管道文件253635310v2a mk000685code1返回0版wps18狀

1、Document No. 25363-5310-V2A-MK00-0685 Rev-001Project Name: Kitimat Modernization Project PO No.: 25363-5310-POA-MK00-0002 DDR No.:33FTCWelding Procedure specification18r Doc. No.: 11088-ZJ-330-19Equipment No.:SELLER/CONTRACTOR DOCUMENT REVIEWProject Document No.:Permission to proceed does not consti

2、tute acceptance or approval of design, calculations,analyses test methods or material developed or selected by Seller/Contractor and does not relieve1 Workmayproceed.Editorial3Revise & Resubmit. Work may NOT proceed.Comments need only be incorporated if document revised and resubmittedRevise &am

3、p; Resubmit. Work may4Review not required. Work may proceed2 proceed subject to incorporation of5Cancelled. / SupersededDDR Numbers: 33ReviewedDate: Discipline:Equipment No. (if applicable):PO / CONTRACT NO PROJECT DOCUMENT NO.02012-11-24Issue for reviewWYZWJYFRev.DateReason for revisionPrepareCheck

4、Review0002MK00POA531025363Document No. 25363-5310-V2A-MK00-0685 Rev-001大連碧海環(huán)保Dalian Bihai EnvironmentalEquipment Co.Welding Procedure specification焊接工藝規(guī)程WELDING PROCEDUREPage 1 of 2Pass or Weld Layer(s) 焊道Process工藝Filler Metals 焊料Current 電流Volts 電壓VTravel Speed mm/min 行焊速度Joints接頭詳圖Class級別Diam. 直徑Ty

5、pe類 型&Polarity 極性(Amps) or wire Feed Speed 斷絲速度JOINT DESIGN USED使用接頭設計Type: Butt Joint-Single “V” Groove-CJPSingle 單面XDouble Weld 雙面焊縫Backing 襯墊 :Yes 是 X No 否 Root Opening 根部間隙4-7mm Root Face Dimension 鈍邊0-1mm _ Groove Angle 坡口角度:55°-70°_Backing Gouging 刨焊根: Yes No XMethod: /POSITION 位

6、置Position of Groove 凹槽位置 1G 2G _ Fillet 填角:_ Vertical Progression 立焊方向: Up 上 Down 下ELECTRICAL CHARACTERISTICS 電特性Transfer Mode (FCAW) : Short-Circuiting 短路Globular 熔滴X Spray 噴射 Current 電流: DCEP X DCEN Pulsed Other : N.AVoltage Source：電源壓 CV（FCAW） Tungsten Electrode(GTAW) 鎢極:-Size:-Type:-BASE METALS

7、基本金屬Material Spec. 材料標準: GB/T 700-2006Type or (Grade)類型: Q235BThickness 厚度: Groove 坡口3mmFillet 填角 Diameter (Pipe) 直徑（管）: Except the circumference welds of pipe with diameter less than 600mm 小于 600mm 直徑管的周 向焊縫除外TECHNIQUE 技術Stringer or Weave Bead: 直線或橫向擺動 Stringer 直線Multi-pass or Single Pass (per side

8、) 多道或單道（每邊）:_ Multi-pass 多道 Number of Electrodes 電焊條數(shù)： 1_Electrode Spacing 電極隔距：/ Longitudinal 縱向：/_Lateral 橫向/_Contact Tube to Work Distance 10-20mm(FCAW) Peening 錘擊:not allowed_Interpass Cleaning 焊層:small shovel and Wire brush_小鏟 鋼絲刷FILLER METALS 焊料Specification 規(guī)定 : GB/T 10045-2001 Classification

9、E501T-1(E71T-1C) _Manufacturer商: /SHIELDING 填充金屬Flux 助焊劑: /Gas 氣體 CO2 Composition 組份 99.8Electrode-Flux(Class)焊絲-焊劑（級別）:/ Flow Rate 速度 : 20-26L/minGas Cup Size 氣體嘴咀: _20 _POSTWELD HEAT TREATMENT 焊后熱處理 NoneTemp 溫度：NoneTime 時間: NoneRate of heating/cooling : None加熱/冷卻速度：NonePEAT 預先加熱Peat Temp 預先加熱溫度. :

10、 10Interpass Temp 焊層溫度. Min 最小 10 Max 最大 /WPS No.: DB/WPS/AWS/FCAW-011 Rev.:0Date: Aug,30th,2012Prepared By: Santanu DasAuthorized By:Zi WeiWelding Process 焊接: FCAW 藥芯焊絲電弧焊Type Manual 手工 semi-Automatic X半自動Supporting PQR No.（s） ：DB/PQR/AWS/FCAW-01 Rev.1MachineX 機械 Automatic 自動機械Document No. 25363-53

11、10-V2A-MK00-0685 Rev-001大連碧海環(huán)保Dalian Bihai EnvironmentalEquipment Co.Page 2 of 2See Joints1見接頭詳圖 11-nFCAWE501T- 1(E71T-1C)1.2mmDCEP171-209A24-28236-393See Joints1見接頭詳圖 1Document No. 25363-5310-V2A-MK00-0685 Rev-001大連碧海環(huán)保Dalian Bihai EnvironmentalEquipment Co.PROCEDUREQUALIFICATIONRECORDS(PQR)焊接工藝評定W

