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1、攪 拌 罐BLENDING TANK說明書Specification廣州市依肯乳化機械設備有限公司GUANGZHOU YKN EMULSIFYING MACHINERY CO,.LTD一 用途 Usage本攪拌罐主要用于液體洗滌劑,如洗潔精、香波、沐浴露等產(chǎn)品的配制。本機集攪拌、均質(zhì)、加熱、保溫等功能于一體,且具有節(jié)能、耐蝕、生產(chǎn)能力強、清洗方便、結(jié)構(gòu)簡單等特點,是廠家配置液體的理想設備。This blending tank is main use in producing detergent, such as dish wash、shampoo、shower gel and so on. T
2、he machine set mixing function、homogeneous function、heating function、insulation at an organic whole. And it has many features, such as energy conservation、corrosion resistance、high efficiencies、easy to clean、simple structure and so on. It is the ideal equipment to liquid products for manufactures.二
3、結(jié)構(gòu) Structure本設備分為罐體、罐蓋、攪拌機構(gòu)、均質(zhì)機構(gòu)、電控裝置和框架平臺。罐體上與物料接觸的部分使用316材料制成。罐體有兩個夾層,為加熱層和保溫層;罐體內(nèi)外拋光,罐體內(nèi)裝有攪拌槳和均質(zhì)頭,工作時起均質(zhì)攪拌作用;罐體頂部有擺線針輪減速器,帶動攪拌槳,并可裝拆和清洗,有一扇半開式鍋蓋,供清洗和進料用;罐體底部裝有裝有溫度計,顯示罐內(nèi)溫度;下面還帶有兩個出料口,一個垂直向下,尺寸為3寸,另個一朝向前面,尺寸為2寸;兩個出料口都裝有放料閥,等均質(zhì)攪拌結(jié)束后,打開放料閥手柄90°,即可放料;放料口可以連接管道方便放料。本設備配備有小型的框架平臺,方便客戶往罐體里面加料和檢測罐體內(nèi)
4、物料的情況。This equipment divide into body、lip、rabbling mechanism、homogeneous institutions、electric control unit、 frame platform. Parts in contact with materials is made of SS316. The body has double layer are heating layer and insulation layer; The body is polished inside and outside, there is installed
5、 mixing propeller and dispersing aggregates which play the part in mixing. A cycloidal-pin wheel drive the impeller at the top of the tank body, it can dismounting to clean,there is a half open the lid for cleaning and feeding.There is a thermometer at the bottom of the body, it can shows the temper
6、ature inside the tank. Two outlet at the bottom of the body, one is 3 inch vertically down, the other one is 2 inch horizontal forward, both are with dump valve. After finishing mixing, turn the feeding valve handle in 90°can be feeding. Outlet can link pipe for emptying easy. The equipment wit
7、h small frame platform for feeding and chat the condition inside the tank more easy.三 特性 Characters本罐體以380V電力為熱源,加熱夾層內(nèi)裝有電熱棒,由外接電源控制,且加熱夾層外部配備有保溫夾層,夾層內(nèi)塞有高質(zhì)量的保溫棉。故整個罐體具有受熱面積大,熱效率高,加熱均勻,液料沸騰時間短,保溫時間長等特點。The heating source of the tank is 380V. Heating layer install with electrical bar, controlled by an
8、external power source. A insulation layer In the external of heating layer. There are high quality insulated cotton between two layers. So the tank has the feature , such as large heating areas、high heat efficiency、evenly heating、short boiling time、long insulation time.四 技術(shù)參數(shù)Technical Parameters 公稱容
9、積Nominal Volume500L最大容量Max Volume外型尺寸External Dimensions攪拌功率Mixing Power2.2kW攪拌轉(zhuǎn)速Mixing Speed065r/min均質(zhì)功率Homogenizing Power4kW均質(zhì)轉(zhuǎn)速Homogenizing Speed3000r/min加熱方式Heating Way電加熱輸入電源Power SupplyAC380V 5060Hz出料口尺寸Out Size3”&2”重量Weight五 安裝 Install本設備安裝在水平的地面上,以保證立式擺線針輪減速器豎直安裝;接電時,注意攪拌槳應順時針方向旋轉(zhuǎn),均質(zhì)頭應逆時
10、針方向旋轉(zhuǎn)(從罐口往罐內(nèi)看),不得逆轉(zhuǎn)。This equipment must be install on the level ground to ensure that the vertical cycloidal pinwheel reducer vertical installation;when the power on, notice that the impeller should be clockwise, and homogeneous head should be counterclockwise (look through the tank mouth), it cant
11、be on the opposite. 六 使用和保養(yǎng) Use and preserve1. 攪拌罐使用前,罐內(nèi)須用淡熱水洗干凈。物料由開放鍋蓋倒入,放入物料不宜裝的太滿,以免物料被攪拌時外濺,造成物料損失或環(huán)境污染。2. 攪拌結(jié)束,放盡灌內(nèi)剩余物料,應盡快使用溫水沖洗,刷掉附著物料,并對罐體進行全面清洗,待下次使用。3. 要經(jīng)常檢查設備和減速器的工作情況,減速器乳化油不足時,應及時補充,半年換一次(40#機油)。在設備不用時,一定要用清水洗凈罐體內(nèi)外,勿用臟水沖洗,以免腐蝕,經(jīng)常擦洗罐體,保持外膽清潔,內(nèi)膽光亮,達到經(jīng)久耐用的目的。1. Before use the tank, interi
12、or must be clean by hot fresh water. Material should be put in through the open lid. the material should not be too full, to avoid material was stirring spill that due to material loss or environmental pollution.2. After finishing blending, let out all material inside the tank, wash the tank with wa
13、rm water immediately, brush away the attachments, wash the body completely, for next use.3. Chat the performance of the equipment and gear reducer frequently. When oil of reducer emulsified in shortage, should add immediately. When the equipment is nonuse, it must use clean water to clean inside and outside, it must not use dirty water to
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