PSA供應(yīng)商質(zhì)量保證工作方法概述(64張)課件

1、1PSA SUPPLIER QUALITY ASSURANCE POLICY SHANGHAI上海April 20162016年04月PSA 供應(yīng)商質(zhì)量保證工作方法第1頁(yè)，共65頁(yè)。2PSAs Quality Management ProcedurePSA 質(zhì) 量 工 作 步 驟 介 紹3 Stages: 3個(gè)階段： Stage 1, Need expressing and supplier choosing. 階段1，需求的表達(dá)和供應(yīng)商的選擇。 Stage 2, Quality Assurance by Product and Process Management (AQMPP in Fre

2、nch). 階段2，通過(guò)產(chǎn)品和過(guò)程的控制實(shí)現(xiàn)質(zhì)量保證 (簡(jiǎn)稱AQMPP). Stage3, Quality Control in Mass Production 階段3，量產(chǎn)階段生產(chǎn)產(chǎn)品的質(zhì)量控制. 第2頁(yè)，共65頁(yè)。3Stage 3階 段 3Quality Control in Mass Production批量產(chǎn)品質(zhì)量控制Notification of confirmation for qualification state by supplier, acceptance by PSA供應(yīng)商聲明確認(rèn)了鑒定狀態(tài)/PSA進(jìn)行認(rèn)可Confirmation of process qualifica

3、tion state過(guò)程鑒定狀態(tài)確認(rèn)Controled by supplier for each product delivery供應(yīng)商對(duì)每批交付產(chǎn)品的質(zhì)量進(jìn)行控制Supplier supervision by PSA or one institution agreed by PSAPSA或PSA認(rèn)可的機(jī)構(gòu)對(duì)供應(yīng)商監(jiān)控4 supervision levels according to risks根據(jù)風(fēng)險(xiǎn)程度4個(gè)層次的監(jiān)控Quality problems treatment質(zhì)量問(wèn)題的處理Audits in mass production and interventions in rupture量

4、產(chǎn)階段的審核和突變情況下的介入Stage 1 階 段 1Need expressing and supplier choosing需求的表達(dá)和供應(yīng)商的選擇SuppliersOffer供應(yīng)商報(bào)價(jià)Consultation documents咨詢文件Supplier Pre-consultation供應(yīng)商預(yù)咨詢Supplier Consultation供應(yīng)商咨詢Offer analysis報(bào)價(jià)分析Quality Training質(zhì)量培訓(xùn)Photo quality + experts opinions質(zhì)量診斷+ 專家意見(jiàn)Stage 2階 段 2Quality Assurance through Pro

5、duct and Process Control 通過(guò)產(chǎn)品/過(guò)程控制實(shí)現(xiàn)質(zhì)量保證 AQMPP initialization reviewAQMPP初始化評(píng)審ATP by Supplier供應(yīng)商技術(shù)預(yù)分析ATP by PSAPSA技術(shù)預(yù)分析Product and Process control carried by supplier供應(yīng)商實(shí)施產(chǎn)品和過(guò)程控制Respect the interactive principles and communication plan遵守互動(dòng)原則和交流計(jì)劃Product qualification產(chǎn)品鑒定Process qualification過(guò)程鑒定Supp

6、lier/PSA agreement on :Development plan,Quality plan,Comunication plan,Risk control plan,Defects eradication plan,CTFE PSA與供應(yīng)商達(dá)成以下協(xié)議 :開(kāi)發(fā)計(jì)劃,質(zhì)量計(jì)劃,交流計(jì)劃,風(fēng)險(xiǎn)控制計(jì)劃,缺陷消除計(jì)劃,技術(shù)和功能特性 Undertaking letter定點(diǎn)意向書(shū)Supplier selection and signing development contract供應(yīng)商的選擇開(kāi)發(fā)合同的簽定Raise Production : DML Fournisseur/PSA批量增長(zhǎng)

7、階段：供應(yīng)商/PSA滿產(chǎn)發(fā)展Product and process qualification by the supplier, acceptance of this results by PSA供應(yīng)商對(duì)產(chǎn)品和過(guò)程進(jìn)行鑒定，PSA對(duì)其活動(dòng)進(jìn)行認(rèn)可Supplier Pre-qualification供應(yīng)商預(yù)鑒定第3頁(yè)，共65頁(yè)。4Objective of Stage 1 第 1 階 段 的 目 的To express clearly and precisely the needs of vehicle manufacturer by means of complete and exhaustiv

