宏達(dá)振動(dòng)電機(jī)中英文對(duì)照說明書

1、振動(dòng)電機(jī)vibrating motor使用說明書operation instruction歡迎使用我公司生產(chǎn)的JZO、YZO、YZD(YZS、YZU、TZD(TZDCYZDP系列臥式振動(dòng)電機(jī)、T05系列立式振動(dòng)電機(jī)Welcome to use JZO、YZO、YZD(YZS、YZU、TZD(TZDCYZDP horizontal vibrating motor,T05 vertical vibrating motor.一、用途與特點(diǎn)1.use and characteristic振動(dòng)電機(jī)是由偏心機(jī)構(gòu)與三相異步電動(dòng)機(jī)組合而成,是動(dòng)力和振動(dòng)兩源合一的特種振動(dòng)源。振動(dòng)電機(jī)具有結(jié)構(gòu)簡(jiǎn)單、安裝方便、體積

2、小、重量輕、運(yùn)行可靠、通用性強(qiáng)、激振力可無極調(diào)整、可單臺(tái)使用,也可多臺(tái)組合成各種振動(dòng)形式且維修量小等特點(diǎn)、在冶金、礦山、耐火、選煤、建材、化工、火電、糧食等行業(yè)應(yīng)用極為廣泛。The vibrating motor is made up by eccentric mechanism and three phase asynchronous motor。It is special vibration source with power and vibration. The vibrating motor has some excellences: simple structure, easy fi

3、xing, small, light, steady working, commonality, nongraded exciting force adjustment, working alone or working together, and easy maintain. It is widely used in metallurgy, mine, fire-resistant, choice coal, tignum, chemical engineering, heat-engine, food supplies,and so on.二、產(chǎn)品結(jié)構(gòu)2, product structur

4、e臥室振動(dòng)電機(jī)主要由以下幾部分組成horizontal vibrating motor is mainly made up by:1防護(hù)罩 2 偏心塊 3軸承 4 支架 5 轉(zhuǎn)子軸 6定位繞組 7機(jī)殼1 shield2 eccentric block3 bearing4 bracket5 rotor spindle6 orientation winding7 shell立式電機(jī)主要有以下部分組成vertical vibrating motor is mainly made up by:1 偏心塊 2軸承 3 支架 4 轉(zhuǎn)子軸 5定位繞組 6機(jī)殼1 eccentric block 2bearin

5、g 3 bracket 4 rotor spindle 5 orientation winding 6 shell三、使用條件與適用范圍3.use condition and sphere of application1.振動(dòng)電機(jī)適用環(huán)境溫度為1540。C。1.the environmental temperature of application is between 15 degree and 40 degree.2.海拔不超過1000米。2. altitude is below 1000 metre.3定子繞組的溫升值(電阻法不超過80C。3. stator winding temper

6、ature is below 80 degree.( resistance measure4.軸承的允許溫度(溫度計(jì)法不超過10589C。4.bearing temperature is below 10580degree(thermograph measure.振動(dòng)電機(jī)適用于任何無防爆要求的場(chǎng)所,是各種振動(dòng)設(shè)備的通用激振源。vibrating motor applies to the place of no explosion prevention. It is currency vibration source, which can be used in all kinds of vibr

7、ant machine.四、安裝與調(diào)整4. fixing and adjustment1. 電機(jī)在吊裝、搬運(yùn)及安裝時(shí),切勿碰撞。1. Do not collide.2. 安裝前應(yīng)檢查地腳螺栓孔與底座螺栓孔是否相符。2. Before fixing ,check the applicability between tail bolt hole and the pedestal tail bolt.3. 使用要求與標(biāo)牌數(shù)據(jù)是否相符。3. check the applicability between operating requirement and scutcheon data.4. 停用三個(gè)月

