wps焊接工藝英文全稱

ThefullEnglishnameofWPSweldingprocess2023REPORTINGIntroductiontoWPSweldingprocessWPSweldingprocessclassificationWPSweldingprocessmaterialselectionWPSweldingprocessparameterselectionWPSweldingprocessqualityinspectionandcontrolFutureDevelopmentandChallengesofWPSWeldingProcess目錄CATALOGUE2023PART01IntroductiontoWPSweldingprocess2023REPORTINGDefinitionandcharacteristicsWPSWeldingProcessstandsfor"WavePlasmaSprayWelding"processItisafusionweldingmethodthatusesaplasmaarctojointwometalworkpieces02Theprocessproductsareastrong,sphericaljointwithexcellentmechanicalproperties03ThekeycharacteristicofWPSweldingisitsabilitytocreateadeepgeneratingweldbeanwithahighdepositionrate01TheWPSweldingprocesswasdevelopedinthe1960sbyresearchersattheUniversityofMichiganOvertheyears,theprocesshasemergedwithvaryingimprovementsandmodificationstoenhanceitseffectivenessandweldqualityItwasinitiallyusedtoweldrefinerymetalsandalloys,butitusedhassinceexpandedtoincludeawiderangeofmaterialsHistoryandDevelopmentApplicationarea010203TheWPSweldingprocessiswidelyusedintheaerospace,automotive,andpowergenerationindustriesItisspecificallysuitableforjoiningdissimilarmaterials,alloyswithpoorweldability,andmaterialsthatrequirehighqualityweldsforstructuralintegrityanddurabilitySomespecificapplicationsincludethejoiningoftitaniumalloys,stainlesssteel,nickelbasedalloys,andrefinerymetalsPART02WPSweldingprocessclassification2023REPORTINGMeltinggasshieldedwelding,alsoknownasgasmetalarcwelding(GMAW),isasemiautomaticorautomaticweldingprocessthatusesafeasibleelectrodetodepositmetalontoaworkpieceMeltinggasshieldedweldingMeltinggasshieldedwelding01Itischaracterizedbytheuseofashieldinggastoprotecttheweldpoolfromatmosphericconflict02Commonapplicationsincludemillsteel,stainlesssteel,andaluminum03Theprocesscanachievegoodweldpenetration,weldappearance,andpositionratesGastuningarcweldingGastungstenarcwelding(GTAW),alsoknownastungsteninertgas(TIG)welding,isamanualorsemiautomaticweldingprocessthatusesanon-consumabletungstenelectrodetodepositmetalontoaworkpieceCommonapplicationsincludestainlesssteel,aluminum,andcopperalloysTheprocesscanachievegoodweldpenetration,weldappearance,andjointqualityItischaracterizedbytheuseofafillermetalthatisseparatefromtheelectrodeGastuningarcweldingResistanceweldingisaprocessthatuseselectricalresistancetoheattheworkpiecetothepointoffusion,allowingthemetaltobeweldedwithouttheuseoffillermetalResistanceweldingResistancewelding030201ItischaracterizedbytheuseofelectrodesthatapplypressuretothejointtobeweldedCommonapplicationsincludespotwelding,seamwelding,andprojectionweldingTheprocesscanachievehighweldstrengthandfatigueresistanceLaserweldingisaprocessthatusesahighpowerlaserbeamtoheatandfusematerialstogetherCommonapplicationsincludethinsheetmetal,highstrengthalloys,andcompositematerialsItischaracterizedbytheuseofafocusedlaserbeamthatcreatesasmall,intensivepoolofheatatthejointTheprocesscanachievehighweldquality,precision,andspeedLaserwelding輸入標(biāo)題02010403UltrasonicweldingUltrasonicweldingisaprocessthatuseshighfrequencyvibrationtocreatefrictionandheatatthejoint,fusingmaterialstogetherTheprocesscanachievehighjointstrengthandfatigueresistanceCommonapplicationsincludethinsheetmetal,wire,andbatteryterminalsItischaracterizedbytheuseofavibratingtoolthatappliespressuretothejointPART03WPSweldingprocessmaterialselection2023REPORTINGStainlesssteelCommonlyusedinfoodprocessingequipment,medicalequipment,andothercorrosionresistantapplicationsAluminumLightweightandcorrosionresistance,commonlyusedinaerospace,automotive,andtransportationindustriesCopperHighthermalconductivityandcorrosionresistance,commonlyusedinheatexchangersandfluidsystemsBasematerialFillingmaterialsElectrodesMadeofvariousalloystomatchthebasematerialandweldingprocessrequirementsWiresUsedforfillermaterialinarcweldingprocesses,madeofvariousalloystomatchthebasematerialHeliumUsedinhighperformanceweldingprocessestoprovidebetterheatconductionandreducewelddefectsCarbondioxideUsedinMIGweldingprocessestoprovideastablearcandgoodweldpenetrationArgonNonreactivegasusedtoshieldtheweldareafromatmosphericimpactsduringweldingProtectivegasPART04WPSweldingprocessparameterselection2023REPORTINGWeldingcurrentisthemostimportantparameterintheweldingprocess,whichdeterminesthesizeandshapeoftheweldbeadandthequalityoftheweldIftheweldingcurrentistoosmall,theweldbeadwillbesmallandincomplete,andthestrengthoftheweldwillbeinsufficientIftheweldingcurrentistoolarge,theweldingbeamwillbetoowideandthepenetrationwillbeineffective,whichmaycauseweldingdefectssuchasundercutandporosityItshouldbeselectedaccordingtothethickness,materialtype,jointtype,andotherfactorsoftheworkpieceWeldingcurrentWeldingvoltageisanotherimportantparameterintheweldingprocess,whichaffectsthesizeandshapeoftheweldbeadandthequalityoftheweldItshouldbeselectedaccordingtothematerialtype,jointtype,electrodetype,andotherfactorsoftheworkpieceIftheweldingvoltageistoolow,thearcwillbeunstableandtheadhesionwillbeineffective,whichmaycauseweldingdefectssuchasundercutandporosityIftheweldingvoltageistoohigh,thearcwillbetoolongandtheweldingbeamwillbetoowide,whichmaycauseweldingdefectssuchasundercutandporosityWeldingvoltageWeldingspeedisalsoanimportantparameterintheweldingprocess,whichaffectsthesizeandshapeoftheweldbeadandthequalityoftheweldIftheweldingspeedistooslow,thepenetrationwillbedeeperandtheweldingbeamwillbewider,whichmaycauseweldingdefectssuchasundercutandporosityIftheweldingspeedistoofast,thepenetrationwillbeshaleandtheweldbeadwillbesmaller,whichmaycauseincompletefusionandinsufficientstrengthoftheweldItshouldbeselectedaccordingtothethickness,materialtype,jointtype,andotherfactorsoftheworkpieceWeldingspeedPreheatingtemperatureisaparameterthatisoftenusedinweldingprocessesforthickorhighstrengthmaterialsItcanreducestressconcentrationinthematerialandimproveweldingbyreducingthermalcontractduringcoolingPreheatingtemperatureshouldbeselectedaccordingtomaterialtype,thickness,jointtype,andotherfactorsIfpreheatingtemperatureistoolow,itmaynotachievesatisfactoryresultsinreducingstressconcentrationorimprovingfitnessIfpreheatingtemperatureistoohigh,itmaycausedeformationorcrackingoftheworkpieceduringwelding0102030405PreheatingtemperaturePostheattreatmentisaprocessthatisoftenusedafterweldingtoimprovethemechanicalpropertiesofweldedjointsItcanremoveinternalstress,improvemicrostructureandmechanicalpropertiesbyheatingandcoolingPostheattreatmentshouldbeselectedaccordingtomaterialtype,jointtype,andotherfactorsIfpostheattreatmentisnotcarriedoutorcarriedoutperfectly,itmaybeduetostressconcentrationormicrostructuredefectsinweldedjoints,leadingtoinsufficientstrengthorfailureofweldedstructuresPostheattreatmentPART05WPSweldingprocessqualityinspectionandcontrol2023REPORTINGCracksDetectcracksinweldsusingvisualinspectionormicroscopeexaminationPreventivemeasuresincludeproperweldingtechnology,stressreliefanchoring,andpreheatingtoavoidthermalcracksPinholesandporosityCheckforpinholesandporosityinweldsusingdiepenetranttestingormagneticparticletestingPreventivemeasuresincludeproperweldingwireselection,gasshielding,andpreheatingtoreduceporosityIdentificationandpreventionofweldingdefectsVSUseultrasonicwavestodetectinternaldefectsinwelds,suchascracks,porosity,andtrappedbubblesThismethodisaccurateandcandetectdefectsthatarenotvisibletothetakeneyeRadiographytestingUtilizeX-raysorgammaraystoimagetheinternalstructureofweldsThismethodcandetectcracks,defects,andprovideapermanentrecordforqualitycontrolUltrasonictestingNondestructivetestingtechnologyWeldingqualityevaluationstandardsAdoptAWSstandardsforweldingprocedures,weldingsymbols,andweldingfillermaterialsThesestandardsensureconsistencyandqualityinweldingpracticesAWS(AmericanWeldingSociety)StandardsTheASMECodeincludesrequirementsforweldingprocedures,materials,andinspectionItiswidelyusedintheboilerandpressurevesselindustrytoensureweldingqualityandsafetyASME(AmericanSocietyofMechanicalEngineers)CodePART06FutureDevelopmentandChallengesofWPSWeldingProcess2023REPORTINGNewmaterialswithspecialpropertiesAsnewmaterialswithuniquemechanical,thermal,orchemicalproperti