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總覽SAPCAMS變更管理(MCM)Contents1:MCMOverview制造變更管理總覽2:KeyFunctions/Terminology主要功能/術(shù)語(yǔ)

3:Demo演示ManagingChange—Organizing

變更管理-組織ChangeRecordsmanagethewho,what,when,whereandwhyforachange變更記錄管理變更涉及的人,對(duì)象,時(shí)間,地點(diǎn)和原因Whentochange變更的時(shí)間Model,effectiveunitrange機(jī)型、架次有效范圍Needdate需求日期Changeschedulinganalysis變更計(jì)劃分析Locationforchange變更位置Facility:location/site設(shè)施:位置/工廠Unitsection產(chǎn)品的部分Classifychangeeffort對(duì)變更事務(wù)進(jìn)行分類Chargenumber/salesorder登記號(hào)/銷售訂單Collectorformulti-changerelationships多個(gè)變更關(guān)系的集中Category(type)ofchange變更類別Whattochange變更的對(duì)象Parts,partdetail,andretirementdata部件,部件詳細(xì)信息,和退役數(shù)據(jù)Newandreworkplanning新部件和返工工藝Newtoolsandtoolupdates新的工裝和工裝更新Otherdocuments(process/procedurespecifications)其他文檔(工藝/流程規(guī)格)SAPComplexAssemblyManufacturingSolution

CoreComponentsSAPCAMS核心組件VisualEnterpriseGenerator企業(yè)可視化IntegratedProcessDefinitiondefineshowaproductismanufacturedormodifiedduringproductsupport集成產(chǎn)品定義定義產(chǎn)品是如何制造或修改ManufacturingExecutionmanagesworkinprocessontheshopfloorasdefinedbyIntegratedProcessDefinition制造執(zhí)行管理按照IPD定義的車間作業(yè)過(guò)程

CAMS-INT(Mii)Engineering設(shè)計(jì)/PLMERP/MRPBillofMaterialManagement(BoMM)(EBoM,MBoM,ABoM,SBoM)ComputerAidedProcessPlanning(CAPP)變更管理

(MCM)ProjectManagementIntegrator(PMI)As-BuiltBillofMaterial(ABoM)FinishedProduct成品EngineeringBoMPartMasterRoutingsMBoMMBoMChangeAnalysisShopFloorManagement(SFM)OrderCreate工單創(chuàng)建OrderExecute工單執(zhí)行OrderMaintenance維護(hù)OrderDataPlanDataOrderDemandWIPStatusLaborTransactionsRequestforRe-WorkPlansDispositionRe-WorkNon-ConformanceManagement(NCM)非一致性管理NCRData3DModel模型BusinessandProcessFunctions

業(yè)務(wù)和流程功能變更管理(MCM)isdesignedspecificallyformanufacturerswhosestringentauditingandreportingregulationsrequireadocumentationtoolthatalsoroutes,audits,andmonitorseachchange,frominitiationthroughincorporationtomanufacture.

變更管理模塊是專門為嚴(yán)格遵從審計(jì)和披露法規(guī)的制造企業(yè)設(shè)計(jì)的,這些企業(yè)需要一個(gè)能夠從發(fā)起到落實(shí)到制造過(guò)程的完整周期中引導(dǎo),監(jiān)控每個(gè)變更的備案工具。Providesaplatformtoaccessrelateddataandgraphics,managesthechange,evaluatesitsprogress,andprovidesmanagementwithreal-timestatusandvisibilityregardingthesechanges.

提供了一個(gè)變更相關(guān)數(shù)據(jù)、圖形訪問(wèn)的平臺(tái),管理變更并評(píng)估其進(jìn)度,已經(jīng)為管理層提供變更的實(shí)時(shí)狀態(tài)和可視化管理Processfunctions流程功能Tightlycoupledconfigurationmanagement:與配置管理緊密結(jié)合EngineeringBillofMaterial(EBOM)–netchangeEBOM的凈變更管理ManufacturingBillofMaterial(MBOM)MBOMTightlycoupledprocessmanagement:與工藝管理緊密聯(lián)系CAPPOrderMaintenanceandotherdocuments工單維護(hù)和其他文檔ManagingChange—WorkFlow

