25萬噸年環(huán)氧丙烷、8萬噸年異丙醇胺生產(chǎn)項(xiàng)目10-設(shè)備一覽表

萬噸/年環(huán)氧丙烷、8萬噸/年異丙醇胺生產(chǎn)項(xiàng)目塔設(shè)備選型一覽表設(shè)備位號設(shè)備名稱類型塔體內(nèi)徑/mm筒體高度/mm設(shè)計(jì)壓力/MPa設(shè)計(jì)溫度/℃封頭形式材料保溫層空塔質(zhì)量/t個(gè)數(shù)/臺T0101丙烷粗分塔浮閥塔3200328002.1120標(biāo)準(zhǔn)橢圓封頭Q345R復(fù)合硅酸鹽棉97.851T0201A~F變壓吸附塔填料塔4000240000.8860標(biāo)準(zhǔn)橢圓封頭Q345R復(fù)合硅酸鹽棉49.356T0202加氫脫乙烷塔填料塔2-19:550020-39:7000250003.66100標(biāo)準(zhǔn)橢圓封頭Q345R復(fù)合硅酸鹽棉44.81T0203丙烯精制塔浮閥塔7200900002.180標(biāo)準(zhǔn)橢圓封頭Q345R復(fù)合硅酸鹽棉11471T0301氧氣分離塔填料塔2-4:18005-11:2400158000.22-90標(biāo)準(zhǔn)橢圓封頭S30409復(fù)合硅酸鹽棉53.381T0302脫水塔浮閥塔5800210000.11120標(biāo)準(zhǔn)橢圓封頭Q345R復(fù)合硅酸鹽棉1031T0303丙烯回收塔填料塔2-18:120019-44:2000250001.65170標(biāo)準(zhǔn)橢圓封頭Q345R復(fù)合硅酸鹽棉16.781T0304甲醇回收塔浮閥塔4600284000.1185標(biāo)準(zhǔn)橢圓封頭Q345R復(fù)合硅酸鹽棉51.771T0305甲醇吸附塔填料塔2600200000.11180標(biāo)準(zhǔn)橢圓封頭Q345R復(fù)合硅酸鹽棉15.172T0401脫氨塔填料塔1600117000.11135標(biāo)準(zhǔn)橢圓封頭Q345R復(fù)合硅酸鹽棉4.6191T0402分隔壁塔填料塔5000216000.0022200標(biāo)準(zhǔn)橢圓封頭Q345R復(fù)合硅酸鹽棉44.6151

換熱器選型一覽表序號設(shè)備位號型號型式公稱直徑/mm管長/mm管數(shù)/根規(guī)格排列方式換熱面積/m2管程數(shù)殼程數(shù)個(gè)數(shù)/臺1E0101BEM1400-0.33/0.55-881.1-6/19-1I立式140060002502Φ19×2正三角形881.12112E0102BJM900-0.55/0.55-421.5-9/19-2I臥式9009000988Φ19×2正三角形524.92113E0103-臥式1200450017.1--14E0104BES600-0.33/0.33-112.9-4.5/19-1I臥式6004500430Φ19×2正三角形112.91115E0201BEM1000-0.33/0.88-332.8-4.5/19-1I臥式100045001267Φ19×2正三角形332.81116E0202BEM450-0.33/3.63-62.2-4.5/19-1I立式4504500237Φ19×2正三角形62.21117E0203BJM500-0.22/3.63-67.2-4.5/19-2I臥式5004500256Φ19×2正三角形67.22118E0204BEM1800-0.28/0.76-2256.2-9/19-1I臥式180090004247Φ19×2正三角形2256.21119E0301BEM500-0.33/0.44-72.7-4.5/19-1I臥式5004500275Φ19×2正三角形72.711110E0302BEM600-0.33/0.65-84.6-4.5/19-1I立式600450099Φ19×2正三角形86.411111E0303BEM325-0.12/0.11-11.2-2/19-1I臥式325200099Φ19×2正三角形11.211112E0304BEM1800-0.11/1.1-2256.2-9/19-1I立式180090004247Φ19×2正三角形2256.211113E0305BEM450-0.33/0.65-77.5-6/19-2I臥式4506000220Φ19×2正三角形77.521114E0306BJM1800-0.45/0.11-2256.2-9/19-1I臥式180090