篩子測試單REV1

1、CHECKING LIST FOR SCHENCK VIBRATING SCREENS 申克振動(dòng)篩安裝調(diào)試檢測表 FOR INSTALLATION AND COMMISSIONING REV1Customer 客戶Site Location 廠址Job Reference 工作參考號Screen Model No.篩子型號Screen Serial No.篩子系列號Screen Equipment No.篩子設(shè)備號Exciter Model No.激振器型號Exciter Serial No. Drive Side激振器序列號 驅(qū)動(dòng)端Exciter Serial No. Non-Drive S

2、ide激振器序列號 非驅(qū)動(dòng)端電機(jī)型號、序列號Motor Type and serial numberContract Number合同號Schenck Engineer申克工程師Date 日期1.General Visual Inspection.總體視覺檢測1.1Transport Damage 運(yùn)輸損壞 .1.2Installation Damage 安裝損壞 .1.3Storage Damage 存儲(chǔ)損壞.Paint Condition 油漆狀況 .Springs - Part number/ Size 部件數(shù)量/尺寸 .彈簧LHDQty.RHDQty. 左手出料端 數(shù)量 右手出料端 數(shù)

3、量LHFQty.RHFQty. 左手進(jìn)料端 數(shù)量 右手進(jìn)料端 數(shù)量Spring Heights 彈簧高度(measure and record spring length at centre of spring pack, length must be equal within 4 mm side to side; spring vertical within 5 mm)(測量和記錄彈簧組中心的長度,長度誤差一面相對一面必須控制在4毫米之內(nèi),彈簧垂直方向在5毫米之內(nèi))LHD.mmRHD.mm 左手出料端 右手出料端LHF.mm RHF.mm 左手進(jìn)料端 右手進(jìn)料端1.7Spring Base

4、Plates Secured. 彈簧底板的牢固狀況Inclination of Deck: transverse.In line篩板的傾斜 橫向 縱向All Bolts installed with self locking nuts 帶有自鎖螺母的安裝螺栓1.10Clearances on Structure, general . 結(jié)構(gòu)間隙,一般1.11Feed Chute ClearanceSide L/H.R/H. 進(jìn)料流槽間隙 側(cè)面 左手 右手Back L/H.R/H. 后面 左手 右手Deck L/H.R/H. 篩板 左手 右手Underneath Angle Stiffeners

5、/ Drip Angle下面角鋼/L/H. R/H. 左手 右手1.13Clearance between discharge chute and screen as follows:卸料溜槽和篩子之間間隙如下所示L/H Top. R/HTop . 左手頂部 右手頂部L/H Bottom R/HBottom 左手底部 右手底部2.Exciter and Drive Installation Inspection 激振器和驅(qū)動(dòng)的安裝檢測2.1Exciter Located Correctly. 激振器定位正確性2.2Exciter Bolts with nut & washer outs

6、ide beam. 梁外部激振器的螺栓、螺母和墊2.3Exciter Bolts Tensioned Correctly. 激振器螺栓緊固的正確性2.4Drive Shaft Couplings .Secured and Aligned 驅(qū)動(dòng)軸聯(lián)軸器的緊固和校正性Intermediate Shaft Coupling Secured. 中間軸聯(lián)軸器的緊固性Exciters aligned in phase. 激振器同步的校準(zhǔn)V-Belts Tensioned and Aligned. V型皮帶張緊和校正情況2.8Lay Shaft Bearings and Seals Greased. 副軸軸

7、承和油脂密封2.9Oil level in Exciters(measure using dipstick) .mm 激振器的油位（用油尺測量）Oil type in Exciters. 激振器油類型Drive Shaft Spline Lubricated . 驅(qū)動(dòng)花鍵軸潤滑狀況Intermediate Shaft Spline Lubricated. 中間花鍵軸潤滑狀況Guards Secured. 安全罩緊固性3.Wear Parts Installation Inspection 耐磨部件安裝檢測3.1Feed Plates Secured. 進(jìn)料板緊固性3.2Deck Panels

