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授課題目UNIT10
BasicBrakingSystemandABS
TEXTA
Basicoperatingprincipleofthehydraulicsystem授課類型理論課首次授課時間學時2學時教學目標1、基本制動系統(tǒng)組成;2、ABS系統(tǒng)組成原理;3、各種輔助制動系統(tǒng)。重點與難點重點:基本制動系統(tǒng)組成的英文難點:ABS系統(tǒng)組成原理。教學手段與方法多媒體教學教學過程:(包括授課思路、過程設計、講解要點及各部分具體內容、時間分配等)1.授課思路在學習了前置課程之后,通過專業(yè)英語的學習,進行與汽車相關技術結構原理的中文英文對接,培養(yǎng)和提高英文專業(yè)資料(信息)的閱讀能力,從而為與專業(yè)英語密切相關的后續(xù)課程奠定了必要的基礎。2.過程設計:(1)課程內容簡介(5分鐘)(2)導入新課(15分鐘)。(3)新課內容(75分鐘)教師根據(jù)學生學習的情況,對課程內容的重點和難點進行講解。(4)課程小結(5分鐘)3.授課內容:Inordertoreducethespeedofthevehicle,thebrakeshavetoconvertthekineticenergystoredinthevehicletoheatenergy.Abrakingsystemconsistsofanenergy-supplyingdevice,acontroldevice,atransmissiondeviceandthebrake.Today,therearethreetypesofbrakingsystemsinuse:servicebrakingsystem,parkingbrakingsystemandadditionalretarderbrakingsystem.Theservicebrakingsystemandtheparkingbrakingsystemhaveseparatecontrolandtransmissiondevices.Theservicebrakingsystemisnormallyfoot-operated,whiletheparkingbrakingsystemishand-operated.BasicoperatingprincipleofthehydraulicsystemHydraulicsystemsareusedtoactuatethebrakesofallsmallcars.Thesystemtransportsthepowerrequiredtoforcethefrictionalsurfacesofthebrakingsystemtogetherfromthepedaltotheindividualbrakeunitsateachwheel.Themastercylinderconsistsofafluidreservoirandadoublecylinderandpistonassembly.Doubletypemastercylindersaredesignedtoseparatethefrontandrearbrakingsystemshydraulicallyincaseofaleak.Steellinescarrythebrakefluidtoapointonthevehicleframeneareachofthevehicleswheels.Thefluidisthencarriedtothecalipersandwheelcylindersbyflexibletubesinordertoallowforsuspensionandsteeringmovements.Thehydraulicsystemoperatesasfollows:Whenatrest,theentiresystem,fromthepiston(s)inthemastercylindertothoseinthewheelcylindersorcalipers,isfullofbrakefluid.Uponapplicationofthebrakepedal,fluidtrappedinfrontofthemastercylinderpiston(s)isforcedthroughthelinestothewheelcylinders.Here,itforcesthepistonsoutward,inthecaseofdrumbrakes,andinwardtowardthedisc,inthecaseofdiscbrakes.Themotionofthepistonsisopposedbyreturnspringsmountedoutsidethecylindersindrumbrakes,andbyspringseals,indiscbrakes.Uponreleaseofthebrakepedal,aspringlocatedinsidethemastercylinderimmediatelyreturnsthemastercylinderpistonstothenormalposition.Thepistonscontaincheckvalvesandthemastercylinderhascompensatingportsdrilledinit.Theseareuncoveredasthepistonsreachtheirnormalposition.Thepistoncheckvalvesallowfluidtoflowtowardthewheelcylindersorcalipersasthepistonswithdraw.Then,asthereturnspringsforcethebrakepadsorshoesintothereleasedposition,theexcessfluidreservoirsthroughthecompensatingports.Itisduringthetimethepedalisinthereleasedpositionthatanyfluidthathasleakedoutofthesystemwillbereplacedthroughthecompensatingports[1].Dualcircuitmastercylindersemploytwopistons,locatedonebehindtheother,inthecylinder.Theprimarypistonisactuateddirectlybymechanicallinkagefromthebrakepedalthroughthepowerbooster.Thesecondarypistonisactuatedbyfluidtrappedbetweenthetwopistons.Ifaleakdevelopsinfrontofthesecondarypiston,itmovesforwarduntilitbottomsagainstthefrontofthemastercylinder,andthefluidtrappedbetweenthepistonswilloperatetherearbrakes.Iftherearbrakesdevelopaleak,theprimarypistonwillmoveforwarduntildirectcontactwiththesecondarypistontakesplace,anditwillforcethesecondarypistontoactuatethefrontbrakes.Ineithercase,thebrakepedalmovesfartherwhenthebrakesareapplied