8、e consultation documents:plans, standards, technical specifications of design (STE in french), materials, experiments, validation plans,etc 借助于完整齊全的咨詢文檔資料：圖紙，標(biāo)準(zhǔn)， 技術(shù)規(guī)定（STE），材料，試驗(yàn)，確認(rèn)計(jì)劃等來(lái)清楚、準(zhǔn)確地表達(dá)PSA的需求。Need expressing and supplier choosing需求的表達(dá)和供應(yīng)商的選擇To retain the most competitive supplier, who can gua

9、rantee the required quality level and fulfill the obligations of his offer.選擇最具競(jìng)爭(zhēng)力，最有能力保證達(dá)到所要求的質(zhì)量水平，并能對(duì)其報(bào)價(jià)負(fù)責(zé)任的供應(yīng)商。To formalize the responsibilities. 明文規(guī)定各種職責(zé)。第4頁(yè)，共65頁(yè)。5Consultation Documents 咨 詢 文 件Management and Quality assurance Clauses管 理 及 質(zhì) 量 保 障 條 款Technical Specification技 術(shù) 規(guī) 范Contractual and

10、 economic specifications合同規(guī)定要求的技術(shù)說(shuō)明書(shū)Consultation document咨 詢 文 件Figure, economic objectives, partnership,spare parts, guarantee,數(shù)字, 經(jīng)濟(jì)目標(biāo), 合作關(guān)系, 備件, 保修Requirements and objectives related to products與產(chǎn)品有關(guān)的要求及目標(biāo)Requirements to ensure the quality control of all the delivery確?？刂普麄€(gè)供貨鏈質(zhì)量的相關(guān)要求第5頁(yè)，共65頁(yè)。6Mana

11、gement and Quality assurance Clauses管 理 及 質(zhì) 量 保 障 條 款Technical Specification技 術(shù) 規(guī) 范Contractual and economic Specifications 帶有契約條款要求的技術(shù)說(shuō)明書(shū)Consultation documents咨 詢 文 件Management and Quality assurance Clauses管 理 及 質(zhì) 量 保 障 條 款Technical specification技 術(shù) 規(guī) 范Contractual and economic specifications帶有契約條款要求

12、的技術(shù)說(shuō)明書(shū)Consultation documents:responsibility咨 詢 文 件 ： 職 責(zé)CPAAQOASASAS量產(chǎn)采購(gòu)Buyer in mass productionCP項(xiàng)目主管Project LeaderAAQO質(zhì)量保證推進(jìn)人Animator Quality assurance operational第6頁(yè)，共65頁(yè)。7 For PSA, it helps to precise : Project team organisation of PSA, Disposals for project follow up, Product quality objectives

13、, The respective responsibilities, Disposals for quality assurance, Deviation treatments, Audits (Process, Products), and the expected results 對(duì)PSA而言，它用于明確：PSA的項(xiàng)目組織，項(xiàng)目的跟蹤措施，產(chǎn)品的質(zhì)量目標(biāo)，各自的職責(zé)，質(zhì)量保證措施，偏差的處理，審核（過(guò)程，產(chǎn)品）， 以及所期待的效果Management & Quality assurance Clauses 管 理 條 款 與 質(zhì) 量 條 款How can this be useful ?有

14、 何 作 用 ?第7頁(yè)，共65頁(yè)。8Management & Quality assurance Clauses 管 理 條 款 與 質(zhì) 量 條 款PROJECT MANAGEMENT CLAUSES項(xiàng)目管理?xiàng)l款 Project organization項(xiàng)目組織General planning stages and scheduling of reviews/計(jì)劃的一般階段和評(píng)審的定位 PSA team organization / PSA項(xiàng)目組的構(gòu)成 Supplier team organization /供應(yīng)商項(xiàng)目組的構(gòu)成 Sharing of tasks between PSA and

15、the Supplier / PSA和供應(yīng)商任務(wù)的分配 Planning and checking the work工作的計(jì)劃及控制Activity Report /活動(dòng)報(bào)告 Monitoring the progressive qualification of the product and the process /產(chǎn)品和過(guò)程的逐步鑒定跟蹤第8頁(yè)，共65頁(yè)。9Management & Quality assurance Clauses 管 理 條 款 與 質(zhì) 量 條 款QUALITY ASSURANCE CLAUSES質(zhì)量保證條款 Quality objectives and requir