8、Secured. 篩板緊固性3.3Discharge Plate Secured. 卸料板緊固性3.4Side Clamps Secured. 側(cè)面加緊條緊固性3.5Check Clearance with Feed Chute. 檢測進(jìn)料流槽間隙3.6Check Clearance with Discharge Chute. 檢測出料溜槽間隙4.Test Run without Material 空車運(yùn)行檢測4.1Screen Clearing Structure During Start up and Shut down. 啟動(dòng)和關(guān)閉時(shí)篩子和結(jié)構(gòu)之間的間隙4.2Unusual Noise.

9、 異常噪聲4.3Exciter Drive Speed (record). 激振器驅(qū)動(dòng)速度（記錄）Stroke & Angle Reading(attach stroke cards to report) 讀取的振幅和角度（報(bào)告上附上振幅卡片）LHD.mm .degRHD.mm .deg左手出料端 度 右手出料端 度LHC.mm .degRHC.mm .deg左手中心 度 右手中心 度LHF.mm .degRHF.mm .deg 左手進(jìn)料端 度 右手進(jìn)料端 度Exciter TemperatureLH.oC RH. oC 激振器溫度 左手 右手Layshaft Bearing Temp

10、. 副軸軸承溫度 Belt side. oC 皮帶端Exciter side oC 激振器端 Motor Current Draw. Amps 電機(jī)電流Shut Down Transient. 瞬時(shí)關(guān)閉Unusual Motion in screen. . 篩子的異常運(yùn)動(dòng)Structure vibration. . 結(jié)構(gòu)振動(dòng)Comments 注解4.11 Attach stroke cards for test run without material here 檢測空載運(yùn)行的振幅卡片Exciter Setting激振器裝配 = with plug weight有配重塊=without plu

11、g weight 無配重塊Exciter Speed: RPM 激振器速度 Exciter Model Number: 激振器型號Screen Model Number: 篩子型號 Left Hand Side Discharge End左手面卸料端Right Hand Side Discharge End右手端卸料端Left Hand Side Centre左手面中心Right Hand Side Centre右手面中心Left Hand Side Feed End左手面進(jìn)料端Right Hand Side Feed End右手面進(jìn)料端5.0Test Run With Material 帶料

12、運(yùn)行測試5.1Leakage of Material 材料的泄漏5.2Motor Current Draw. 電機(jī)電流Stroke & Angle Reading(attach stroke cards to report) 讀取的振幅和角度（報(bào)告上附上振幅卡片）LHD.mm .degRHD.mm .deg 左手卸料端 度 右手卸料端 度LHC.mm .degRHC.mm .deg 左手中心端 度 右手中心端 度LHF.mm .degRHF.mm .deg 左手進(jìn)料端 度 右手進(jìn)料端 度5.4Unusual Noise. 異常噪音5.5Exciter Drive Speed. 激振器驅(qū)

13、動(dòng)速度5.6Is Feed Spread Across FullWidth of Deck. 進(jìn)料是否分布在篩板整個(gè)寬度上5.7Bed Depth at Discharge. 出料端煤層厚度5.8Material Build up. 物料堆積、堵塞Shut Down Transient. 瞬時(shí)關(guān)閉Unusual Motion. 異常噪音Spring Heights (measure and record spring length at centre of spring pack) 彈簧高度（測量和記錄彈簧組中間長度）LHD.mmRHD.mm 左手出料端 右手出料端LHF.mm RHF.mm左

14、手進(jìn)料端 右手進(jìn)料端Comments 注解 5.12 Attach stroke cards for test run with material here附上帶載運(yùn)行的振幅卡片Exciter Setting機(jī)振器裝配 = with plug weight 帶配重塊=without plug weight 不帶配重塊Exciter Speed:激振器速度 RPM Exciter Model Number:激振器型號Screen Model Number:篩子型號Left Hand Side Discharge End左手面卸料端Right Hand Side Discharge End右手面卸料端Left Hand Side Cen