球磨機ITP模板

1、球磨機檢驗計劃（ITP） ITP of 2.4×3.7m Overflow Ball Mill編制： 郭云飛Make-out： GuoYunfei審核： 萬中停Review：Wan Zhongting批準(zhǔn)： 王長鵬 Approval：Wang Changpeng中信重工機械股份有限公司質(zhì)量保證部Quality Assurance Department of CITIC Heavy Industries Co., Ltd 2011.04.10說明：本ITP檢驗計劃為通用檢驗計劃要求。在實際生產(chǎn)過程中，若有與圖紙、工藝、合同要求不一致之處，以生產(chǎn)用圖紙、工藝、合同要求為準(zhǔn)。Note：Th

2、is ITP is generally used inspection and test plan. In the practical production, if there is any difference or conflict between this ITP and drawings, technique or contract, the drawings. technique and the requirements in contract for production should govern. 中信重工機械股份有限公司質(zhì)量保證部 Quality Assurance Depa

3、rtment of CITIC Heavy Industries Co., Ltd2011.04.102.4×3.7m球磨機檢驗計劃 ITP of 2.4×3.7m Overflow Ball Mill零部件名稱： 進/出料端蓋 共 16 頁 第 1 頁Part : Feed/Discharge end head the 1st page total 16 pages序號No.操作步驟Operation Technique檢驗項目Inspection Item檢驗依據(jù)Inspection Basis提供文件Submitted Documents檢驗要求Inspection

4、Requirement用戶要求備注Note1冶煉Smelting化學(xué)成分Chemical composition圖紙、標(biāo)準(zhǔn)Drawing and standard化學(xué)成分報告Chemical composition reportR2鑄造Casting尺寸、外觀Size. appearance圖紙、工藝Drawing and technique3熱處理Heat treatment溫度、時間Temperature, time圖紙、標(biāo)準(zhǔn)Drawing, standard熱處理曲線Heat treatment curveR4切割試塊Specimen making性能試驗、拉伸試驗Performance

5、 testing,Tensile test圖紙、標(biāo)準(zhǔn)Drawing, standard機械性能報告Mechanical property reportW/R5噴丸、涂底漆Shot blasting外觀Appearance工藝ProcessW非加工面Unmachining sueface6粗加工Rough machining尺寸、粗糙度Size. roughness圖紙、工藝Drawing and technique7無損檢測NDT超聲波探傷UT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractUT報告UT reportW/R零部件名稱： 進/出料端蓋 共 16 頁 第 2 頁P

6、art : Feed/Discharge end head the 2nd page total 16 pages序號No.操作步驟Operation Technique檢驗項目Inspection Item檢驗依據(jù)Inspection Basis提供文件Submitted Documents檢驗要求Inspection Requirement用戶要求備注Note8若發(fā)現(xiàn)缺陷，需焊補：If some defects are found and welding is needed：8.1開挖缺陷Excavate defects8.2開挖區(qū)無損檢測NDT to the repaired areas

7、磁粉探傷或著色探傷MT or PT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contract W8.3繪制缺陷圖Make out defect map缺陷圖Defect mapR8.4缺陷焊補Weld repair溫度、焊材、電流Temperature ,welding material and electricity焊補工藝Technique8.5焊補區(qū)硬度測試Weld repaired areas hardness test硬度Hardness圖紙、標(biāo)準(zhǔn)Drawing and standardW/R8.6焊補區(qū)無損檢測NDT to the repaired areas超聲波探傷UT

8、圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractUT報告UT reportW/R磁粉探傷或著色探傷MT or PT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractMT報告或PT報告MT or PT reportW/R零部件名稱：進/出料端蓋 共 16 頁 第 3 頁Part : Feed/Discharge end head the 3rd page total 16 pages序號No.操作步驟Operation Technique檢驗項目Inspection Item檢驗依據(jù)Inspection Basis提供文件Submitted Documents檢

9、驗要求Inspection Requirement用戶要求備注Note8.7退火處理(anneal) Heat treatment溫度、時間Temperature and time工藝Technique9半精加工Semi-final machining尺寸、粗糙度Size and roughness圖紙、工藝Drawing and technique10無損檢測NDT磁粉探傷MT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractMT報告MT reportW/R11精加工Finish machining尺寸、粗糙度Size and roughness圖紙、工藝Drawing an

10、d technique尺寸報告Dimension reportH/R12無損檢測NDT磁粉探傷MT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractMT報告MT reportH/R13涂裝前清理Clean the surface before painting表面清理Surface cleaning圖紙、工藝、標(biāo)準(zhǔn)Drawing 、technique、standardW14涂裝Painting色調(diào)、漆膜厚度Color, paint film thickness工藝process涂裝報告 Painting reportW/R注明: H-停止檢查點 W-見證點 R-驗證檢查報告No