16、ements質(zhì)量目標(biāo)及要求 Commitment to operational security : Safety /功能確定性承諾：安全性 Commitment relating to failure /故障承諾 Commitment relating to reliability /可靠性承諾 Commitment to aptitude for maintenance /可維護(hù)性承諾 Commitment to quality as new /新品質(zhì)量承諾 Quality Assurance Measures質(zhì)量保證措施 Requirements relating to dealing

17、with known defects (Fault Eradication Plan)/已知缺陷處理要求（缺陷消除計(jì)劃） Requirements relating to dealing with risks (Risk Management Plan)/風(fēng)險(xiǎn)處理要求（風(fēng)險(xiǎn)控制計(jì)劃） Requirements relating to operational safety (Operational Safety Plan)/運(yùn)行確定性要求（運(yùn)行確定性計(jì)劃） n Rank Suppliers /N級(jí)供應(yīng)商 Dealing with technical changes技術(shù)處理 第9頁(yè)，共65頁(yè)。10

18、The supplier will take his responsibility since his response to consultation 供 應(yīng) 商 一 旦 投 標(biāo) 就 意 味 著 其 承 擔(dān) 責(zé) 任Through his offer, the supplier will take his responsibility to 通過(guò)投標(biāo)，供應(yīng)商承擔(dān)如下責(zé)任： To meet the explicit and implicit requirements of the technical specifications, to respect the management and qu

19、ality assurance clauses 滿足技術(shù)條件中明示的和隱含的要求并遵守質(zhì)量管理?xiàng)l款This is much more than to commit oneself to a price and carrying out the proposed technical solutions.因此，供應(yīng)商的責(zé)任范圍不僅僅是報(bào)價(jià)并實(shí)施所建議的技術(shù)方案。第10頁(yè)，共65頁(yè)。11The need expressing has been formalized and optimized.需求的表達(dá)已優(yōu)化和文件化。The supplier has been selected.供應(yīng)商已選定。The

20、 resonsibilities between PSA and supplier have been formalizedPSA和供應(yīng)商職責(zé)已以書(shū)面形式確定。Definitive product meets each functional specification.產(chǎn)品確定并滿足每個(gè)功能要求。Definitive process, adjusted and be able to produce only good parts過(guò)程確定, 調(diào)試，并有能力只提供合格產(chǎn)品。Stage 1 階段 1Need expressing and supplier choosing需求的表達(dá)和 供應(yīng)商的選擇S

21、tage 3 階段 3Quality Control in Mass Production 批量產(chǎn)品的質(zhì)量控制AQMPP situation in Quality ProcedureAQMPP 在 質(zhì) 量 步 驟 中 的 位 置Stage 2 階段 2Quality Assurance by Product and Process Management通過(guò)產(chǎn)品和過(guò)程的控制 實(shí)現(xiàn)質(zhì)量保證 (簡(jiǎn)稱AQMPP) 第11頁(yè)，共65頁(yè)。12Product/Process Qualification Steps產(chǎn) 品 / 過(guò) 程 鑒 定 步 驟Stage 1階 段 1Need expressing and

22、 supplier choosing 需求表達(dá)和 供應(yīng)商選擇Stage 2階 段 2 Quality Assurance by Product and Process Management通 過(guò) 產(chǎn) 品 和 過(guò) 程 控 制 保 證 質(zhì) 量Stage 3階 段 3Quality Control in Mass Production批量產(chǎn)品質(zhì)量控制Second Part: Q3P Form第二部分: Q3P 表格PSAAcceptance of product qualif and process pre-qualif認(rèn)可產(chǎn)品鑒定及過(guò)程預(yù)鑒定Process qualif acceptance認(rèn)可過(guò)

23、程鑒定Init. Review初 始 會(huì) 議ATPATPSup.供應(yīng)商Product pre-qualif pronounced 宣告產(chǎn)品預(yù)鑒定Product pre-qualif acceptance 認(rèn)可產(chǎn)品預(yù)鑒定First Part: Initialization第一部分: 初始技術(shù)分析Product qualif andProcess pre-qualif pronounced宣告產(chǎn)品鑒定及過(guò)程預(yù)鑒定Process qualif pronounced 宣告過(guò)程鑒定Process qualification confirmation確認(rèn)過(guò)程鑒定第12頁(yè)，共65頁(yè)。13Suppliers

