CCS焊接工藝認(rèn)可表格

1、FORMpWPS-1/3焊接工藝計(jì)劃書（pWPS）Preliminary Welding Procedure Specification基本參數(shù)工作控制號(hào):Essential parametersNo.焊接工藝名稱及編號(hào)Name and serial number制造廠名稱及地址Manufacture ' s Name andaddress焊接方法：Welding process單 道 焊Single pass多 道 焊Multi pass組 合 焊Multi process單面焊匚|One side雙面焊匚|Double side背面清根Back gouging接頭型式：Joint

2、type焊接位置：Welding position母材級(jí)別/交貨狀態(tài)：Parent metal grade /deliverycondition焊接設(shè)備的型號(hào)：Welding equipment母材厚度Thickness車間底漆：Shop primer管子外徑尺寸：PipeoutsideDia.保護(hù)氣體(種類/純度)：Shieldinggas(type/purity)坡口設(shè)計(jì)(草圖)Test joint details (sketch withdimensions)焊道布置和焊接順序(草圖)Bead sequence details(sketch)焊接參數(shù)Welding parameters焊

3、道Run焊接 方法Proce ss焊材 直徑Size of fille r mater ial(m m)電流種 類和極 性 Type of current /Polarit y焊接 電流Curre nt (A)電弧 電壓Volt age (V)焊接速 度*Trave l speed* (cm/mi n)熱輸入 *Heat input*kJ/c m氣體流量Gas flowrate(1 /min)*如有必要時(shí)*If required焊接工藝計(jì)劃書 （pWPS）（續(xù)） FORMpWPS-2/3焊接/（型號(hào)/規(guī)格/等級(jí)）：Filler material （type /size / grade）襯墊材料

4、（廠家及型號(hào)）：Backing （manufacture and type ）:施焊環(huán)境：Welding site conditions焊前預(yù)熱溫度Preheat temperature道間溫度Inter-pass temperature焊后熱處理：Post-weld heat treatment最低值Min.C最低值Min.C最高值Max.C預(yù)熱方法：Preheat method其它有關(guān)特殊要求* ：Other information*如焊條/焊絲最大擺動(dòng)寬度、焊道清潔方式、脈沖電流特性等*e.g. Weaving（max. Width of run）, Method of inter-pa

5、ss cleaning, characteristic of pulse current etc.試驗(yàn)項(xiàng)目Test items1、非破壞性檢查Non-destructive examination目檢Visual射線探傷Radiography超聲波探傷Ultrasonic磁粉探傷Magnetic particle滲透探傷Liquid penetrate2、破壞性試驗(yàn)Destructive examination1）拉伸試驗(yàn)Tensile tests橫向拉伸Transverse縱向拉伸Longitudinal2）彎曲試驗(yàn)Bend tests正彎Face反彎Root側(cè)彎Side3）沖擊試驗(yàn)Impa

6、ct tests試驗(yàn)溫度：Test temperature 焊縫根部？Root of weld焊縫中心center of weld熔合線fusion line距熔合線2mm2mm from FL焊縫表面？Face of weld焊縫中心center of weld熔合線fusion line距熔合線2mm2mm from FL距熔合線5mm5mm from FL距熔合xx mmxx mm from FL4）宏觀檢查Macro examination5）硬度試驗(yàn)Hardness test6）角接焊破斷試驗(yàn)Fillet weld fracture其他檢查和試驗(yàn)焊縫金屬的化學(xué)成分試件母材的化學(xué)成分A

7、dditional test（s）Chemical analysis of weldChemical analysis of parent plate接頭金相照片（x倍）metallographic of the joint（x ）點(diǎn)蝕試驗(yàn)Pitting test晶間腐蝕試驗(yàn)Intercrystalline corrosion test簽名：Signature制造廠代表日期Manufacturer Date FORMpWPS-3/3焊接工藝計(jì)劃書（pWPS）（續(xù)）Preliminary Welding Procedure Specification （continued）以下由驗(yàn)船師填寫：Th

8、e following is to be filled in by the Surveyor:上述焊接工藝計(jì)劃書經(jīng)審核，同意按本焊接工藝計(jì)劃書進(jìn)行焊接工藝試 驗(yàn)The above-mentioned pWPS has been reviewed and implementation of WPT in accordance with this pWPS is approved.上述焊接工藝計(jì)劃書經(jīng)審核，審核意見如下：（請(qǐng)及時(shí)回復(fù)并與擔(dān)當(dāng)驗(yàn)船師聯(lián)系）簽名：SignatureCCS驗(yàn)船師日期CCS Surveyor Date 填寫說明：Remarks :x 適用 Applicable不適用Inap