004247Φ19×2正三角形2256.211115E0307BEM800-1.65/1.1-138-3/19-1I立式8003000797Φ19×2正三角形13811116E0308BEM600-0.45/2-146.5-6/19-2I臥式6006000416Φ19×2正三角形146.521117E0309BEM1800-0.11/0.66-1185.3-6/25-1I立式180060002559Φ25×2正方形1185.311118E0310BJM1400-0.11/0.66-1329.2-9/19-2I臥式140090002502Φ19×2正三角形1329.221119E0401BEM800-0.66/0.33-209.3-4.5/19-1I臥式8004500797Φ19×2正三角形209.311120E0402BEM800-0.0022/1.65-209.3-4.5/19-1I立式8004500797Φ19×2正三角形194.111121E0403BJM1000-0.33/0.0022-256.3-4.5/25-2I臥式10004500742Φ25×2正方形256.3211泵選型一覽表序號設(shè)備位號設(shè)備名稱流量/(m3/h)揚(yáng)程/m轉(zhuǎn)速/(r/min)效率/%電動機(jī)功率/kW型號個(gè)數(shù)/臺1P0101A/B丙烷粗分塔進(jìn)料泵1302429008115SPG100-16022P0102A/B丙烷粗分塔回流泵2601714508418.5SPG200-25023P0103A/B丙烷粗分塔釜液泵4.4212900451.1SPG40-12524P0104A/B蒸發(fā)器進(jìn)料泵1504429008230SPG125-200A25P0201A/B加氫脫乙烷塔進(jìn)料泵14021.829007918.5SPG150-25026P0202A/B加氫脫乙烷塔回流泵25322900684SPG50-160(I)27P0203A/B加氫脫乙烷塔釜液泵2003214508530SPG150-31528P0204A-D丙烯精制塔回流泵72050145087132SPG300-40049P0205A/B丙烯精制塔釜液泵25202900743SPG50-125(I)210P0301A/B反應(yīng)器進(jìn)料泵1003229006418.5CQB100-80-160F211P0302A/B氧氣分離塔進(jìn)料泵3463014508555SPG200-400(I)B212P0303A/B氧氣分離塔回流泵4.4212900451.1SPG40-125213P0304A/B氧氣分離塔釜液泵3463014508555SPG200-400(I)B214P0305A/B脫水塔回流泵4003614508475SPG250-315215P0306A/B脫水塔釜液泵80352900451580ZW80-35216P0307A/B丙烯回收塔回流泵17.521.52900653SPG50-125(I)217P0308A/B丙烯回收塔釜液泵2602814508530SPG200-315218P0309A/B甲醇回收塔回流泵2604414507745SPG150-400219P0310A/B甲醇回收塔釜液泵1504429008230SPG125-200A220P0311A/B甲醇吸附塔出料泵7036.529007615SPG80-160(I)221P0401A/B液氨進(jìn)料泵65172900765.5SPG80-125222P0402A/B環(huán)氧丙烷進(jìn)料泵16.317.82900621.5SPG40-125(I)223P0403A/B汽提塔進(jìn)料泵12.512.52900671.1SPG40-100(I)224P0404A/B分隔壁塔進(jìn)料泵12.5202900631.5SPG40-125(I)225P0405A/B分隔壁塔釜液泵4.4212900451.1SPG40-125226P0406A/B分隔壁塔側(cè)線采出泵12.5202900631.5SPG40-125(I)227P0407A/B分隔壁塔回流泵17.521.52900653SPG50-125(I)2注：本項(xiàng)目多為輸送易燃易爆類物質(zhì)，故大多采用屏蔽泵，此外對于雙氧水這類腐蝕性較強(qiáng)的液體采用。