24、ATP 供應(yīng)商技術(shù)預(yù)分析PSAs ATPPSA技術(shù)預(yù)分析SUPSUPSUPPSAPSAPreliminary Technical Analysis(ATP)技 術(shù) 預(yù) 分 析AQMPP Initialization Review AQMPP 初 始 化 評(píng) 審第13頁(yè)，共65頁(yè)。14Sequence of this step 本 階 段 的 展 開(kāi)1 week期限1周Decision of supplier selection 供應(yīng)商選定Confrontation & communication and Convergence對(duì)照交流并達(dá)成協(xié)議Week 01第一周Week 02第二周Week

25、03第三周Week 04第四周Notification of supplier selection 供應(yīng)商選擇結(jié)果通知AQMPP Init. Review初始化會(huì)議PSAs ATPPSA技術(shù)預(yù)分析Suppliers ATP供應(yīng)商技術(shù)預(yù)分析第14頁(yè)，共65頁(yè)。15To be prepared for AQMPP initialization review, PSA and Supplier make a list from each side of all worries to be taken into consideration, so as to work out Q3P (Qualifi

26、cation Progressive of Product and Process) steps. 供應(yīng)商和PSA各自匯總所有需要考慮的任務(wù)細(xì)節(jié)，為AQMPP初始化評(píng)審會(huì)議作準(zhǔn)備，目的在于建立產(chǎn)品及過(guò)程逐步鑒定(簡(jiǎn)稱Q3P)的工作方法。Preliminary Technical Analysis(ATP)技 術(shù) 預(yù) 分 析 ( 簡(jiǎn) 稱 ATP )Why?為什么？第15頁(yè)，共65頁(yè)。16Suppliers Preliminary Technical Analysis 供 應(yīng) 商 技 術(shù) 預(yù) 分 析Identification of the tasks and the proposition of

27、 task-sharing between PSA and supplier 識(shí)別出工作任務(wù)、PSA/供應(yīng)商之間的分工Identification of risks about product and process識(shí)別出產(chǎn)品和過(guò)程的風(fēng)險(xiǎn)因素 Steps for defects eradication缺陷消除工作步驟 Development plan開(kāi)發(fā)計(jì)劃Product validation plan 產(chǎn)品認(rèn)可計(jì)劃Function reliability plan運(yùn)行確定性計(jì)劃 Process description 對(duì)過(guò)程進(jìn)行描述 Components and materials orig

28、in配件及材料來(lái)源Industrial diagram, industrialization plan 工業(yè)簡(jiǎn)圖，工業(yè)化計(jì)劃：即平面布局圖和新設(shè)備新流水線的設(shè)置Quality plan, quality commitments質(zhì)量計(jì)劃，質(zhì)量承諾 Logistic means 物流設(shè)備Identification of project members項(xiàng)目組成員識(shí)別 Letter typeSuppliers ATP供應(yīng)商技術(shù)預(yù)分析標(biāo)準(zhǔn)信件第16頁(yè)，共65頁(yè)。17The supplier sets up a scaffolding to build up the quality of product

29、 and process供 應(yīng) 商 搭 建 “ 腳 手 架 ” 以 架 構(gòu) 起 產(chǎn) 品 和 過(guò) 程 的 質(zhì) 量Product and Process development產(chǎn) 品 和 過(guò) 程 開(kāi) 發(fā)Development plan（planning) Ms Project開(kāi)發(fā)計(jì)劃（策劃） - Ms ProjectIts the development planning of all tasks about product and process carried out by the supplier.指應(yīng)由供應(yīng)商完成的過(guò)程和產(chǎn)品的全部開(kāi)發(fā)任務(wù)的計(jì)劃Quality plan (projet)質(zhì)量

30、計(jì)劃（項(xiàng)目）The quality plan lists all the activities,which, if not well handled, can threnten the project carring-out. 質(zhì)量計(jì)劃列出了所有的業(yè)務(wù)，如果這些業(yè)務(wù)不受控的話，會(huì)使整個(gè)項(xiàng)目的運(yùn)行處于危險(xiǎn)之中。Defects eradication plans ( product / process )缺陷消除計(jì)劃（產(chǎn)品/過(guò)程）All the action plans intended to eliminate the defects already known用來(lái)消除已知缺陷的所有措施Risk