變更管理-工作流The“who”ismanagedbytwosignoffcyclesforeachchange每個(gè)變更涉及的人員分別關(guān)聯(lián)到兩個(gè)簽審階段Definition/CommitmentPhase定義/承諾階段Collaborativecompilationofchangeimpact,eitherinternalorexternal協(xié)作梳理變更的內(nèi)外部影響Advance-releaseandreleaseactivity提前確定相關(guān)作業(yè)Identifytherequirements,roles,andactionsthatwillbeinvolvedinthechangeincorporation(ExecutionPhase)明確變更執(zhí)行階段相關(guān)的需求,角色,已經(jīng)作業(yè)Supportedbyasignoffcycle(evaluation/approval)process通過(guò)一個(gè)簽審過(guò)程來(lái)實(shí)現(xiàn)(評(píng)估/批準(zhǔn))ExecutionPhase執(zhí)行階段Approvedchangerecordsareauto-promotedtothisstate已批準(zhǔn)的變更記錄會(huì)自動(dòng)進(jìn)入執(zhí)行狀態(tài)ActionItemseactivetasksthatarerecordedandsignedoffeithersystematicallyormanually任務(wù)項(xiàng)會(huì)變成激活的,并且被記錄和批準(zhǔn)Supportedbyaseparatesignoffcycle(implementation)process包含單獨(dú)的審批流程ChangeRecord變更記錄Changerecordsare:變更記錄是:

Templatesthatdocumentthechangescopeinaconsistent,reliable,efficientmanner

一致,可靠,高效地記錄變更范圍的模板Supportedviarevisioncontrol;canbeputonhold;andhaveotherfunctionsthathelpmaintainanefficientandconsistentchangeincorporationprocess

支持版本管理,可以設(shè)置為凍結(jié)狀態(tài);以及其他確保高效一致的變更流程的功能DefinitionSignoffCycle定義審批流程TheDefinition/Commitmentphaseisusedtodefine,collect,andorganizetheactivitiesassociatedtoachange

定義/承諾階段用于定義,收集,組織變更相關(guān)的作業(yè)ThesignoffcycleisusedtoidentifyorganizationsinvolvedintheChangeBoardactivity

審批流程用于識(shí)別變更作業(yè)相關(guān)的單位ClickSignoffCycleintheHeaderfunctionpanel.點(diǎn)擊抬頭功能欄的審批流程Signoff—Substatus審批-子狀態(tài)SubstatusisusedduringeithertheCommitmentorExecutionphasetocontrolaccesstothechange

子狀態(tài)是用于在承諾或執(zhí)行階段控制對(duì)變更的訪問(wèn)ValuesincludeHeld,Rejected,orSuperseded狀態(tài)值包括凍結(jié),拒絕,和放棄Helddenotesworkonachangerecordhasbeentemporarilystopped

凍結(jié)表示變更相關(guān)工作已經(jīng)暫時(shí)停止了Rejected:拒絕SendsachangerecordfromExecutionbacktoCommitmentforfurtheractivity

將變更記錄從執(zhí)行轉(zhuǎn)回承諾,等待進(jìn)一步處理ACommitmentsignoffcycleusermustaccepttherejectionforthechangerecordtobeputbackintotheCommitmentcycle承諾階段的用戶要接受拒絕才能讓變更記錄回到承諾狀態(tài)Superseded:放棄IndicatesarejectionduringtheExecutionphasewasaccepted表面變更記錄在執(zhí)行階段被拒絕了ArevisionofthechangerecordiscreatedonacceptanceandtheoriginalchangerecordisgivenasubstatusofSuperseded需要?jiǎng)?chuàng)建一個(gè)新版本的變更記錄,原變更記錄處在被放棄狀態(tài)ClickSpecialInstrintheHeaderfunctionpanel.點(diǎn)擊抬頭功能欄的特殊指令ChangeRecordHeader變更記錄抬頭

SpecialInstructions特殊指令

SpecialInstructions特殊指令Canbeusedtodescribethereason,theaffecteditems,orprovideotherusefulstatementsaboutthechangeandchangeimpact可以用于描述原因,涉及的物料,或提供其他關(guān)于變更影響的有用的文本ClickDocumentsintheHeaderfunctionpanel.點(diǎn)擊抬頭功能欄的文檔ChangeRecordHeader變更記錄抬頭

Documents文檔

Documents文檔Affecteddocumentsanddrawingsandtheirassociatedchangeinformationcanbelistedandhyperlinkedtothesourcedocument涉及的文檔和圖紙以及其相關(guān)信息可以在變更記錄中列出來(lái),并鏈接到源文件FileretrievedbyMCMDouble-clickinFileNamefieldtoviewthedocument.雙擊文件名字段顯示文檔ChangeRecordHeader變更記錄抬頭

