沃爾瑪FCCA的評(píng)分標(biāo)準(zhǔn)

FCCA簡(jiǎn)介FCCA驗(yàn)廠全稱為：FactoryCapability&CapacityAssessment,即工廠產(chǎn)量及能力評(píng)估，沃爾瑪（Wal-mart）新推行的工廠審核項(xiàng)目，其目的是審核工廠的產(chǎn)量及生成能力是否符合沃爾瑪?shù)漠a(chǎn)能和質(zhì)量要求，其主要內(nèi)容包括以下幾個(gè)方面：1、FactoryFacilitiesandEnvironment工廠設(shè)施和環(huán)境2、MachineCalibrationandMaintenance機(jī)器校準(zhǔn)和維護(hù)3、QualityManagementSystem質(zhì)量管理體系4、IncomingMaterialsControl來(lái)料控制5、ProcessandProductionControl過(guò)程和生產(chǎn)控制6、In-HouseLab-Testing內(nèi)部實(shí)驗(yàn)室測(cè)試7、Finalinspection最終檢驗(yàn)FCCA驗(yàn)廠審核文件1．工廠簡(jiǎn)介2．營(yíng)業(yè)執(zhí)照3．質(zhì)量手冊(cè)4．操作規(guī)程5．組織結(jié)構(gòu)6．崗位職責(zé)描述7．質(zhì)量會(huì)議記錄8．產(chǎn)前會(huì)議記錄9．生產(chǎn)計(jì)劃及生產(chǎn)進(jìn)度表10.供應(yīng)商管理11.生產(chǎn)工序流程圖12.文件控制程序13．來(lái)料檢驗(yàn)規(guī)范及記錄14．生產(chǎn)作業(yè)指導(dǎo)書15．客戶投訴記錄16．糾正預(yù)防措施17．生產(chǎn)設(shè)備清單18．保養(yǎng)維修記錄19．計(jì)量器具校準(zhǔn)記錄20．測(cè)量?jī)x器的檢驗(yàn)書21．測(cè)試程序、記錄22．不合格品的控制程序、記錄23．首件樣品評(píng)估確認(rèn)程序24．員工培訓(xùn)記錄（上崗、技能）25．外發(fā)產(chǎn)品檢驗(yàn)報(bào)告26．產(chǎn)中檢驗(yàn)報(bào)告27．出貨檢驗(yàn)報(bào)告FCCAvs.Pre-Qualification

工廠產(chǎn)能產(chǎn)量審核與工廠預(yù)先資格評(píng)估的關(guān)系FCCAisoneauditofpre-qualificationfornewfactoryunderAtypesupplierthatinclude:工廠產(chǎn)能產(chǎn)量審核是工廠預(yù)先資格多種評(píng)估的其中一項(xiàng),工廠預(yù)先資格評(píng)估包括:-FactoryCapacity&CapabilityAudit（FCCA）工廠產(chǎn)能產(chǎn)量審核-Ethicalstandardaudit（ES）社會(huì)道德標(biāo)準(zhǔn)審核-Supplierchainsecurity(SCS)audit（GSV）供應(yīng)鏈安全審核AssessmentResult評(píng)估結(jié)果Result結(jié)果Rating得分Good通過(guò)80-100%w/ocriticalpointrating080-100%且關(guān)鍵點(diǎn)不能得零分Acceptable可接受60-79%withCorrectiveActions,withoutcriticalpointrating060-79%提供改進(jìn)措施,且關(guān)鍵點(diǎn)不能得零分Unacceptable不可接受0-59%Basedontheinitialauditandresult,afollow-upauditmayberequired根據(jù)初次評(píng)估情況及結(jié)果會(huì)決定是否需要跟蹤評(píng)估Re-applicationforFCCAassessmentwilldependoncorrectionofallnon-compliances.CAPwillbereviewedbythirdpartyandapprovedbyGPCorpQA.如果初次評(píng)估不通過(guò),工廠必須改善所有不符合項(xiàng),提供的改進(jìn)計(jì)劃并通過(guò)第三方機(jī)構(gòu)審核及WGPCORPQA的批準(zhǔn),才可申請(qǐng)?jiān)俅卧u(píng)估AllnewfactoriesmustachieveanFCCAratingnolessthan60%withatleastonescoreoncriticalcheckpoints由A類貿(mào)易商引進(jìn)的新工廠必須取得FCCA分?jǐn)?shù)不少于60%且所有關(guān)鍵評(píng)估點(diǎn)至少得1分Noorderwillbeplacedtonewfactorieswithratingunder60%orzeroscoreonanycriticalcheckpoints.如果新工廠FCCA得分少于60%或任一關(guān)鍵評(píng)估點(diǎn)得0分,0分關(guān)鍵點(diǎn)未整改之前不得下定單給此工廠