31、s control plan ( product / process )（產(chǎn)品和過(guò)程）風(fēng)險(xiǎn)控制計(jì)劃All the action plans intended to control product and process risks所有用來(lái)控制產(chǎn)品和過(guò)程風(fēng)險(xiǎn)的措施第17頁(yè)，共65頁(yè)。18Parts definition, references, parts index and project planning 零件定義，編號(hào)，零件及圖紙更改標(biāo)記，項(xiàng)目計(jì)劃Responsibilities sharing between PSA/supplierPSA/供應(yīng)商之間的職責(zé)分工Quality risks

32、 and recordings 質(zhì)量風(fēng)險(xiǎn)及歷史紀(jì)錄 Steps of defects eradication缺陷消除工作步驟Essential Functional and Technical Characteristics關(guān)鍵技術(shù)與功能特性（簡(jiǎn)稱CTFE）Identification of projects members 項(xiàng)目組成員識(shí)別Logistics, logistic means, and investment物流，物流設(shè)備，設(shè)備投資PSA Prelimininary Technical Analysis PSA 技 術(shù) 預(yù) 分 析SummaryPSAs ATPPSA的技術(shù)預(yù)分析總結(jié)

33、第18頁(yè)，共65頁(yè)。19Initialisation Review（1/2） 初 始 化 評(píng) 審 （1/2）To formalize the definitions, references, logistics, project planning 將零件定義，編號(hào)，物流，項(xiàng)目計(jì)劃編制成文 To formalize the responsibilities sharing between PSA and supplier 將PSA/供應(yīng)商之間的職責(zé)分工形成文本To formalize the major risks of the project, precise the milestone of

34、 control plan 將項(xiàng)目的主要風(fēng)險(xiǎn)形成文本, 明確監(jiān)控計(jì)劃的立標(biāo)檢查制度To carry out risks control and defects eradification steps 實(shí)施缺陷消除及風(fēng)險(xiǎn)控制工作步驟To precise the Essential Functional and Technical Characteristics 明確關(guān)鍵技術(shù)和功能特性（簡(jiǎn)稱CTFE） 第19頁(yè)，共65頁(yè)。20Initialisation Review（2/2） 初 始 化 評(píng) 審 （2/2）To formalize the product validation plan (mat

35、erial, test, function, reliability) 將產(chǎn)品認(rèn)可計(jì)劃編成文本（材料，試驗(yàn)，功能，可靠性等。）To formalize the development and industrialization plan 將開(kāi)發(fā)及工業(yè)化計(jì)劃編成文本To make the milestone for product and process validation 對(duì)產(chǎn)品和過(guò)程認(rèn)可的重要節(jié)點(diǎn)To work out the interactive questionnaire 實(shí)施互動(dòng)式問(wèn)卷To ratify the quality plan and quality objectives

36、 批準(zhǔn)質(zhì)量計(jì)劃及質(zhì)量目標(biāo) To initialize Q3P form (Qualification Progressive of Product and Process) 產(chǎn)品及過(guò)程逐步審核表格（簡(jiǎn)稱Q3P表格）初始化Initialisation Report初始化會(huì)議報(bào)告第20頁(yè)，共65頁(yè)。21Initialisation Review 初 始 化 評(píng) 審Participants 成員Supplier : project team ( at least the team leader, technical pilot, quality pilot) 供應(yīng)商方面：項(xiàng)目組（至少包括項(xiàng)目主管，技

37、術(shù)主管及質(zhì)量負(fù)責(zé)人） PSA:PPP: Pilot Product and Process or representative expert 行業(yè)產(chǎn)品過(guò)程主管 (PPP) 或行業(yè)代表人AAQO: Animator Quality Assurance Operational 質(zhì)量保證實(shí)施推進(jìn)人 (AAQO) Auditor from Shanghai office上海采購(gòu)辦事處的審核員Project Buyer (AP) or sourcing officer from Shanghai office項(xiàng)目采購(gòu)員 (AP) 或上海采購(gòu)辦事處的采購(gòu)員第21頁(yè)，共65頁(yè)。22Initialisatio

