2020年最新的Walmart質(zhì)量技術(shù)FCCA驗廠審核要求及評分標(biāo)準(zhǔn)

1、2021年最新的Walmart質(zhì)量技術(shù)FCCA僉廠審核要求及評分標(biāo)準(zhǔn)0Please ensure that all items highlighted with the CAMERA icon have pictures taken and kept for future reference. Photos od all NCs will be included in the FinalAudit Report 拍照,保存以供未來參考,NC要表達在報告里All items highlighted with PAPERIcon refers to DOCUMENTSat must be chec

2、ked and reviewed during the audit. Auditors mayrequest for hard copies from the factory of certain documents to take with them if they deemed it is necessary to serve as additional supporting evidences of their audit findings.But reference documents(photocopy/picture) of all NCs must be kept and/or

3、added to the Final Audit Report 審核員現(xiàn)場審核時需要包括這些內(nèi)容,可以要求工廠提供復(fù)印件以備作為證據(jù)支持,NC所涉及的圖片或復(fù)印件的參考文件必須保存并/或表達在報告里.卜目關(guān)證件營業(yè)執(zhí)照、生產(chǎn)許可證、ISO9001-2021證書、產(chǎn)品質(zhì)量標(biāo)準(zhǔn)國標(biāo)、企標(biāo)、產(chǎn)品認證證書.Particulars 細節(jié)EvidenceRating Guidelines3210Well Documented, Controlled and Effectively Implemented 有文件,有限制,有效實施Effectively implemented but not well Do

4、cumented 有效實施但未適宜文件化Documented but Partially Implemented 文件化但局部實施NOdocumentation and/ornot Implemented無文件無實施1.0Factory Facilities and Environment工廠設(shè)施和環(huán)境1. Are lighting sufficient in the following key areas?以下關(guān)鍵區(qū)域光度是否足夠？&-Factory has sufficient lighting no less than:-Only 80% lumination of lighting a

5、nd no less than:-Only between 50% to 79% lumination of lighting was observed-Only 49% and lower lumination of lighting was observed1.1. Inspection Areas檢驗區(qū)75-100 footcandles(750-1000 lux) or aboveless than 75 footcandles(750 lux) and more than60less than 60 footcandles(600 lux) and more than35Less t

6、han 35 footcandles(350 lux)第1頁共72頁footcandles (600 lux)footcandles (350 lux)1.2. Production Areas生產(chǎn)區(qū)域50-75 footcandles (500-750 lux) or aboveless than 50 footcandles (500 lux) and more than40footcandles (400lux)less than 40 footcandles (400 lux) and more than30footcandles (300 lux)Less than 30footca

7、ndles (300 lux)1.3. Packaging包裝區(qū)域30-50 footcandles (300-500 lux) or aboveless than 30 footcandles (300 lux) and more than20footcandles (200 lux)less than 20 footcandles (200 lux) and more than10footcandles (100 lux)Less than 10 footcandles(100 lux)1.4. Warehouse/Storage and Loading Areas倉庫/存儲和裝載區(qū)20-

8、30 footcandles (200-300 lux) or aboveless than 20 footcandles(200 lux) and more than15footcandles (150 lux)less than 15 footcandles(150 lux) and more than5footcandles (50 lux)Less than 5 footcandles(50 lux)2. The facility maintains clean and organized production, finishing and packing areas.工廠的生產(chǎn),成品

9、和包裝區(qū)域保持干凈和有序的生 產(chǎn)-Clean and Organized:-Production Area-Finishing & Packing Areas 干凈和有序：生產(chǎn)區(qū)域成品和包裝區(qū)域-Organized but not clean, but no soil area in working sites, no signs of pests -Production Area-Finishing & Packing Areas 有序但不干凈,但工作場所沒 有裸露的土地,未見蟲害： 生產(chǎn)區(qū)域成品和包裝區(qū)域-Disorganized in someareas: (Any of the thr