11、te: H-hold points W-witness points R-report of test零部件名稱： 軸齒輪 共 16 頁 第 4 頁Part : Shaft gear the 4th page total 16pages序號No.操作步驟Operation Technique檢驗項目Inspection Item檢驗依據(jù)Inspection Basis提供文件Submitted Documents檢驗要求Inspection Requirement用戶要求備注Note1驗證材料Test the material化學(xué)成分Chemical composition圖紙 標(biāo)準(zhǔn)Drawi

12、ng and standard化學(xué)成分報告Chemical composition reportR2鍛造Forging尺寸、外觀Size and appearance圖紙、工藝Drawing and technique3鍛后熱處理Heat treatment after forging溫度、時間Temperature and time工藝、標(biāo)準(zhǔn)Technique and standard熱處理曲線Heat treatment curveR4粗加工Rough machining尺寸、粗糙度Size and roughness圖紙、工藝Drawing and technique5無損檢測NDT超聲

13、波探傷UT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractUT報告UT reportH/R6正火處理Normal heat treatment溫度、時間Temperature and time工藝、標(biāo)準(zhǔn)Technique and standard熱處理曲線Heat treatment curveR7半精加工Semi-finishing尺寸、粗糙度Dimension and roughness圖紙、工藝Drawing and technique8無損檢測NDT超聲波探傷UT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractUT報告UT reportH/R零部件名

14、稱：軸齒輪 共 16 頁 第 5 頁Part : Shaft gear the 5th page total 16 pages序號No.操作步驟Operation Technique檢驗項目Inspection Item檢驗依據(jù)Inspection Basis提供文件Submitted Documents檢驗要求Inspection Requirement用戶要求備注Note9熱處理Heat treatment硬度Hardness圖紙、標(biāo)準(zhǔn)Drawing, standard硬度報告Hardness reportW/R10精加工Finishing尺寸、粗糙度Dimension and rough

15、ness圖紙、工藝Drawing and technique尺寸報告Dimension reportH/R11齒形加工Tooth profile machining齒厚/公法線、粗糙度Tooth thickness/ length of common normal， roughness圖紙Drawing尺寸報告Dimension reportH/R12無損檢測NDT磁粉探傷MT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractMT報告MT reportH/R13涂裝Painting色調(diào)、漆膜厚度Color, paint film thickness工藝process涂裝報告 P

16、ainting reportW/R注明: H-停止檢查點 W-見證點 R-驗證檢查報告Note: H-hold points W-witness points R-report of test零部件名稱：大齒輪 共 16 頁 第 6 頁Part: Gear the 6th page total 16 pages序號No.操作步驟Operation Technique檢驗項目Inspection Item檢驗依據(jù)Inspection Basis提供文件Submitted Documents檢驗要求Inspection Requirement用戶要求備注note1冶煉Smelting化學(xué)成分Che

17、mical composition圖紙、標(biāo)準(zhǔn)Drawing and standard化學(xué)成分報告Chemical composition reportR2鑄造Casting尺寸、外觀Size. appearance圖紙、工藝Drawing and technique3熱處理Heat treatment溫度、時間Temperature, time圖紙、工藝Drawing, process熱處理曲線Heat treatment curveR4切割試塊Specimen making性能試驗、拉伸試驗Performance testing,Tensile test圖紙、標(biāo)準(zhǔn)Drawing, stand

18、ard機械性能報告Mechanical property reportW/R5噴丸、涂底漆Shot blasting外觀Appearance工藝processW非加工面Unmachining sueface6粗加工Rough machining尺寸、粗糙度Size. roughness圖紙、工藝Drawing and technique7無損檢測NDT超聲波探傷UT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractUT報告UT reportH/R8若發(fā)現(xiàn)缺陷，需焊補：If some defects are found and welding is needed：零部件名稱：大齒

19、輪 共 16 頁 第 7 頁Part: Gear the 7th page total 16 pages序號No.操作步驟Operation Technique檢驗項目Inspection Item檢驗依據(jù)Inspection Basis提供文件Submitted Documents檢驗要求Inspection Requirement用戶要求備注note8.1開挖缺陷Excavate defects8.2開挖區(qū)無損檢測NDT to the repaired areas磁粉探傷或著色探傷MT or PT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contract W8.3繪制缺陷圖Make

20、 out defect map缺陷圖Defect mapR8.4缺陷焊補Weld repair溫度、焊材、電流Temperature, welding material and electricity焊補工藝Technique8.5焊補區(qū)無損檢測Non-destructive inspection of repair welding area超聲波探傷UT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractUT報告UT reportW/R8.6焊補區(qū)硬度測試Hardness test on repair welding areas磁粉探傷MT圖紙、標(biāo)準(zhǔn)、合同Drawing sta