38、n Review初 始 化 評(píng) 審To enrich his technology with his experience 把經(jīng)驗(yàn)反饋納入其專業(yè)領(lǐng)域To propose the industrial solutions, quality plan, industrialisation plan, development plan and action plans 建議并說(shuō)明工業(yè)化技術(shù)方案，質(zhì)量計(jì)劃，工業(yè)化和開(kāi)發(fā)計(jì)劃，行動(dòng)計(jì)劃 To explain his understanding of PSAs requirements: CTFE, planning, CMQ, quality requi

39、rements 闡述如何認(rèn)真對(duì)待PSA的要求: 關(guān)鍵技術(shù)和功能特性（ CTFE）, 計(jì)劃，管理及質(zhì)量條款（簡(jiǎn)稱CMQ）, 質(zhì)量要求To justify his choice and provide documents 對(duì)自己選擇的全部方案進(jìn)行論證并文件化ROLE of Supplier 供應(yīng)商的角色第22頁(yè)，共65頁(yè)。23Initialisation Review初 始 化 評(píng) 審To officialize product requirements of PSA (general plan, specification sheet, technique specifications, sta

40、ndard, validation plan, testing sharing) 正式化PSA的產(chǎn)品要求（底圖，技術(shù)任務(wù)書(shū)，技術(shù)規(guī)范，標(biāo)準(zhǔn)，認(rèn)可計(jì)劃，試驗(yàn)分工） To validate the suppliers proposals: Process description, development or industrialisation plan, defects eradication plan, material choices ,origins of components 對(duì)供應(yīng)商的提議進(jìn)行生效：過(guò)程描述，開(kāi)發(fā)和工業(yè)化計(jì)劃，缺陷消除計(jì)劃，材料選擇，組件來(lái)源等進(jìn)行確認(rèn) To be in

41、 charge of guiding the development (for co-development parts ) 將負(fù)責(zé)項(xiàng)目開(kāi)發(fā)的推進(jìn)（對(duì)共同開(kāi)發(fā)的零件而言）ROLE PPP 行業(yè)產(chǎn)品過(guò)程主管的角色第23頁(yè)，共65頁(yè)。24Initialisation Review初 始 化 評(píng) 審 Working under the responsibility of technical experts 在行業(yè)專家的領(lǐng)導(dǎo)下開(kāi)展工作 Having written the Management and Quality assurance Clauses ( CMQ), and contents of

42、PSAs ATP. (Preliminary Technical Analysis) 已編制管理與質(zhì)量條款（CMQ）及PSA技術(shù)預(yù)分析內(nèi)容 Having gathered the list of risks identified by the differents interlocutors PSA, and make sure the distribution.已收集由PSA各方面參與者識(shí)別的風(fēng)險(xiǎn)，編制了清單并確保發(fā)放 Making sure the suppliers proposals correspond with CMQ requirements. 確保供應(yīng)商的建議符合質(zhì)量管理?xiàng)l款的

43、要求ROLE AAQO 質(zhì)量保證實(shí)施組織者的任務(wù)第24頁(yè)，共65頁(yè)。25Initialisation Review初 始 化 評(píng) 審To guide the Initialization Review and the project follow up meetings, and write the minutes. 主持初始化評(píng)審及項(xiàng)目復(fù)審會(huì)議，撰寫以后會(huì)議紀(jì)要。 To ensure the agreements between the supplier and PSA , concerning the industrialisation plans, communication plan,

44、 and quality plan 確保供應(yīng)商和PSA就工業(yè)化計(jì)劃, 交流計(jì)劃, 質(zhì)量計(jì)劃.達(dá)成協(xié)議。 During the whole development, be responsible to ensure the fulfilling of suppliers commitments: parts prices, investment, planning, parts delivery, parts traceability. 在整個(gè)開(kāi)發(fā)過(guò)程中將負(fù)責(zé)監(jiān)督供應(yīng)商承諾的遵守：零件價(jià)格, 投資, 計(jì)劃，零件發(fā)送，檢驗(yàn)報(bào)告，零件可追溯性。ROLE Project Buyer (AP) 項(xiàng)目采購(gòu)