10、ee (3) areas) -Mess and dirty at most working sites, signs of pests一些區(qū)域無序狀態(tài)(任何3處)：大多工作場所臟亂,有蟲害-All areas are dirty an disorganized.-Mess, signs of pests, soil area at working sites所有區(qū)域是臟和無序狀態(tài) 中工作場所亂,有蟲害,有裸 露的土地第2頁共72頁3. Facility has separate inspection areaforeach department with inspection tables a

11、nd proper ventilation.工廠每個生產(chǎn)部門有獨立的檢驗區(qū)域,有檢驗桌和 適宜的通風(fēng).-Factory has a separate inspection area for each department with table for checking items and writing report for END Line QC Inspection. In line/Dupro (IPQC) could conduct inspection using working table of workers. Also have good ventilation.工廠有在每個生

12、產(chǎn)部門設(shè)獨立 的檢驗區(qū)域,有桌子供給FQC檢驗員檢驗和寫檢驗報告, IPQC可以使用工人的工作臺面 實施檢驗.而且通風(fēng)良好.-Factory has a separate inspection area for each department with table for checking items and writing report for END Line QC Inspection. In line/Dupro (IPQC) could conduct inspection using working table of workers but ventilation is not s

13、o comfortable.工廠有在每個生產(chǎn)部門設(shè)獨立 的檢驗區(qū)域,有桌子供給FQC檢驗員檢驗和寫檢驗報告, IPQC可以使用工人的工作臺面 實施檢驗.但通風(fēng)不良.-Factory has a separate inspection area for each department for checking items and writing report for END Line QC Inspection. In line/Dupro (IPQC) could conduct inspection using working table of workers, but both table

14、 and ventilation are not sufficient.工廠有在每個生產(chǎn)部門設(shè)獨立 的檢驗區(qū)域,有桌子供給 FQC 檢驗員檢驗和寫檢驗報告, IPQC可以使用工人的工作臺面 實施檢驗.但桌子和通風(fēng)都不 夠.-Factory does not have a separate or proper inspection area.-No table and poor ventilation.工廠沒有獨立的或何時的 檢驗區(qū)域,無桌子,且通風(fēng)不良.第3頁共72頁4. Facility has documented and adequatepestscontrol program whic

15、h includes frequent inspections. in-house or 3rd party工廠有文件化的和足夠的害蟲限制程序和檢驗記錄 內(nèi)部或第三方&Factory has a proper pest/ control program and records of inspectionswithminimum frequency of twice a year and is documented and effectively monitored and implemented 有害蟲限制程序每年至少2次的蟲害限制,有 記錄,且實施有效無害蟲痕 跡,比方蚊蟲尸體,蜘蛛網(wǎng)Fac

16、tory implements pest control program with minimum frequency of twice a year but is not properly documented 有害蟲限制程序每年至少2次的蟲害限制,實 施有效,但記錄不完整Factory has a proper documented pest control program and records of inspections with minimum frequency of once a year anc but is not effectively monitored and imp

17、lemented 有害蟲限制程序每年至少1次的蟲害限制,但 沒有有效監(jiān)督和實施Factory does not have any pests control program nor records of inspection.沒有害蟲限制程序 沒有害蟲檢驗記錄5. Facility has documented moisture control program which includes frequent inspections. Mandatory for factories producing products with solid wood & composite wood parts

18、 工廠有文件化的濕度限制程序及檢驗記錄此項為 對于生產(chǎn)實木及復(fù)合木制品的工廠的強制要求Properly Documented & effectively implemented 有程序,有記錄,且有效實施Effectively implemented but not documented 有效實施但記錄不全Documented but only Partially implemented 有記錄但局部實施No control program in place 無濕度限制第4頁共72頁6. Are storage conditions appropriate and adequate for r

19、aw material, WIP, finished products to avoid deterioration of quality or safety? Especially for sensitive materials/components. For example, for IC storage. Does factory have good environmental control on temperature, humidity, etc.M料,半成品,成品的存儲條件是否適宜和充足以 ,免其質(zhì)量或平安的降級退化.尤其對敏感材料或 部件.比方IC的存儲.工廠對溫度,濕度等是否