,andlessbrakingpowerisavailable.ABSStoppingacarinahurryonaslipperyroadcanbeverychallenging.Anti-lockbrakingsystems(ABS)takealotofthechallengeoutofthissometimesnerve-wrackingevent.Infact,onslipperysurfaces,evenprofessionaldriverscan'tstopasquicklywithoutABSasanaveragedrivercanwithABS.TherearefourmaincomponentstoanABSsystem:speedsensors,pump,valvesandcontroller(Fig.10-1).ComponentsSpeedSensorsThespeedsensorsarelocatedateachwheelandprovidethespeedreferencetothecontrolunit.Thespeedsensorsarepermanentlymagnetizedinductivesensorsthatreadpulsesfromatoothwheeloneachhub.Avoltagesignalisgeneratedaseachtoothpassesthroughthemagneticfield.Thesensorsarereplaceable.Thetoothwheelsareintegralwiththewheelhubsandarereplacedwiththecompletehub.ControlUnitThecontrolunitcontainsallthesignalconditioningcircuitryandtheoutputcircuits.Theoutputcircuitscontrolthehydraulicunittoadjustthelinepressuretoeachcaliper.Theunitislocatedunderthedashpanelontheleftside,abovetheglovecompartmentandintheforwardpositionoftheelectronicboxintheenginecompartment.Ifaproblemissensed,thecontrolunitwilllighttheinstrumentpanelwarninglamp.Thepumpreturnsthebrakefluidtakenfromthewheelcylinderwhilethepressureislowered.Thepumpisdesignedtomaintainseparationofthe2brakingcircuits.Duringoperationoftheanti-locksystem,apulsingmaybefeltatthebrakepedalandaclickingheardfromthehydraulicunit.ThisisnormalandinformstheoperatorthattheABSisinthefunctioningmode.OperatingprincipleTherearemanydifferentvariationsandcontrolalgorithmsforABSsystems.Wewilldiscusshowoneofthesimplersystemsworks.Thecontrollermonitorsthespeedsensorsatalltimes.Itislookingfordecelerationsinthewheelthatareoutoftheordinary.Rightbeforeawheellocksup,itwillexperiencearapiddeceleration.Ifleftunchecked,thewheelwouldstopmuchmorequicklythananycarcould.Itmighttakeacarfivesecondstostopfrom60mph(96.6kph)underidealconditions,butawheelthatlocksupcouldstopspinninginlessthanasecond.TheABScontrollerknowsthatsucharapiddecelerationisimpossible,soitreducesthepressuretothatbrakeuntilitseesaacceleration,thenitincreasesthepressureuntilitseesthedecelerationagain.Itcandothisveryquickly,beforethetirecanactuallysignificantlychangespeed.Theresultisthatthetireslowsdownatthesamerateasthecar,withthebrakeskeepingthetiresverynearthepointatwhichtheywillstarttolockup[2].Thisgivesthesystemmaximumbrakingpower.WhentheABSsystemisinoperationyouwillfeelapulsinginthebrakepedal;thiscomesfromtherapidopeningandclosingofthevalves.SomeABSsystemscancycleupto15timespersecond.TypesofAnti-LockBrakesAnti-lockbrakingsystemsusedifferentschemesdependingonthetypeofbrakesinuse.Wewillrefertothembythenumberofchannels--thatis,howmanyvalvesthatareindividuallycontrolled--andthenumberofspeedsensors.Four-channel,four-sensorABS-Thisisthebestscheme.Thereisaspeedsensoronallfourwheelsandaseparatevalveforallfourwheels.Withthissetup,thecontrollermonitorseachwheelindividuallytomakesureitisachievingmaximumbrakingforce.·Three-channel,three-sensorABS-Thisscheme,commonlyfoundonpickuptruckswithfour-wheelABS,hasaspeedsensorandavalveforeachofthefrontwheels,withonevalveandonesensorforbothrearwheels.Thespeedsensorfortherearwheelsislocatedintherearaxle.Thissystemprovidesindividualcontrolofthefrontwheels,sotheycanbothachievemaximumbrakingforce.Therearwheels,however,aremonitoredtogether;theybothhavetostarttolockupbeforetheABSwill
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