一、FCCAprocess

新工廠FCCA流程備注：FactoryPre-qualification新工廠預(yù)評(píng)估-Wal-Mart’snewfactoryunder“A”type(Overseas)Supplier.FCCA適用于所有A類貿(mào)易商引進(jìn)的沃爾瑪新工廠-ExistingFactoriesunder“A”typesupplierhavebeeninactiveover18months現(xiàn)有A類貿(mào)易商的工廠凍結(jié)超18個(gè)月,如重新啟用,須通過(guò)FCCA1.NewfactoryrequestissubmittedtoGP.貿(mào)易商向沃爾瑪全球采辦申請(qǐng)新工廠加入2.GPESCoordinatorsendssupplierthethirdpartycontactinstructionsandnotifiesthethirdpartyofassessmentrequest.采辦GP的道德標(biāo)準(zhǔn)ES部門的聯(lián)絡(luò)員通知第三方機(jī)構(gòu)此申請(qǐng)，并告知貿(mào)易商第三方機(jī)構(gòu)的聯(lián)絡(luò)方式3.ThethirdpartysendPItosupplierforauditfeeclaim,alongwithauditpackagethatinclude:auditnotice,pre-auditquestionnaire,auditoutline,etc第三方機(jī)構(gòu)收到審核申請(qǐng)后,直接提供形式發(fā)票給貿(mào)易商或工廠處理審核費(fèi)用,同時(shí)將審核相關(guān)資料提供給貿(mào)易商或工廠4.Suppliermakespayment,providequestionnairetothethirdpartyandschedulesassessment.貿(mào)易商支付評(píng)估費(fèi)用,提供問(wèn)卷調(diào)查表并與第三方機(jī)構(gòu)協(xié)商評(píng)估排期5.ThethirdpartyconductsassessmentandreportsfindingstoGPCorporateQAbyagenericemail:fccahlh@第三方機(jī)構(gòu)執(zhí)行FCCA評(píng)估,然后將報(bào)告?zhèn)鹘oGPCORPQA6.CorporateQAnotifiesESCoordinatorofresult.CORPQA審核完報(bào)告后，通知ES協(xié)調(diào)員FCCA最終的結(jié)果7.ESCoordinatornotifiessourcing/merchandiserandsupplierofoverallresultaftercompletionofESauditES協(xié)調(diào)員綜合ES及FCCA評(píng)估結(jié)果,給出新工廠預(yù)先資格評(píng)估的最終結(jié)果,將結(jié)果通知到沃爾瑪全球采辦業(yè)務(wù)部和貿(mào)易商

二、FCCAprocessforexistingfactory

現(xiàn)有在用工廠的FCCA流程Existingactivefactories備注：InlinewithGP’scontinuouseffortonourQualityAssuranceprograms,wewillnowinitiateFCCAforallexistingToyFactoriesundertype“A”SuppliersfromSept.2008.持續(xù)體現(xiàn)GP品管戰(zhàn)略,從2008年9月起,將對(duì)現(xiàn)有在用A類貿(mào)易商的工廠進(jìn)行FCCA評(píng)估1.GPmerchantprovideexistingfactorylistwithsupplier/factory’scontactinformationtoCorpQA.GP業(yè)務(wù)員提供現(xiàn)有在用工廠名單及聯(lián)絡(luò)方式給GPCorpQA2.GPCorpQAsendthefactorylistwithsupplier/factory’scontactinformationtothethirdpartyforFCCArequest.GPCorpQA提供現(xiàn)有在用工廠名單及聯(lián)絡(luò)方式給第三方機(jī)構(gòu)做為FCCA的申請(qǐng)3.Thethirdpartycontactwithsupplier/factoryforpaymentsettlement,andalsosendFCCApackagetothemforauditscheduling.第三方機(jī)構(gòu)聯(lián)絡(luò)貿(mào)易商支付評(píng)估費(fèi)用,并提供問(wèn)卷調(diào)查表等資料給貿(mào)易商/工廠4.Supplier/factorysettlepayment,providefilledquestionnairetothethirdparty,andconfirmauditdatewithin4workingdays貿(mào)易商/工廠4個(gè)工作日內(nèi)付審核費(fèi)用,填寫問(wèn)卷調(diào)查表回傳給第三方機(jī)構(gòu),并確認(rèn)審核日期5.ThethirdpartyconductsFCCA,communicatenon-complieswithsupplier/factory.第三方機(jī)構(gòu)執(zhí)行FCCA評(píng)估,與工廠溝通發(fā)現(xiàn)的不符合項(xiàng)6.Supplier/factorysendCAPtothethirdpartywithin3workingdaysafterFCCAaudit工廠在評(píng)審結(jié)束后3個(gè)工作日提交改進(jìn)計(jì)劃7.ThethirdpartyreviewandcommentCAP