20、“良好的環(huán)境限制.-Factory has a documented procedure.-Factory has monitoring record of the environment control.-Auditor finds the Storage environment appropriate to the product.工廠有文件化的程序 工廠有環(huán)境限制的監(jiān)控記錄 審核員發(fā)現(xiàn)存儲環(huán)境適宜于產(chǎn) 品-Factory has monitoring record of the environment control.-Auditor finds the Storage environm

21、ent appropriate to the product. However, no documented procedure is set up.工廠有環(huán)境限制的監(jiān)控記錄 審核員發(fā)現(xiàn)存儲環(huán)境適宜于產(chǎn) 品.但工廠沒有建立文件化的 程序-Auditor finds the Storage environment appropriate to the product. But no documented procedure or monitoring record can be found.審核員發(fā)現(xiàn)存儲環(huán)境適宜于產(chǎn) 品.但工廠沒有建立文件化的 程序或環(huán)境監(jiān)控記錄-The storage env

22、ironment is not appropriate to the product.審核員發(fā)現(xiàn)存儲環(huán)境不適 宜于產(chǎn)品7. No broken windows or leaking roofs that may result to product contamination was observed during Audit.審核期間,沒有發(fā)現(xiàn)會導(dǎo)致產(chǎn)品污染的破損的窗 戶和滲漏的屋頂.&General state of windows and roofs are kept in good condition and no probable contamination has been obse

23、rved.窗子和屋頂?shù)目偟臓顟B(tài)是良好 的,且未見可能的污染/Have broken windows and/or holes on roof that may leak, but still pose a low risk of contamination or afffecting products etc. 有破碎的窗子 和或 屋頂有 洞,可能漏,但仍舊造成對產(chǎn) 品有低污染或影響產(chǎn)品的風(fēng) 險.Risk of contamination due to broken windows and leaking roofs.污染的風(fēng)險由于破碎的窗子和漏的屋頂?shù)?頁共72頁8. Factory imp

24、lements strict sharp tools control procedure to prevent scissors, knives, blades, broken glasses and needles to be mixed with product.工廠是否建立了嚴(yán)格的利器限制程序,以防剪刀, 刀具,刀片,碎玻璃,針混入產(chǎn)品.-All trimmers, scissors, needle cutter, etc are permanently attached to machines other than those identified in the Helpful Tip

25、s (Cutting & Packing) -All cutting tools have issue and return registry -Factory has policy and record for rejected sharp objects-Factory maintains dispatch and return record for scissors, thread cutter, tag gun needles & hand stitching needles etc. at both production and packing areas 所有的刀,剪刀等已與機器捆

26、 綁(裁剪和包裝)所有裁剪工具有發(fā)放和歸還登 記對于不合格的利器有政策和記 錄工廠保存了生產(chǎn)和包裝區(qū)的剪 刀,線頭剪刀,標(biāo)槍針,手縫 針等的分發(fā)和歸還記錄-Some or all sharp objects are not attached are used (other than those identified in the Helpful Tips)-and SNAP-OFF blades are used for products intended for Children 一些或所有利器未捆綁而 在使用美工刀在使用產(chǎn)品生產(chǎn)中Critical第6頁共72頁Critical9. Fact

27、ory implements a broken needle control process Applies for products that requires sewing and/or those used in ticketing or kimble guns for tags工廠實施斷針限制過程.適用于廣 品有縫制工序,標(biāo)槍工序.03- Factory has Broken needle control process exists and standard for both prevention and detection.- Effective procedure exists

28、check needle issue quanity with returned needle from broken needle register. And other areas likedrawers, maintenance room etc.- All exceptions are recorded and rejected products are quarantined and/or destroyed.工廠有斷針 限制過程和標(biāo)準(zhǔn)用于針的預(yù)防 和檢測有有效的程序檢查針的發(fā)放 數(shù)量,及斷針登記的歸還數(shù)量, 包括抽屜,設(shè)備保養(yǎng)房等 所有異常當(dāng)斷針不能找全時 有記錄,且拒收的產(chǎn)品被斷