8、以上及新安裝的電機(jī),使用前應(yīng)檢查其絕緣電阻(380V,不小于0.38Mn,660V時(shí),不小于0.66Mn若已受潮,則須進(jìn)行干燥處理,干燥溫度不大于180C。5. 地腳螺栓采用防松裝置,以防螺栓松動(dòng),使電機(jī)損壞。Tail bolt must use locking device, to prevent the bolt becoming flexible and damaging the motor.6. 若兩臺(tái)振動(dòng)電機(jī)同時(shí)使用。If two vibrating motors work together,則a。兩臺(tái)電機(jī)反向旋轉(zhuǎn)a. two motors revolve opposite dire

9、ction.B.與篩體中心線對(duì)稱。b. symmetry for the center line of the sieve.C.電機(jī)軸線與篩體中心線平行。c. motor axis parallels the center of sieve.7.安裝完畢試運(yùn)行2-4小時(shí)待一切正常后,方可投入使用。7.After fixing , the motor can be used, which works 2-4 hours ,and business as usual8使用中若激振力不能滿足要求,可調(diào)整激振力的大小,以達(dá)到最佳使用效果8.if the vibrant force is not set

10、tle for the demand, we should adjust the force.9.振動(dòng)電機(jī)激振力的調(diào)整。9. adjustment for the vibrant force.如果振動(dòng)電機(jī)的激振力過大,產(chǎn)品出廠為最大激振力可將振動(dòng)電機(jī)兩端的防護(hù)罩拆下,同時(shí)調(diào)整電機(jī)兩端的偏心塊的相對(duì)角度(要求兩端相位角始終保持一致,從而改變振動(dòng)電機(jī)的激振力及在小范圍內(nèi)改變振幅的大小,調(diào)整后將防護(hù)罩裝回。If the vibrant force is oversize, we could remove the shields in either sides of the motor, and ad

11、just the angle of the eccentric blocks in either sides of the motor for adjusting the vibrant force.(the phase angle must keep in step.After the adjusting, fix the shield.五.維護(hù)與保養(yǎng)5. maintenance1. 定期清除外殼灰塵,以改善散熱條件,但不得用水沖洗。1. clean the dust in the shell regularly to improve the radiating conditions. Bu

12、t do not wash it in water.2. 當(dāng)海拔與環(huán)境溫度均符合要求時(shí),振動(dòng)電機(jī)定子繞組的溫度升限值(電阻法為80C。軸承的允許溫度(溫度計(jì)法不應(yīng)超過105C2. if the altitude and temperature accord with demand, stator winding temperature is below 80 degree( resistance measure,bearing temperature is below 105degree(thermograph measure.3. 為延長(zhǎng)軸承壽命,軸承應(yīng)保持良好的潤(rùn)滑狀態(tài)。For dilat

13、ing the bearing life, bearing should keep lubricative well.A. 定期對(duì)軸承進(jìn)行保養(yǎng)補(bǔ)充適量的潤(rùn)滑脂(潤(rùn)滑脂為二硫化鉬復(fù)合鈣基;2級(jí)電機(jī)注油量為軸承容腔的1/2,4、6級(jí)電機(jī)注油量軸承容腔的2/3。a. supply right amount of grease lubricant(molybdenum disulphide grease;the oil mass for the two rank motor is half than bearings cubage, the oil mass for the four or six r

14、ank motor is tw o-part than bearings cubage.B. 電機(jī)運(yùn)行4-6月小修一次,運(yùn)行一年大修一次,小修清除機(jī)體的積塵、污垢,檢查電機(jī)繞組的絕緣電阻、接頭、地線、連接部位的緊固螺栓是否松動(dòng),及時(shí)排除隱患。大修時(shí)除進(jìn)行必要的小修保養(yǎng)外,須查看軸承的磨損程度及線圈絕緣狀況,必要時(shí)及時(shí)更換維修。b. After the motor works for four-six months , it should be easy serviced. After one year, it should be heavy repaired. Easy servicing c

15、onclude cleaning dust over the shell, checking the insulating resistance in the motor winding, terminal, groundwire, the binding bolt in nterconnecting piece, to exclude hidden trouble in time.Heavy repairing must check the degree of wear of bearing, and the insulated status of winding. Change the b