21、ndard contractMT報告MT report W/R硬度Hardness圖紙、標(biāo)準(zhǔn) Drawings and standardsW/R零部件名稱：大齒輪 共 16 頁 第 8 頁Part: Gear the 8th page total 16 pages序號No.操作步驟Operation Technique檢驗項目Inspection Item檢驗依據(jù)Inspection Basis提供文件Submitted Documents檢驗要求Inspection Requirement用戶要求備注note9熱處理Heat treatment溫度、時間、硬度Temperature, tim

22、e, hardness圖紙、標(biāo)準(zhǔn)Drawing, standard熱處理曲線、硬度報告Heat treatment curve, Hardness reportR10半精加工Semi-finishing尺寸、粗糙度Dimension and roughness圖紙、工藝Drawing and technique11無損檢測NDT超聲波探傷、磁粉探傷UT、MT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractUT報告UT reportH/R12精加工Finishing尺寸、粗糙度Dimension and roughness圖紙Drawing尺寸報告Dimension repor

23、tH/R13齒形加工Tooth profile machining齒厚、粗糙度Tooth thickness and roughness圖紙Drawing尺寸報告Dimension reportW/R14無損檢測NDT磁粉探傷MT 圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractMT報告MT reportH/R注明: H-停止檢查點 W-見證點 R-驗證檢查報告Note: H-hold points W-witness points R-report of test零部件名稱：筒體法蘭 共 16 頁 第 9 頁Part: Shell Flange the 9th page t

24、otal 16 pages序號No.操作步驟Operation Technique檢驗項目Inspection Item檢驗依據(jù)Inspection Basis提供文件Submitted Documents檢驗要求Inspection Requirement用戶要求備注Note1驗證材料Test the material化學(xué)成分Chemical composition圖紙、標(biāo)準(zhǔn)Drawing. standard化學(xué)成分報告Chemical composition reportR2鑄造Forging尺寸、外觀Size and appearance圖紙、工藝Drawing and techniqu

25、e3正火+回火Normalizing and tempering溫度、時間Temperature, time圖紙、標(biāo)準(zhǔn)Drawing, standard熱處理曲線Heat treatment curveR4切割試塊Specimen making性能試驗、拉伸試驗Performance, Tensile test圖紙、標(biāo)準(zhǔn)Drawing, standard機械性能報告Mechanical property reportW/R5粗加工Rough machining尺寸、粗糙度Size and roughness圖紙、工藝Drawing and technique6無損檢測NDT超聲波探傷UT圖紙、

26、工藝Drawing and techniqueUT報告UT reportH/R7若發(fā)現(xiàn)缺陷，需焊補：If some defects are found and welding is needed：7.1開挖缺陷Excavate defects7.2開挖區(qū)無損檢測NDT to the repaired areas磁粉探傷或著色探傷MT or PT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contract MT報告或PT報告MT or PT reportW零部件名稱：筒體法蘭 共 16 頁 第 10 頁Part: Shell Flange the 10th page total 16 pa

27、ges序號No.操作步驟Operation Technique檢驗項目Inspection Item檢驗依據(jù)Inspection Basis提供文件Submitted Documents檢驗要求Inspection Requirement用戶要求備注Note7.3繪制缺陷圖Make out defect map缺陷圖Defect mapR7.4缺陷焊補Weld repair溫度、焊材、電流Temperature ,welding material and electricity焊補工藝Technique7.5焊補區(qū)無損檢測NDT to the repaired areas超聲波探傷UT圖紙、標(biāo)

28、準(zhǔn)、合同Drawing standard contractUT報告UT reportW/R磁粉探傷或著色探傷MT or PT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractMT報告或PT報告MT or PT reportW/R7.6焊補區(qū)硬度測試Weld repaired areas hardness test硬度Hardness圖紙、標(biāo)準(zhǔn)Drawing and standardW/R7.7退火處理(anneal) Heat treatment溫度、時間Temperature and time工藝Technique8精加工Semi-final machining尺寸、粗糙度S

29、ize and roughness圖紙、工藝Drawing and technique9無損檢測NDT磁粉探傷MT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractMT報告MT reportW/R注明: H-停止檢查點 W-見證點 R-驗證檢查報告Note: H-hold points W-witness points R-report of test零部件名稱: 筒體 共 16頁 第 11 頁Part: Shell the 11th page total 16 pages序號No.操作步驟Operation Technique檢驗項目Inspection Item檢驗依據(jù)In