29、 針污染的產(chǎn)品隔離或銷毀了.-No control.-Needs major improvements. 無限制針的治理需要增強Critical10. Factory has metal detecting unitAirportSystem and located at the right finishing area and is enclosed and secured and have regular calibration records Applies to factories-Metal detector placed in an airport system & have do

30、cumented procedure.-There is proper-Metal detector placed in an airport system & have documented procedure.-There is proper-Factory has metal detecting unit but is not located and placed in an airport systemFactory does not have metal detecting unit nor process in place第7頁共72頁producing Stuffed /Plus

31、h Toys and Scoring will not apply (N/A) if factory does not need this machine工廠有金屬驗針設(shè)備(機場式)并置于適宜的成品 區(qū),此區(qū)域隔離,平安,金屬驗針設(shè)備有定期的校 準(zhǔn)記錄適合生產(chǎn)填充/毛絨玩具的工廠,如果工 廠不需要此設(shè)備,判N/Alayout/setup to avoid/minimize thepossibility of goods by-passing the metal detection process. Located at the right area and is enclosed and se

32、cured-Found proper access control (Goods should only pass through the machine)-Found proper tools & records of machine calibration (9 points) capable to detect 1.2mm standard-Calibration records shows calibration frequency and who calibrated the machine -Have Quarantine Box with lock to secure and s

33、egregate contaminated products and with proper documentation records for traceability 工廠有金屬驗針設(shè)備,傳送帶 式,有文件化的校準(zhǔn)和測試程 序(本地語言).機場式模式.有適宜的布局和設(shè)置,隔離(有l(wèi)ayout/setup to avoid/minimize the possibility of goods by-passing the metal detection process. Located at the right area and is enclosed and secured-Found pr

34、oper access control (Goods should only pass through the machine) but NOT consistent-Found proper tools & records of machine calibration (9 points) capable to detect 1.2mm standard-Calibration records shows calibration frequency and who calibrated the machine-Have Quarantine Box but without lock to s

35、ecure and segregate contaminated products and with proper documentation records for traceability工廠有金屬驗針設(shè)備,傳送帶 式,有文件化的程序.機場式-NO calibration recordsORmachine was calibrated not using the 1.2mm standard but bigger size ORLoose access control found (unauthorized personnel access in the metal free zone)-

36、 NOT acceptable for ASDAand scoring will be ZER (0)OR-Factory uses only hand held metal detectors but with proper implementation, documentation and records of calibration-No Quarantine box to secure & segregate contaminated items ORHave Quarantine Box but without lock to secure and segregate contami

37、nated products and without proper documentation records for工廠無金屬驗針設(shè)備,無金 屬驗針過程.O第8頁共72頁圍墻且平安,預(yù)防或減少含 金屬物質(zhì)的產(chǎn)品通過的可能 性.有適當(dāng)?shù)臏?zhǔn)入限制產(chǎn)品只能通過此機器有適當(dāng)?shù)墓ぞ哂糜谛?zhǔn),并有 校準(zhǔn)記錄,即9點驗針,1.2MM 測試卡校準(zhǔn)記錄顯示校準(zhǔn)的頻率及校 準(zhǔn)人有帶鎖的隔離箱以保護和隔離 被污染的產(chǎn)品,并有記錄用以 追溯.模式.有適宜的布局和設(shè)置,隔離有 圍墻且平安,預(yù)防或減少含 金屬物質(zhì)的產(chǎn)品通過的可能性.有適當(dāng)?shù)臏?zhǔn)入限制產(chǎn)品只能1通過此機器但實施不一致.有適當(dāng)?shù)墓ぞ哂糜谛?zhǔn),并有 校準(zhǔn)記錄,

