconstructioncontractoraswellas

subdivisionalworks,sub-unitworksandunitworks.Thesub-unitworksandsubdivisionalworksof

hydraulic,lubricationandpneumaticequipmentprojectshallbedividedaccordingtoTable2.0.7.If

thetotallengthofinstalledpipeisnotlessthan10000m,theinstallationworksofhydraulic,

lubricationandpneumaticsystemforoneindependentprocesssystemmaybedividedintooneunit

works.Ifthesub-unitworksofhydraulic,lubricationandpneumaticequipmentshouldnotbe

consideredasoneunitworks,itshallbeincorporatedintotheunitworkswithregardstothe

installationofitscorrespondingmachineryprojectforacceptance.

·2·

Table2.0.7Divisionofsub-unitworksandsubdivisionalworksofhydraulic,lubricationandpneumaticequipmentproject

No.Nameofsub-unitworksNameofsubdivisionalworks

Installationofoiltank,coolerandsteamheater,filter,accumulator,oilpump,asetof

Installationworksof

1hydraulicstation,valvestandandcontrolvalve;pipefabricationandinstallation;pipe

hydraulicequipment

flushingandpressuretest;commissioningandtestrun

Installationofoiltank,coolerandsteamheater,filter,oilpump,asetoflubrication

Installationworksofoil

2station,oilpurifier;pipefabricationandinstallation;pipeflushingandpressuretest;

lubricationequipment

commissioningandtestrun

InstallationworksofoilInstallationofoilstation,oilfilleranddistributor;pipefabricationandinstallation;pipe

3

lubricationequipmentpressuretest;commissioningandtestrun

InstallationworksofoilInstallationofwater-separatinggasfilter,atomizedlubricatorandcontrolvalve;pipe

4

mistlubricationequipmentfabricationandinstallation;pipeflushing;commissioningandtestrun

Installationworksofsliding-bearingInstallationofoilpump;pipefabricationandinstallation;pipeflushingandpressure

5

hydrostaticoilsupplyequipmenttest

Installationoflubricanttank,pump,filter,back-flushingfilter,vacuumbeltfilterand

Installationworksofprocess

6cooler;pipefabricationandinstallation;pipeflushingandpressuretest;commissioning

lubricationequipment

andtestrun

Installationofvalvestand,water-separatinggasfilter,atomizedlubricatorandcontrol

Installationworksof

7valve;pipefabricationandinstallation;pipepurgingandpressuretest;commissioningand

pneumaticequipment專用

testrun

2.0.8

Thequalityacceptanceofsubdivisionalworksshallconformtothefollowingrequirements:

1

Duringinspection,thedominantitemsshallcomplywiththequalityrequirementsofthe

Code.

2

Theinspectionresultofthegeneralitemsshallindicatethatallmechanicalequipment

complywiththerelatedrequirementsoftheCode;forpipefabricationandinstallation,notlessthan

80%ofinspectedpoints(values)shallcomplywiththerelatedrequirementsoftheCodeandother

measuredvaluesshallnotexceed1.1timesofcorrespondingallowabledeviation.

3

Thequalityacceptancerecordsandthequalitycertificationdocumentsshallbecomplete.

2.0.9

Thequalityacceptanceofsub-unitworksshallconformtothefollowingrequirements:

1

Thequalityofallsubdivisionalworksinsub-unitworksshallpasstheacceptance.

2

Thequalitycontroldatashallbecomplete.

3

Thetestrunofsingleunitshallbequalifiedandthecomponentsandpartsshallbequalified

uponcommissionin人人文庫(kù)g.

2.0.10

Thequalityacceptanceofunitworksshallconformtothefollowingrequirements:

1

Thequalityofallsub-unitworksoftheunitworksshallpasstheacceptance.

2

Thequalitycontroldatashallbecomplete.

3

Theno-loadcombinedtestrunofequipmentandsystemshallbequalified.

4

Theappearancequalityshallpasstheacceptance.

2.0.11

Forappearancevisualinspection,theitemsoftheunitworksshallconformtothe

followingrequirements:

1

Connectingbolt:Thebolts,nutsandwashersshallbefullyequippedaccordingtothe

design.Afterbeingfastened,theboltshallhavethenutexposedorflushedwiththenut.The

·3·

exposedthreadshallbefreeofdamageandthepenetratingdirectionofthreadshallbeconsistent

exceptthestructuralreasons.