Documents文檔ChangeRecordHeader變更記錄抬頭

Notes注釋

Notes注釋NoteslistedontheHeadercanbeassociatedtotheirrespectivepartormaterialcalloutswhenapplicable抬頭注釋可以和相關(guān)的部件或物料明細(xì)表關(guān)聯(lián)ClickNotesintheHeaderfunctionpanel.點(diǎn)擊抬頭功能欄的注釋ClickthePartsListbuttoninthefunctionpanel.點(diǎn)擊功能欄的部件清單按鈕PartManagement部件管理FromthePartsListfunctionpanel,userscanincorporatetheengineeringBOMintothemanufacturingBOM

在部件清單功能欄,用戶可以將EBOM導(dǎo)入到MBOMClickMBOMIncorpinthePartsListfunctionpanel.ClickonClose.點(diǎn)擊MBOM導(dǎo)入,并點(diǎn)擊關(guān)閉Add(new)requirementsarelistedhere新加的部件在此列出Netchangerequirementsarelistedhere變更的部件在此列出PartManagement部件管理SelectapartinthePartNumbertableandclickthePartDetailbuttonwhichwilldisplaythePartDetailscreen.選擇部件表,并點(diǎn)擊部件詳情PartManagement部件管理PartDetailprovidestotalpartaccountabilityforchangeaffecteditemsincludingadditions,deletions,andchangestotherequiredquantityofitems部件詳情提供了部件相關(guān)變更的完整支持,包括添加,刪除,數(shù)量變更等SelectapartinthePartNumbertableandclickthePartRemovalbutton.(onlyavailableforPartActions“L”Limitedor“D”Deleteditems).選擇部件號(hào),點(diǎn)擊部件刪除按鈕PartManagement部件管理Partremovalprovides:刪除部件功能Totalaccountabilityfordeletionsanddecreasesintherequiredquantity

為刪除或減少部件的數(shù)量提供完整的支持Meansforthedispositionofremoveditems意味著對(duì)刪除項(xiàng)的處置方案ActionItemsOverview待處理事項(xiàng)總覽AutomatedActionItementryduringplancreate在工藝創(chuàng)建中自動(dòng)創(chuàng)建待處理事項(xiàng)Privilegeduserselectsauthorityandsystemconfirms有權(quán)限的用戶選擇授權(quán)并確認(rèn)Firsttimetheplanisclosed,themessageshowndisplays工藝第一次關(guān)閉時(shí)系統(tǒng)會(huì)彈出消息ActionItemsOverview添加變更項(xiàng)總覽ManualentryduringCommitmentphase在承諾階段手工錄入Plans/orders工藝/工單Toolplans/toolorders工裝工藝/工裝工單Otherdocuments

其他文檔IntegratedwithCAPPandOM與CAPP和工單管理集成IntegratedwithToolPlanningandToolOM與工裝工藝和工裝工單管理集成Integratedwithotherdocumentsystems與其他的文檔系統(tǒng)集成ClickActionItemsintheHeaderfunctionpanel.在抬頭功能欄點(diǎn)擊待辦事項(xiàng)ActionItemsOverview待辦事項(xiàng)總覽ActionItemsOverview待辦事項(xiàng)總覽EachActionItemcanbeindependentlydefinedandmonitoredthroughoutthechangeprocess

在整個(gè)流程中每個(gè)待辦事項(xiàng)都可以單獨(dú)定義和監(jiān)控Actionitemscanbeassignedtoanindividualorgroup,markedforexpediting,categorizedbycomplexity,givenaneeddate,andmore

待辦事項(xiàng)可以分配給個(gè)人或組,可以標(biāo)記為快速處理,復(fù)雜度分級(jí),需求日期,和其他Allthesedefinableelementsassistinmanagingchangeandchangeincorporation所有這些可定義的元素都可以對(duì)變更流程提供幫助SelectanactionitemandclickAssignSelected.選擇待辦事項(xiàng)并點(diǎn)擊分配選中的AssigningActionItems分配待辦事項(xiàng)ActionItemsassignmentsareselectionsfromvalidvaluesateitherauserorgrouplevel待辦事項(xiàng)分配是從有效的用戶或用戶組中選取ClickSignoffCycleintheHeaderfunctionpanel.點(diǎn)擊抬頭功能欄的簽審流程ExecutionSignoffCycle執(zhí)行簽審流程Onceachangerecordreceivesapprovalfromallreviewers,itmovestotheExecutionPhase一旦所有審核人員都批準(zhǔn),變更記錄就進(jìn)入執(zhí)行階段ReviewersapprovaldateExecutionPhase執(zhí)行階段Inthisphase,ActionItemseapprovedworkthatwillbemonitoredthroughcompletion在這個(gè)階段,待辦事項(xiàng)變成已批準(zhǔn)的任務(wù),這些任務(wù)在整個(gè)過(guò)程中都被監(jiān)控WhenallActionItemsarecompleted,thechangerecordstatuschangesto“Complete”當(dāng)所有待辦事項(xiàng)都完成后,變更記錄的狀態(tài)變成完成EBOMViewEBOM視圖EBOMrevisedfromPDMormanuallyEBOM的變更來(lái)自PDM或手工EBOMchange:EBOM變更TheC3A1734-19AntennaSupportislimitedforModel3410EFrom0001Thru0004andreplacedbytheC3A1734-52GroundSupportforModel3410E0005andon