38、即9點驗針,1.2MM 測試卡校準(zhǔn)記錄有記錄校準(zhǔn)人和校準(zhǔn)頻率的信息.有未帶鎖的隔離箱以保護和隔 離被污染的產(chǎn)品,并有記錄用 以追溯.traceability工廠有金屬驗針設(shè)備,但擺放位置不對,或非機場式無校準(zhǔn)記錄或使用大于1.2MM測試卡,非9 點驗針,或1寬松的門禁限制未授權(quán)人員進入無金屬區(qū)-ASDA不接受,打0分或工廠應(yīng)該用機場式驗針機但只 有手持驗針機有實施驗針,有 驗針記錄,有校準(zhǔn)記錄無隔離箱用以保護和隔離被污染的產(chǎn)品或有未帶鎖的隔離箱以保護和隔離被污染的產(chǎn)品,無記錄用以 追溯.有適當(dāng)?shù)南拗飘a(chǎn)品只能通過 機器但是實施不一致數(shù)量和生產(chǎn)水平第9頁共72頁11. Does the plant

39、 have a back up power supply available that will allow production to continue in case of power failure?工廠是否有備用電源以便停電時生產(chǎn)可以繼續(xù)色-Factory has back-up power supply Generator that can support 60-100% power requirement of the plant to run some key production machines and lighting and in good running conditi

40、on. 工廠 有發(fā)電機,滿足60%-100%勺用 電需求關(guān)鍵工序及照明,狀 態(tài)良好-Factory has back-up power supply Generator that can support at least 50% power requirement of the plant to run some key production machines and lighting and in good running condition. 工廠 有發(fā)電機,滿足至少50%勺用電 需求局部關(guān)鍵工序及照明, 狀態(tài)良好-Factory has back-up power supply Gene

41、rator that can only support some lighting requirement of the plant in the production floor and in good running condition. 工廠 有發(fā)電機,只滿足生產(chǎn)樓層的 照明用電需求,狀態(tài)良好-Factory does not have back-up power supply Generator.工廠沒有發(fā)電機,第10頁共72頁YES. Factory have writtenYES. Factory have writtenYES. Factory have writtenNO wa

42、ste managementprocedure/policy thatprocedure/policy thatprocedure/policy thatsystem in placecontrols industrial waste.controls industrial waste.controls industrial waste.無廢棄物治理體系Proper handling,Proper handling,Proper handling,collection, recycling andcollection, recycling andcollection, recycling an

43、ddisposal of hazardous anddisposal of hazardous anddisposal of hazardous andnon-hazardous waste arenon-hazardous waste arenon-hazardous waste are not4observed. Regularobserved. Regularimplemented properly based9scheduled waste disposal arescheduled waste disposal areon the factorys wastefollowed. Wa

44、ste managementfollowed. Waste managementmanagement systemis documented, implementedis documented, implemented是的.工廠有文件化的工業(yè)廢12. Does the factory have establishedand have certification frombut do not have棄物治理程序或政策.procedure and effective industrial waste management system in placelocal envrionmental &

45、sanitation agencycertification from localenvrionmental & sanitation基于工廠的廢棄物治理體系,工廠是否有建立的程序和有效的工業(yè)廢棄物治理體是的.工廠有文件化的工業(yè)廢agency that it is being未有效實施廢棄物的處理,收系？棄物治理程序或政策.carried our properly in集,再利用和處置等基于工廠的廢棄物治理體系, 有效地實施了廢棄物的處理, 收集,再利用和處置等.日常 廢棄物處理方案也實施了.廢棄物的治理有記錄,有實施, 且有相關(guān)環(huán)保和衛(wèi)生部門頒發(fā) 的證書accordance with loc

46、al laws是的.工廠有文件化的工業(yè)廢 棄物治理程序或政策.基于工廠的廢棄物治理體系, 有效地實施了廢棄物的處理, 收集,再利用和處置等.日常 廢棄物處理方案也實施了.廢棄物的治理有記錄,有實施 但缺乏相關(guān)環(huán)保和衛(wèi)生部門頒 發(fā)的證書第11頁共72頁1.1 Machine Calibration and Maintenance設(shè)備校準(zhǔn)和保養(yǎng)32101. Factory has documented system and procedure for scheduled production machines & equipments cleaning and repairs and calibr