（電機(jī)均采用防爆電機(jī)）儲罐選型一覽表設(shè)備位號名稱內(nèi)徑/mm高度/mm設(shè)計(jì)溫度/℃設(shè)計(jì)壓力/MPa材質(zhì)介質(zhì)安裝方式個(gè)數(shù)/臺V0101丙烷粗分塔進(jìn)料55Q345R丙烷臥式1V0102丙烷粗分塔回流罐26008400500.55Q345R丙烷臥式1V0103丙烷進(jìn)料緩沖罐16005600500.55Q345R丙烷臥式1V0104氫氣進(jìn)料緩沖罐300011600600.33Q345R氫氣立式1V0201氫氣緩沖罐24004800600.33Q345R氫氣立式1V0202加氫脫乙烷塔回流罐8002800603.4Q345R丙烯臥式1V0203丙烯精制塔回流罐22005800602.1Q345R丙烯臥式1V0301甲醇進(jìn)料緩沖罐20003200900.11Q345R甲醇臥式1V0302環(huán)氧化反應(yīng)進(jìn)料罐22005800700.33S30409丙烯雙氧水臥式1V0303氧氣分離塔回流罐6001600800.22Q345R環(huán)氧丙烷甲醇臥式1V0304脫水塔回流罐26008400600.11Q345R環(huán)氧丙烷甲醇臥式1V0305丙烯回收塔回流罐12003200601.65Q345R丙烯臥式1V0306甲醇回收塔進(jìn)料罐22004600800.11Q345R環(huán)氧丙烷甲醇臥式1V0401液氨進(jìn)料罐10003400500.66Q345R氨氣臥式1V0402環(huán)氧丙烷進(jìn)料罐120040001200.66Q345R環(huán)氧丙烷臥式1V0403反應(yīng)器出料中間罐1400220017017.6Q345R二異丙醇胺臥式1V0405分隔壁塔回流罐12003200800.0022Q345R一異丙醇胺臥式1V0406丙烯儲罐2120022800502.16Q345R丙烯立式3V0407環(huán)氧丙烷儲罐1700017691300.11S30409環(huán)氧丙烷立式4V0408雙氧水儲罐1700017691400.11S30409雙氧水立式3壓縮機(jī)選型一覽表設(shè)備位號名稱介質(zhì)型號數(shù)量進(jìn)口壓力/MPa出口壓力/MPa電機(jī)功率/kW生產(chǎn)廠家C0101丙烷進(jìn)料壓縮機(jī)丙烷MW-105/4010.20.4800南京壓縮機(jī)廠C0102氫氣進(jìn)料壓縮機(jī)氫氣MW-105/4010.20.4800南京壓縮機(jī)廠C0103反應(yīng)器出料壓縮機(jī)氫氣3BCL40810.20.84230沈陽鼓風(fēng)機(jī)廠C0201氫氣出料壓縮機(jī)氫氣ZW-0.56/20-4010.83.330南京壓縮機(jī)廠C0202丙烯精制壓縮機(jī)丙烷3BCL45910.260.86200沈陽鼓風(fēng)機(jī)廠C0301吹掃氣壓縮機(jī)乙烷2MCL60710.10.61299沈陽鼓風(fēng)機(jī)廠C0401氨氣循環(huán)壓縮機(jī)氨氣2MCL60710.10.61299沈陽鼓風(fēng)機(jī)廠C0402乙烷進(jìn)料壓縮機(jī)乙烷D-200/210.10.1630南京壓縮機(jī)廠

氣液分離設(shè)備選型一覽表設(shè)備位號名稱內(nèi)徑/mm高度/mm設(shè)計(jì)溫度/℃設(shè)計(jì)壓力/MPa材質(zhì)安裝方式個(gè)數(shù)/臺V0204丙烯精制塔分離器20004000500.8Q345R立式1V0404氨氣分離器300016000500.11Q345R立式1反應(yīng)器選型一覽表設(shè)備位號設(shè)備名稱型式類型尺寸/mm封頭形式設(shè)計(jì)壓力/MPa設(shè)計(jì)溫度/℃材料保溫防腐個(gè)數(shù)/臺R0101APDH反應(yīng)器移動床立式DN=3000LN=18000標(biāo)準(zhǔn)橢圓封頭0.44670S30409需要保溫外層涂防腐層1R0101BPDH反應(yīng)器移動床立式DN=3500LN=21000標(biāo)準(zhǔn)橢圓封頭0.33670S30409需要保溫外層涂防腐層1R0101CPDH反應(yīng)器移動床立式DN=3600LN=22000標(biāo)準(zhǔn)橢圓封頭0.275670S30409需要保溫外層涂防腐層1R0101DPDH反應(yīng)器移動床立式DN=4000LN=23900標(biāo)準(zhǔn)橢圓封頭0.22670