9、plicable下列縮寫可用于表格填寫:The following abbreviation may be used in this form.焊接方法：Welding process:手工電弧焊：SMAVV埋弧焊：SAW金屬極氣體保護(hù)焊：GMAW鴇極氣體保護(hù)焊：GTAWV藥芯焊絲氣體保護(hù)焊：FCAW氣電立焊：EGW焊接位置：Welding position平焊：F ; 立焊(上行)V(up); 立焊(下行)V(down); 橫焊H ; 仰焊 O船形角焊：FF ； 平角焊：FH；立向上角焊：FVu；立向下角焊：FVd;仰 角焊FQ 電流種類和極性：Type of current & P

10、olarity交流AC ;直流正接DCSP 直流反接DCRP脈沖電流 Pulsed焊接工藝認(rèn)可試驗(yàn)報(bào)告(WPQR FORM:WPQR-1/4Welding Procedure Qualification Record工作控制號(hào)：No.:制造廠焊接工藝編號(hào)Manufacture's welding procedureNo.制造廠名稱及地址Manufacture's name and address材料及焊接工藝Material and Welding process焊接工藝試驗(yàn)日期：Date of welding procedure test：焊接方法：SAWWelding pr

11、ocess單道焊單面焊Single passOne side多道焊雙面焊Multi passBoth side組合焊背面清根Multi process Back gouging坡口設(shè)計(jì)(草圖)Test joint details(sketch with dimensions)焊道布置和焊接順序(草圖)Bead sequence details(sketch)接頭形式：Joint type焊接位置：平焊FWelding position母材(等級(jí)/厚度/交貨狀態(tài))：Parent metal(grade/thickness/delivery condition)焊接材料（型號(hào)/規(guī)格/等級(jí)）：Fil

12、ler material（type/size/grade）襯墊材料（廠家及型號(hào)）：Backing（manufactureandtype ）:保護(hù)氣體（種類/純度）：Shielding gas（type/purity）管子外徑尺寸：Outside diameter of pipe焊劑J:Flux:預(yù)熱及熱處理：Preheat and post-weld heat treatment焊前預(yù)熱溫度Preheat temperature道間溫度Interpass temperature最低值MinC最 低 值 MinC最高值MaxC焊后熱處理：Post-weld hear treatment其他說明：

13、Other information焊接細(xì)節(jié)Welding details焊道Run焊接方法Process焊材直徑Size of filler material (mm)電流種類和極性Type of current /polarity焊接電流Current A電弧電壓Voltage V焊接速度2Travel speed2 cm/min熱輸入2 Heat input 2 kJ/cm氣體流量Gas flow rate (l/min)焊工姓名Welder's name環(huán)境溫度：cAmbient Temperature相對(duì)濕度：Relative Humidity焊接工藝認(rèn)可試驗(yàn)報(bào)告（續(xù)）FORM

14、:WPQR-2/4Welding Procedure Qualification Record (continued)試驗(yàn)項(xiàng)目及結(jié)果Test items and results1.非破壞性試驗(yàn) Non-destructive testing目檢Visual射線探傷Radiography超聲波探傷Ultrasonic磁粉探傷 Magnetic particle滲透探傷Liquid penetrate2.破壞性試驗(yàn) Destructive testing拉伸試驗(yàn)Tensile tests試樣Test assembly抗拉強(qiáng)度 Tensile strength (N/mm屈服強(qiáng)度Yield stre

15、ngth (N/mm)伸長率Elongation %斷面收縮率 Reduction of area %斷裂位置 Locationof rupture試驗(yàn)溫度 Test temperature C橫向拉伸1Transverse 1橫向拉伸2Transverse 2縱向拉伸Longitudinal/彎曲試驗(yàn)Bend tests角接焊破斷試驗(yàn) Fillet weld fracture似怦Test assembly壓頭直色/駕'時(shí)用度Former/angleResult正彎Face bend2-正彎Face bend"T3-反彎Root bend焊縫斷向宏觀檢驗(yàn)（照片和結(jié)果）反彎Ro

16、ot bend縱向彎曲Longitudinal沖擊試驗(yàn) Impact tests試驗(yàn)溫度Temp.要求：Require ment 尺寸：Size 類型：Type缺口位置Notch location試驗(yàn)值Values(J)1 2 3平均值A(chǔ)verage(J)備注Remarks缺口位置Notch location試驗(yàn)值Values(J)1 2 3平均值A(chǔ)verage(J)備注Remarks復(fù)試Retest硬度測試Hardness test測試形式和載荷：Type and load測試位置小示意圖Location of hardness measurements(sketch)區(qū)域AreaHardn