45、員角色第25頁(yè)，共65頁(yè)。26Product/Process Qualification Steps 產(chǎn) 品 / 過(guò) 程 鑒 定 步 驟Stage 1 階段1Need expressing and supplier choosing 需求表達(dá)和 供應(yīng)商選擇Stage 2 階段2 Quality Assurance by Product and Process Management通過(guò)產(chǎn)品和過(guò)程控制保證質(zhì)量Stage 3 階段3Quality Control in Mass Production批量產(chǎn)品質(zhì)量控制Second part: Q3P form 第二部分: Q3P 表格PSAAccept

46、ance of product qualif.and process pre-qualif. 認(rèn)可產(chǎn)品鑒定及過(guò)程預(yù)鑒定Process qualif. acceptance 認(rèn)可過(guò)程鑒定Product pre-qualif. acceptance 認(rèn)可產(chǎn)品預(yù)鑒定Init.Review 初始會(huì)議ATPATPFirst part: Initialisation 第一部分: 初始分析SUP.供應(yīng)商Product pre-qualif. pronounced 宣告產(chǎn)品預(yù)鑒定Product qualif. and process pre-qualif. pronounced 宣告產(chǎn)品鑒定及過(guò)程預(yù)鑒定Pro

47、cess qualif. pronounced 宣告過(guò)程鑒定Process qualif. Confirmation確認(rèn)過(guò)程鑒定第26頁(yè)，共65頁(yè)。27Second Part:Q3P Form第 二 部 分 ：Q3P 表 格Q3P, whats this?什么是Q3P？QPPP：Qualification Progressive of Product and Process （Q3P）QPPP: 對(duì)產(chǎn)品和過(guò)程的逐步鑒定第27頁(yè)，共65頁(yè)。28One common methodology to qualify gradually the product and the process.是一個(gè)逐步

48、鑒定產(chǎn)品和過(guò)程的通用方法。Several steps : Q3P qualification steps which pass from one to another.分幾個(gè)階段：由Q3P的鑒定狀態(tài)實(shí)現(xiàn)從一個(gè)階段到另一個(gè)階段的過(guò)渡。Some timing follow-up indicators of product and process development.包括對(duì)產(chǎn)品及過(guò)程開(kāi)發(fā)進(jìn)程跟蹤的一系列指標(biāo)。Second Part:Q3P Form第 二 部 分 ：Q3P 表 格第28頁(yè)，共65頁(yè)。29SUBJECTS/ ITEMS Q3P Q3P各項(xiàng)內(nèi)容Q3P Steps Q3P各階段 Q3P

49、 Form : principle Q3P 表 格 ：原 理DFESRUOCM Planning/some process risks control 過(guò)程風(fēng)險(xiǎn)及計(jì)劃控制 Process definition/industrialisation control過(guò)程及工業(yè)化定義控制 Production machines 生產(chǎn)設(shè)備Item 2 第二項(xiàng) Item n 第N項(xiàng)Q3P Requirements Q3P要求第29頁(yè)，共65頁(yè)。30Delivery qualified and in time按時(shí)并且合格的交付Delivery non-qualified or seriously delay

50、ed不合格或嚴(yán)重延遲交付Delayed and/or the delivery quality inacceptable延遲交付不可接受和/或交付質(zhì)量不可接受Once one deviation happens :一旦發(fā)現(xiàn)偏差： Implement action plans (AAQO/Supplier) 實(shí)施行動(dòng)計(jì)劃（質(zhì)量保證實(shí)施推進(jìn)人 / 供應(yīng)商） If necessary, intervention to the supplier (Project team) 如有必要，介入供應(yīng)商 （由項(xiàng)目組）Q3P : signification of coulours Q3P 中 顏 色 的 含 義

51、第30頁(yè)，共65頁(yè)。31 DFE (Distribution design) : Product designDFE （產(chǎn)品設(shè)計(jì)發(fā)放）： 產(chǎn)品設(shè)計(jì)階段 SRU (Unique representative stage) : Prototype validationSRU （唯一代表性階段）： 樣品確認(rèn)階段 OCM (Officialisation of Creations or Modifications) : Definition officializationOCM （創(chuàng)立或修改正式化）： 定義正式化階段 IOD (Made by definitive tools) : Making re