2

Sealingcondition:freeofoil,waterorgasleakage.

3

Pipelining:reasonablelayoutandorderlyarrangement.

4

Layingofheat-insulatingmaterial:uniformthickness,solidbound,relativelysmoothsurface.

5

Coatingwithpaint:uniformcoating;freeofholiday,scaling,obviouswrinkleorgasbubble;

basicallyconsistentcolor.

6

Walkingplatform,ladderandrail:firmlyfastenedandfreeofobviousappearancedefects.

7

Weldingseam:withrelativelyuniformweldripples,andweldingslagandspatterhasbeen

basicallycleanedup.

8

Cut:freeofslag.

9

Protectionoffinishedproduct:Theequipmentisfreeofdefectandtheexposedmachined

surfaceshallbewellprotected.

10

Civilizedconstruction:theconstructionsiteshallbeunderorderlymanagement,andno

sundriesshallbeexistedaroundtheequipment.Randomcheckshallbeperformedtotheabove

itemswithatleastteninspectedpoints.

2.0.12

Theacceptancerecordsforinstallationqualityofhydraulic,lubricationandpneumatic

equipmentshallconformtothefollowingrequirements:

1專用

ThequalityacceptanceofsubdivisionalworksshallbeperformedaccordingtoAppendixA

oftheCode.

2

Thequalityacceptanceofsub-unitworksshallbeperformedaccordingtoAppendixBof

theCode.

3

ThequalityacceptanceofunitworksshallbeperformedaccordingtoAppendixCofthe

Code.

4

TherecordsofequipmentcommissioningandtestrunshallbemadeaccordingtoAppendix

DoftheCode.

5

Therecordforno-loadcombinedtestrunofequipmentwithoutloadshallbemadeaccordingto

AppendixEoftheCode.

2.0.13

Incasetheprojectqualityisincompliancewiththerequirement,itisrequiredtonotonly

immediatelydealwithitorrework,butcarryoutacceptanceoveragain.

2.0.14Asfortheprojectwiththequalitynotconformingtotherequirementandnotmeetingthe

safeuserequirementaftertreatmentorrework,itisforbiddentocarryoutacceptancetoit.

2.0.15

Theacce人人文庫(kù)ptanceforinstallationqualityofhydraulic,lubricationandpneumaticequipment

shallbecarriedoutaccordingtothefollowingprocedures:

1

Theacceptanceofsubdivisionalworksshallbecarriedoutbythespecializedtechnical

director(foreman)andqualityinspectoroftheconstructioncontractorundertheorganizationof

theconsultingengineer(theprojecttechnicaldirectoroftheowner).

2

Theacceptanceofsub-unitworksshallbecarriedoutbytheproject,technicalandquality

directorsoftheconstructioncontractorundertheorganizationofthechiefconsultingengineer(the

projectdirectoroftheowner).

3

Aftercompletionoftheunitworks,theconstructioncontractorshallorganizerelated

personneltoconductinspectionandassessmentbyitselfandsubmittheprojectacceptancereportto

·4·

theowner.

4

Aftertheownerreceivestheprojectacceptancereport,its(project)directorshallorganize

the(project)directorsofconstructioncontractor(includingsubcontractor),designcompanyand

consultantcompanytocarryouttheacceptanceoftheunitworks.

5

Incaseofsubcontractorsparticipatingintheconstructionofunitworks,thegeneral

contractorshallbefullyresponsiblefortheprojectquality,whilethesubcontractorsshallbe

responsiblefortheinspectionandassessmentoftheworksunderthechargeofthemaccordingto

theproceduresspecifiedintheCodeatthepresenceoftheformerspersonnel.Aftercompletionof

subcontractedworks,therelateddatashallbesubmittedtothegeneralcontractor.

專用

人人文庫(kù)

·5·

3EquipmentFoundation,AnchorBoltandShim

3.1GeneralRequirements

3.1.1

Thischaptershallbeapplicabletotheacceptanceofinstallationqualitywithregar