17、ess range 硬度范圍母材Parent material熱影響區(qū)H.A.Z焊縫Weld焊接工藝認(rèn)可試驗(yàn)報(bào)告(續(xù))FORM:WPQR-3/4Welding Procedure Qualification Record (continued)附加試驗(yàn)(規(guī)范3.2.4.3款要求)：Additional test(s) and result(s) (According to 3.2.4.3 of Rules for Material and Welding)注：Notes:1 、如焊條/焊絲最大擺動(dòng)寬度、焊道清潔方式、脈沖電流特性等e.g. weaving(max、width of run),

18、method of interpass cleaning, characteristic se current2 、如有必要時(shí)If required廠 x 適用 Applicable不適用Inapplicable下列縮寫可用于表格填寫：The following abbreviation may be used in this form焊接方法：Welding process手工電弧焊SMAVy埋弧焊SAW金屬極氣體保護(hù)焊GMA W鴇極氣體保護(hù)焊GTAVy藥芯焊絲氣體保護(hù)焊FCAVV氣電立焊EGW焊接位置：Welding position:平焊F;立焊(上行)V(up); 立焊(下行)V(do

19、wn); 橫焊H; 仰焊O電流種類和極性：Type and polarity of current :交流AC;直流正接DCSP直流反接DCRP脈沖電流Pulsed船形角焊：FF ； 平角焊：FH；立向上角焊：FVu; 立向下角焊：FVd;仰角焊FQ茲證明本焊接工藝認(rèn)可過程和試驗(yàn)結(jié)果，符合中國船級(jí)社材料與焊接規(guī)范THIS is to certify that the test process and results were found to be in compliance with the relevant requirements of CCS rules for materials a

20、nd welding.簽名：Signature制造廠代表日期Manufacturer Date CCS僉船師日期CCS Surveyor Date 附件FORM:WPQR-4/4Appendix為了保證焊接工藝認(rèn)可試驗(yàn)的質(zhì)量，并使其具有可追溯性，應(yīng)提交下列文件的 復(fù)印件(必要時(shí)也可進(jìn)行增減)OIn order to insure the quality of welding procedure test and make it traceable, copies of the documents listed below are to be submitted .(Items in the l

21、ist may be added or deleted as necessary).文件清單List of Documents序號(hào)No.文件名稱Document name備注Remarks1母材質(zhì)量證明書Certification of base material2焊接材料質(zhì)量證明書Certification of filler material3無損檢測報(bào)告NDT reports4試驗(yàn)(包括拉伸、彎曲、沖擊、硬度等)Test reports (Tensile tests, Bend tests,impact tests, Hardness test, etc.)5焊縫斷面宏觀檢驗(yàn)(照片和結(jié)果

22、)Macro examination reports (Photo andresult)6外觀檢查照片Photos of weld surface7力學(xué)性能試樣照片Photos of test pieces8施焊焊工CC瞄格證書(如有時(shí))Welder' Certificate issued by CCS(if any)9焊接參數(shù)記錄Record of the welding parameters.10FORMWPS-1/2焊接工藝規(guī)程（WPS）Welding Procedure Specification工作控制號(hào):No.焊接工藝名稱及編號(hào)Name and serial number制

23、造廠名稱及地址Manufacture ' s Name andaddress適用板材（鋼管）規(guī)格/材質(zhì)：Base material range _焊接方法：Welding process單道焊Single pass多道焊Multi pass組合焊Multi process單面焊One side雙面焊Double side背 面 清 根Back gouging接頭型式：Joint type焊接位置：Welding position母材級(jí)別/交貨狀態(tài)：Parent metal grade /deliverycondition)焊接設(shè)備的型號(hào)和主要性能參數(shù)：Welding equipment

24、母材板厚：Thickness車間底漆：Shop primer管子外徑尺寸：Pipe outsideDia.氣體種類：Gas type坡口設(shè)計(jì)（草圖）焊道布置和焊接順序（草圖）Test joint details (sketchBead sequence details(sketch)with dimensions)焊接參數(shù)Welding parameters焊道Run焊接 方法Proc ess焊材直 徑Size of filler materi al(mm)電流種 類和極 性 Type of current /Polarit y焊接 電流Curre nt (A)電弧 電壓Volt age (V)焊接速 度*Trave l speed* (cm/mi n)熱輸入 *Heat input*kJ/c m氣體 流量Gas flow rate(1/min)*如有必要時(shí)*If required焊接工藝規(guī)程（WPS）（續(xù)）FORM WPS-2/2Welding Procedure Specification (continued)焊接材料(型號(hào)/規(guī)格/等級(jí))：