47、ation (Preventive Maintenance Program)工廠是否有文件化的生產(chǎn)機器設(shè)備的清潔和維修, 及校準(zhǔn)系統(tǒng)和程序(預(yù)防保養(yǎng)程序)-Factory has system and procedures for scheduled maintenance (cleaning and repairs) of production machines & equipments and calibration and iseffectively implemented-All schedules and actionsare met,recorded,controlled and

48、maintained.-Factory has a master list of production machines & equipments which covers the following information.? Location, Maintenance status, schedule.? MaintenanceCertificates/records有生產(chǎn)機器設(shè)備的清潔和維 修,保養(yǎng)的程序,方案,有校 準(zhǔn)程序和方案,并有效實施, 所有方案和舉措到達要求,有 記錄,受控狀態(tài),并保存 有設(shè)備清單,包括：位置保養(yǎng) 狀態(tài),方案,保養(yǎng)證書和記錄-Factory has system

49、 and procedures for scheduled maintenance (cleaning and repairs) of production machines & equipments and calibration and is implemented-But NOT All schedules and actions were recorded, controlled and maintained.-Factory has a master list of production machines & equipments but the records were not u

50、pdated.有生產(chǎn)機器設(shè)備的清潔和維 修,保養(yǎng)的程序,方案,有校 準(zhǔn)程序和方案,并有效實施, 但不是所有方案和舉措有記 錄,受控狀態(tài),并保存有設(shè)備清單,但記錄未被更新-Factory has system and procedures for scheduled maintenance (cleaning and repairs) of production machines & equipments and calibration but only PARTIALLY implemented -NOT all schedules are followed but actions are r

51、ecorded, controlled and maintained.-Factoryhas master list for the production machines & equipments however some of the machines & equipments were not serviced 有生產(chǎn)機器設(shè)備的清潔和維 修,保養(yǎng)的程序,方案,有校 準(zhǔn)程序和方案,但只有局部實 施,不是所有方案有實施,有局部 實施記錄,受控狀態(tài),并保存 有設(shè)備清單,但局部設(shè)備未實 施清潔,維修等.-Factory does not have system and procedures fo

52、r scheduled maintenance (cleaning and repairs) of production machines & equipments and calibrations . No records are maintained.沒有生產(chǎn)機器設(shè)備的清潔 和維修,保養(yǎng)的程序,方案, 無校準(zhǔn)程序和方案,無保養(yǎng) 記錄,第12頁共72頁2. Factory has documented system and procedure for scheduled calibration of Inspection and Testing tools and equipments工廠是

53、否有文件化的檢驗和測試儀器和設(shè)備的校準(zhǔn) 系統(tǒng)和程序o-Factory has system and procedures for scheduled calibration of Inspection and Testing tools and equipments and is effectively implemented.-All schedules and actions are followed, recorded and maintained.-Factory has a master list for the Inspection and Testing tools and eq

54、uipments which will cover following information.? Location, Calibration status, schedule.? Calibration Certificates.? Records and maintenance of Master instruments.有程序,有方案,有效實施, 所有方案和舉措有實施,有記 錄,并保存.校準(zhǔn)清單,包括：位置,校準(zhǔn) 狀態(tài),方案,校準(zhǔn)證書,校準(zhǔn) 記錄和保養(yǎng)記錄-Factory has system and procedures for scheduled calibration of Ins

55、pection and Testing tools and equipments and is effectively implemented -But NOT All schedules and actions were recorded, controlled and maintained.-Factory has a master list of calibtrated inspection and testing tools & equipments but the records were not updated.有程序,有方案,有效實施, 但不是所有方案和舉措都有實 施記錄,受控狀

56、態(tài),并保存. 有校準(zhǔn)清單,但未更新-Factory has system and procedures for scheduled calibration of Inspection and Testing tools and equipments but only PARTIALLY implemented -NOT all schedules are followed but actions are recorded, controlled and maintained. -Factory has a master list of calibtrated inspection and testing tools & equipments however some of the instruments were not serviced有程序,有方案,但只是局部 實施,不是所有方案有實施.有局部 實施記錄,受控,并保存.有校準(zhǔn)清單,但局部未實施校