部件C3A1734-19針對(duì)機(jī)型3410E0001到0004架次有效,被部件C3A1734-52機(jī)型3410E0005以上架次替代ChangeRecord變更記錄EBOMSendtoChangeManagementfunctionalitypopulatesthechangerecordwithCHANGESONLY

EBOM的發(fā)送到變更管理功能產(chǎn)生變更記錄ChangesfromEBOMaresenttoMCManddisplayinthepartslistMBOMIncorporationMBOM導(dǎo)入ChangerecordMBOMincorporationdialogboxdisplaysallactivityforchangerequiredinMBOM

變更記錄的MBOM導(dǎo)入對(duì)話框顯示所有要在MBOM做得變更AdditionstoEBOMareincorporatedintoMBOM在EBOM中添加的項(xiàng)目合并到MBOM中ChangestoEBOMareincorporatedintoMBOM對(duì)EBOM的變更合并到MBOM中MBOMViewMBOM視圖MBOMreflectschangesfromEBOMMBOM反映EBOM的變化C3A1734-19islimitedto3410E0001/0004C3A1734-52isaddedat3410E0005/9999EngineeringChangeProcess設(shè)計(jì)變更ThefollowingshowsanEBOMforMCM-MA-3,Rev–(theinitialrevision)以下演示部件MCM-MA-3的EBOMItseffectivitywassetasF1030001-9999有效范圍是F1030001-9999Toviewtheeffectivity,clicktheConfigurationtabandselecttheUniqueConfigoption

點(diǎn)擊配置頁(yè)簽并選擇唯一配置項(xiàng)可以顯示有效范圍EngineeringChangeProcess設(shè)計(jì)變更流程EngineeringnowwantstomakeachangetoMCM-MA-3工藝工程師想要對(duì)部件MCM-MA-3做變更ThechangewillremovetheMCM-DT-5componentandreplaceitwithMCM-DT-11component

該變更試圖刪除組件MCM-DT-5,并以MCM-DT-11代替TheeffectivityofthechangewillbesetatmodelF103,unit0002-9999

變更的有效性是在機(jī)型F103,架次0002-9999EngineeringChangeProcess設(shè)計(jì)變更流程Theusercreatesarevision(up-revs)thepartandaddsMCM-DT-11用戶創(chuàng)建變更添加部件MCM-DT-11TherevisionisnowA版本現(xiàn)在是ATherearetwoconfigurationsoftheEBOMEBOM有兩個(gè)配置TheoriginaleffectivityhasbeenchangedtoF103,0001-0001原先的有效性已經(jīng)變成F103,0001-0001AnewconfigurationhasbeencreatedforF103,0002-9999新的配置從F103,0002-9999開(kāi)始生效BecausetherearenofiltersappliedtotheEBOM,thedisplayincludesallconfigurationshenceallthecomponentsarelisted(i.e.,boththeMCM-DT-5andtheMCM-DT-11)由于沒(méi)有設(shè)置過(guò)濾,所有配置的組件都顯示出來(lái)了EngineeringChangeProcess設(shè)置變更AfteryouselectafilterandclickApply,onlytheselectedconfigurationisshownTheConfigurationtabturnsredindicatingthatthemodelF103,unit0001-0001configurationisbeingviewed(i.e.,theMCM-DT-11isnotpresent)設(shè)置過(guò)濾并點(diǎn)擊應(yīng)用,只有選中的配置會(huì)顯示出來(lái)。配置頁(yè)簽是紅色的,表示機(jī)型F103,架次0001-0001的配置正在顯示EngineeringChangeProcess工程變更流程Selectingtheotherconfiguration,modelF103,unit0002-9999,removesMCM-DT-5andMCM-DT-11appears選擇其他配置,機(jī)型F103,架次0002-9999,刪除MCM-DT-5,MCM-DT-11出現(xiàn)EngineeringChangeProcess設(shè)計(jì)變更InMCM,theuserretrievestheCRandaddstheappropriateusersandgroupstotheDefinition/CommitmentPhasesignoffcycle在MCM模塊中,用戶可以提取變更記錄以添加相關(guān)的用戶或用戶組到定義/承諾階段的簽審流程中TypicallytheusersandorgroupswouldrepresenttheChangeBoard通常用戶或用戶組代表變更面板TheCRnowshowsupintheWorkQueueforthoseusers/groups變更記錄會(huì)在用戶或用戶組的工作隊(duì)列中顯示TheycanadddatatotheCR,identifyingthetasksrequiredtoimplementthechange—inthiscase,thelimitationofMCM-DT-5andtheadditionofMCM-DT-11用戶可以對(duì)CR添加數(shù)據(jù),識(shí)別需要完成的任務(wù)等EngineeringChangeProcess設(shè)計(jì)變更AspartoftheEBOMmigrationtotheCR,thelimitationofMCM-DT-5hasbeenidentified作為EBOM遷移的一部分,對(duì)MCM-DT-5的限制已經(jīng)識(shí)別EngineeringChangeProcess設(shè)計(jì)變更流程ThePartRemovaldialogboxcanbeusedtoidentifytheQtyonHanddatathatmaybesuppliedbythePCgroup’sChangeBoardrepresentative部件刪除會(huì)話框可以用于識(shí)別現(xiàn)有庫(kù)存數(shù)量TheCommentssectioncanbeusedtorecordanynotesassociatedtothepartremoval備注部分可以記錄相關(guān)文本EngineeringChangeProcess設(shè)計(jì)變更流程ClickingMBOMIncorpinthePartsListfunctionpanelopenstheEBOMAffectedPartListdialogbox在部件清單功能欄點(diǎn)擊MBOM導(dǎo)入,打開(kāi)EBOM影響的部件清單會(huì)話框MCM-DT-11islistedintheNewPartRequirements(Add)section