30、spection Basis提供文件Submitted Documents檢驗要求Inspection Requirement用戶要求備注Note1原材料Raw material鋼板材質(zhì)Steel plate material圖紙Drawing鋼板材質(zhì)證明書Steel material quality certificateR2鋼板無損檢測NDT to steel plates超聲波探傷（UT）UT圖紙、工藝Drawing and techniqueUT報告UT reportW/R3下料、坡口加工Lay off and chamfer machining尺寸、外觀Size and appear

31、ance圖紙、工藝Drawing and techniqueW4坡口無損檢測Chamfer NDT磁粉探傷（MT）MT圖紙、工藝Drawing and techniqueMT報告MT reportW/R5鋼材（爐號）確認(rèn)To make mark on the plates for acceptance鋼材編號Number of plates圖紙、工藝Drawing, processW6滾圓Rolling尺寸、外觀Size and appearance圖紙、工藝Drawing and technique7筒體焊接Shell welding尺寸、外觀Size and appearance圖紙、工藝

32、Drawing and technique8焊縫無損檢測Weld seam NDT超聲波探傷（UT）、磁粉探傷（MT）UT、MT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractUT報告、MT報告UT report、MT reportW/R9筒體退火Shell annealing溫度、時間Temperature and time工藝Technique報告ReportR零部件名稱: 筒體 共 16頁 第 12 頁Part: Shell the 12th page total 16 pages序號No.操作步驟Operation Technique檢驗項目Inspection It

33、em檢驗依據(jù)Inspection Basis提供文件Submitted Documents檢驗要求Inspection Requirement用戶要求備注Note10焊縫無損檢測Weld seam NDT超聲波探傷（UT）、磁粉探傷（MT）UT、MT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractUT報告、MT報告UT report、MT reportW/R11噴砂、涂底漆Shot blasting、Painting外觀Appearance工藝processW鋼板表面Steel plate surface12筒體精加工Shell machining尺寸、粗糙度Size and

34、 roughness圖紙Drawing尺寸報告Dimension reportH/R13無損檢測NDT磁粉探傷MT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractMT報告MT reportW/R14涂裝 Painting色調(diào)、漆膜厚度Color, paint film thickness工藝process涂裝報告 Painting reportW/R注明: H-停止檢查點 W-見證點 R-驗證檢查報告Note: H-hold points W-witness points R-report of test零部件名稱：軸承座、軸承蓋 共 16 頁 第 13 頁Part: Cho

35、ck、Cover the 13th page total 16 pages序號No.操作步驟Operation Technique檢驗項目Inspection Item檢驗依據(jù)Inspection Basis提供文件Submitted Documents檢驗要求Inspection Requirement用戶要求備注Note1驗證材料Test the material化學(xué)成分Chemical composition圖紙、標(biāo)準(zhǔn)Drawing. standard化學(xué)成分報告Chemical composition reportR2性能試驗Specimen making性能試驗、拉伸試驗Perfor

36、mance, Tensile test圖紙、標(biāo)準(zhǔn)Drawing, standard機械性能報告Mechanical property reportW/R3噴丸、涂底漆Shot blasting、Painting外觀Appearance工藝processW非加工面Unmachining sueface4精加工Semi-final machining尺寸、粗糙度Size and roughness圖紙、工藝Drawing and techniqueW/R5涂裝 Painting色調(diào)、漆膜厚度Color, paint film thickness工藝process涂裝報告 Painting repo

37、rtW/R注明: H-停止檢查點 W-見證點 R-驗證檢查報告Note: H-hold points W-witness points R-report of test零部件名稱：軸承密封件 共 16頁 第 14 頁Part: seal the 14th page total 16 pages序號No.操作步驟Operation Technique檢驗項目Inspection Item檢驗依據(jù)Inspection Basis提供文件Submitted Documents檢驗要求Inspection Requirement用戶要求備注Note1驗證材料Test the material化學(xué)成分C

38、hemical composition圖紙、標(biāo)準(zhǔn)Drawing. standard化學(xué)成分報告Chemical composition reportR4精加工Semi-final machining尺寸、粗糙度Size and roughness圖紙、工藝Drawing and techniqueW/R5涂裝 Painting色調(diào)、漆膜厚度Color, paint film thickness工藝process涂裝報告 Painting reportW/R注明: H-停止檢查點 W-見證點 R-驗證檢查報告Note: H-hold points W-witness points R-report of test零部件名稱：裝配 共 16 頁 第 15頁Part: Assambly the 15th page total 16 pages序號No.操作步驟Operation Technique檢驗項目Inspection Item檢驗依據(jù)Inspection Basis提供文件Submitted Documents檢驗要求Inspection Requirement用戶要求備注Not