12、ELDING PROCEDURE 焊接工藝Page 1 of 3DB/PQR/AWS/FCAW-01 Rev.: 1Passor Weld Layer(s)焊道或焊層ProcessFiller Metals填充金屬Current 電流Volts 電壓(V)Travel Speed mm/mi n 行焊速度Joints接頭詳圖Class級別Diam.直徑Type &Polarity 類型&極性(Amps) or wire Feed Speed 安培數(shù)或送絲速度12345678FCAWE501T- 1(E71T-1C)1.2mmDC EP180-190A190-200A190-20

13、0A190-200A190-200A190-200A190-200A190-200A26-2825-2725-2725-2725-2725-2725-2725-27265353265353354212417407See Joints 1JOINT DESIGN USED使用接頭設計Type: Butt Joint-Single “V” Groove-CJPSingle 單面Double Weld 雙面焊縫XBacking 襯墊 :Yes 是 No 否X Root Opening 根部間隙0mm Root Face Dimension 鈍邊2mm Groove Angle 坡口角度:60

14、6; Backing Gouging 背部: Yes X No Method: Carbon arc gouging and Grinding碳弧氣刨、磨POSITION 位置Position of Groove 凹槽位置 2GFillet 填角: Vertical Progression 立焊方向: Up 上 Down 下ELECTRICAL CHARACTERISTICS 電特性Transfer Mode (FCAW) : Short-Circuiting 短路Globular 熔滴X Spray 噴射 Current 電流: DCEP X DCEN Pulsed Other : N.AB

15、ASE METALS 母材Material Spec. 材料標準:GB/T 700-2006Type or (Grade)類型: Q235BThickness 厚度: Groove 坡口25mmFillet 填角 Diameter (Pipe) 直徑（管）: /TECHNIQUE 技術Stringer or Weave Bead: 直線或橫向擺動焊道擺動/直線Multi-pass or Single Pass (per side): _ Multi-pass _ Number of Electrodes 電焊條數(shù)1Contact Tube to Work Distance 導電嘴到工件距離 1

16、9-38mm Peening 錘擊:NoneInterpass Cleaning 焊層:small shovel and Wire brush小鏟和鋼絲刷FILLER METALS 焊料Specification 規(guī)定 : GB/T 10045-2001 ClassificationE501T-1(E71T-1C) _SHIELDINGGas 氣體_CO2_Composition 組份 99.5% _ Flow Rate 速度 : 24L/minGas Cup Size 氣體嘴咀: _ 20 _POSTWELD HEAT TREATMENT 焊后熱處理Not required Temp 溫度_

17、 N.A Time 時間 : N/ARate of heating/cooling : N/A加熱/冷卻速度：N.APEAT 預先加熱Peat Temp 預先加熱溫度. : 環(huán)境溫度 Ambient 25Interpass Temp 焊層溫度. Min 最小 25 Max 最大 114PQR No.: PQR/AWS/FCAW-01 Rev.: 1Date: Jun,10th,2012Authorized By:Zi WeiWelding Process 焊接: FCAWType Manual 手工 semi-Automatic X半自動Machine 機械 Automatic 自動機械Doc

18、ument No. 25363-5310-V2A-MK00-0685 Rev-001大連碧海環(huán)保Dalian Bihai EnvironmentalEquipment Co.Page 2 of 3DB/PQR/AWS/FCAW-01 Rev.: 1910111213141516-200A 190-200A190-200A190-200A190-200A190-200A190-200A190-200A190-200A190-200A190-200A190-200A25-2725-2725-2725-2725-2725-2725-2725-2725-2725-2725-2725-272891774

19、10350282321335353228401386530Joints 1接頭詳圖 1Document No. 25363-5310-V2A-MK00-0685 Rev-001大連碧海環(huán)保Dalian Bihai EnvironmentalEquipment Co.Page 3 of 3DB/PQR/AWS/FCAW-01 Rev.: 1PQR NO. PQR/AWS/FCAW-01 Rev.: 1Test Results 測試結(jié)果TENSILE TEST 拉伸試驗Specimen No.試樣編號Width (mm) 寬Thickness (mm)厚Area (mm2) 面積Ultimate

20、Total Load最終總載荷Ultimate Unit Stress (N/mm2) 最終應力Type of Failure & Location失敗類型及位置FCAW01-L119.4524.36473.802225056475Base material 母材FCAW01-L219.6624.37479.114229975480Base material 母材GUIDED BEND TESTS 導向彎曲試驗Specimen No.試樣編號Type of Bend彎曲類型Result結(jié)果Remarks備注FCAW01-1Side bend 側(cè)彎Acceptable 可接受FCAW01

21、-2Side bend 側(cè)彎Acceptable 可接受FCAW01-3Side bend 側(cè)彎Acceptable 可接受FCAW01-4Side bend 側(cè)彎Acceptable 可接受VISUAL INSPECTION 目視Appearance 外觀：Acceptable 可接受Undercut 咬邊： Acceptable 可接受Piporosity 管狀孔隙 Acceptable 可接受UT report no.:超聲波測試報告編號 : UT-2012-01Convexity 凸性Acceptable _可接受Result 結(jié)果 Acceptable 可接受Test date 測試日期_ 2012.5.29_Witness by人:Other Tests:其他測試 : N/AWelders name 焊工：Wu Yuchang 吳Clock No.號Stamp No.號 BH78_ Tests Conducted by :測試人 Dalian Bihai EnvironmentalEquipment Co.Date :日期 2012.5.2