MCM-DT-11列在新加入的部件區(qū)域MCM-DT-5islistedintheModifiedPartRequirementssection

MCM-DT-5列在調(diào)整的部件區(qū)域EngineeringChangeProcess設(shè)計(jì)變更流程AlthoughfromtheEngineeringstandpoint,MCM-DT-5andMCM-DT-11aredirectlylinkedtoMCM-MA-3,fromaManufacturingstandpointMCM-DT-5hasbeenassociatedtoaninstallationkit—MCM-IK-1雖然從設(shè)計(jì)的角度看,MCM-DT-5和andMCM-DT-11是直接關(guān)聯(lián)到MCM-MA-3的,但是從工藝的角度MCM-DT-5是和安裝包MCM-IK-1關(guān)聯(lián)的EngineeringChangeProcess設(shè)計(jì)變更ClickingtheAddToMBOMbuttonwilladdMCM-DT-11totheMCM-MA-3MBOM點(diǎn)擊添加到MBOM按鈕,添加MCM-DT-11ClickingtheAssignMBOMParentbuttonallowsyoutospecifyMCM-IK-1astheparentandaddsMCM-DT-11toit

點(diǎn)擊分配MBOM父項(xiàng)按鈕可以定義MCM-IK-1為MCM-DT-11的父項(xiàng)LeveragingthisfunctionalityeliminatestheneedtodraganddropMCM-DT-11intheBOMfromMCM-MA-3toMCM-IK-1

利用這個(gè)功能可以避免部件的拖動(dòng)EngineeringChangeProcess設(shè)計(jì)變更流程ClickingtheModifyMBOMbuttonwilllimitMCM-DT-5withinMCM-IK-1點(diǎn)擊修改MBOM按鈕將會(huì)限制MCM-DT-5Theuserisalsopromptedtorolltherevisionoftheprocessplan系統(tǒng)同時(shí)會(huì)提示用戶修改工藝計(jì)劃ClickingtheAutoModifyMBOMbuttonwillbypasstherevisionrolloftheprocessplanandonlyupdatetheMBOM點(diǎn)擊自動(dòng)修改MBOM按鈕將會(huì)跳過(guò)工藝修改EngineeringChangeProcess設(shè)計(jì)變更流程

AfterclickingModifyMBOM,theEBOMModifiedPartListdialogboxappears點(diǎn)擊調(diào)整MBOM后,EBOM變更部件清單會(huì)話窗顯示出來(lái)ClickingApplystartstheMBOMincorporationprocess點(diǎn)擊應(yīng)用,開(kāi)始MBOM導(dǎo)入流程EngineeringChangeProcess設(shè)計(jì)變更流程DuringtheMBOMincorporationprocess,anewrevisionoftheMCM-IK-1MBOMwillbecreatedandthesystemwillprompttheuserwiththefoll

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