16、earing and winding in time.六.常見故障及處理方法6. error and processing method序號(hào)Number 故障現(xiàn)象Symptom 造成故障的可能原因Cause for the error 處理方法Processing metheod一電源接通后,振動(dòng)電機(jī)不能轉(zhuǎn)動(dòng)After plugging in, vibrating motor dose not work. 1、定子繞組相間短路,接地以及定子繞組斷路2、定子繞組接線錯(cuò)?BR>3、負(fù)載過重或有卡阻現(xiàn)象1. stator winding has been short, earthing or

17、turnoff.2. stator winding has been wired error.3. overload or locking. a 檢查找出斷路、短路接地部位,實(shí)行修復(fù)b 檢查定子繞組接線,加以糾正c 減輕負(fù)荷或清除卡阻物a check the stator winding for short,earthing or turnoff.b Check stator windings wiring.c Light load or clean the locking.二電機(jī)運(yùn)行時(shí)轉(zhuǎn)速低于額定值When the motor is working, rotate speed is belo

18、w rating speed. 電機(jī)轉(zhuǎn)子斷裂The rotor of motor is ruptured. 更換鑄鋁轉(zhuǎn)子Change the cast aluminium rotor三支架腿斷裂The leg of bracket is r支架腿斷裂The leg of bracket is ruptured 1、地腳螺栓沒有旋緊2、與地腳平面配合1. stone bolt is flexible2. the planes of fitting badly 1、旋緊螺栓2、重新加工兩平面,達(dá)到吻合良好1. wind the bolt.2. process the two planes agai

19、n, for fitting well.四電機(jī)溫升過高或冒煙The high temperature of motor or smoking. 1、負(fù)載過重2、定轉(zhuǎn)子繞組斷路3、定子繞組接線錯(cuò)誤4、定子繞組接地或相間短路5、電機(jī)轉(zhuǎn)子斷裂6、定轉(zhuǎn)子相擦1. overload2. stator winding is turned off.3. stator winding is wired error.4. stator winding is earthed or short.5. The rotor of motor is ruptured.6.The stator rubs against t

20、he rotor.1、減輕負(fù)載2、查出斷路位,加以修復(fù)3、檢查定子繞組接線,加以糾正4、查出接地和短路部位加以修復(fù)5、更換鑄鋁轉(zhuǎn)子6、檢查電動(dòng)機(jī)氣隙、配重以及軸承磨損等情況1. light load2. check the turnoff.3. check the stator windings wiring.4. check the earthing and short.5. Change the cast aluminium rotor6. inspect the air gap of the motor,inspect the configured weight of the motor

21、,inspect the abrasion of bearing in the motor,etc.五電機(jī)外殼帶電Motor shell is electriferous 1、接地不良或接地電阻太大2、繞組絕緣損壞3、繞組受潮4、接地板損壞或面內(nèi)的油垢太多1. earthing badly or earthing resistance more large.2. winding insulation is broken.3. winding is damp.4. earth-plate or inside of plate has much oil dirt. 1、 找出原因，并采用相應(yīng)措施

22、2、 修補(bǔ)絕緣，并以浸漆處理 3、 干燥處理或浸漆干燥處理 4、 更換或清除接地板 1. 2. 3. 4. Find the cause, and adopt a measure mend the insulation, and dip lacquer drying process or dipping lacquer process. change or clean the earth-plate 六 軸承過熱 bearing running hot 1、 軸承磨損過度或質(zhì)量有問題 2、 軸承油脂過多或過少，型號(hào)選用不當(dāng)或質(zhì)量不好 3、 軸承內(nèi)圈與軸配合過松或過緊 4、 軸承外圈端蓋的配合過松或過緊 5、 端蓋與軸承蓋的兩側(cè)面與軸承的兩側(cè)面裝配不平行 1. 2. 3. 4. 5. bearing excessive wearing or bearing quality issues grease lubricant is overmuch or shortage bearing inner race coordinate with the axis much loose or tight bearing outer ring coordinate with the closure much loose or tight the closure tw