52、presentative partsIOD （源自最終工裝）： 代表性零件的生產(chǎn)階段 PRSHL (Try-production out line) : Making cars with non-definitive processPRSHL （線外預(yù)批）： 過(guò)程未經(jīng)確認(rèn)的車輛生產(chǎn)階段 PRSEL (Try-production on line) : Making cars with definitive processPRSEL （線上預(yù)批）： 過(guò)程得到最終確認(rèn)的車輛生產(chǎn)階段 AVS ML (Before mass production batch method) : Making mark

53、etable cars by batchAVS ML （批量前批接收）： 按批次商品化車輛生產(chǎn)階段 MEC (Raise production) : Making marketable cars in mass productionMEC （發(fā)展?jié)M負(fù)荷生產(chǎn)）： 商品化批量生產(chǎn)階段Differents Q3P Steps definition Q3P 各 階 段第31頁(yè)，共65頁(yè)。32PSA Raise Production PSA 產(chǎn)量爬坡Development 開(kāi)發(fā)Accept. Proto 試樣認(rèn)可DFEOCM PRSHLSRUIODPRS EL1PRS EL2MLMECTop SRU 進(jìn)

54、入唯一代表性階段Top RO 進(jìn)入工裝實(shí)現(xiàn) 階段Accept. IOD 源自最終工裝零件的認(rèn)可Engagement PRSEL 進(jìn)入線上預(yù)批階段ADLC 批準(zhǔn)商品化投產(chǎn)Accord MEC 同意產(chǎn)量爬坡Transfer to mass production 轉(zhuǎn)為批量生產(chǎn)Accept. parts from definitive process 最終工序生產(chǎn)零件認(rèn)可For reference指示性 (For vehicle project) （對(duì)某整車項(xiàng)目而言） J7+24sJ3-70sJ4-38sJ5-12sJ60sJ7+12sThe different steps of Q3P Q3P 各

55、階 段第32頁(yè)，共65頁(yè)。33 Product definition control 產(chǎn)品定義控制 Product validation control 產(chǎn)品認(rèn)可控制 Control of operating relibility, risks and defects 運(yùn)行確定性，風(fēng)險(xiǎn)及缺陷控制 Control of CTFEs (Essential Functional and Technical Characteristics) 關(guān)鍵技術(shù)和功能特性（ 簡(jiǎn)稱 CTFE）控制 Control of product compliance 產(chǎn)品合格性控制 Product qualification

56、 summary package 產(chǎn)品審核的綜合資料 Q3P : Items for Product Progressive Qualification Q3P 中 產(chǎn) 品 逐 步 審 核 項(xiàng) 目第33頁(yè)，共65頁(yè)。34Q3P : Items of Process Progressive Qualification Q3P 中 過(guò) 程 逐 步 審 核 項(xiàng) 目 Control of process scheduling, tracking and risks 計(jì)劃、可追溯性及過(guò)程風(fēng)險(xiǎn)的控制 Control of process definition and industrialisation 過(guò)

57、程定義的控制及工業(yè)化控制 Control of grade 2 and above suppliers 2級(jí)及以上供應(yīng)商控制 Control of packing and logistics 物流和包裝的控制 Process qualification summary package 過(guò)程審核的綜合資料第34頁(yè)，共65頁(yè)。35 Q3P FormQ3P 表 格SUPPORT Q3PQ3P載體第35頁(yè)，共65頁(yè)。36Filling the form continuously 表格的不斷填寫CPAAQOAPPPPFNRAnalyse and follow up 分析與跟蹤AAQOCPPPPDevel

58、opment meeting (product/process state review) 開(kāi)發(fā)會(huì)議（產(chǎn)品 / 過(guò)程狀態(tài)評(píng)審）CPAAQOAPFNRQ3P filling in each step Q3P 表 格 各 階 段 填 寫FNR:supplierPPP:Product Process PilotAP:Project buyerCP：Project LeaderAAQO：Animator Quality assurance operationalhttp:第36頁(yè)，共65頁(yè)。37Step SRU SRU階段Step OCM OCM階段Development meeting (produ

59、ct/process state review) 開(kāi)發(fā)會(huì)議（產(chǎn)品 / 過(guò)程狀態(tài)評(píng)審）CPAPFNRAAQOCPAPQ3P Review (Step validation review) Q3P 評(píng)審 （階段認(rèn)可評(píng)審）AAQOPPPP V O 2FNRQ3P validation step by stepQ3P 各 階 段 逐 一 認(rèn) 可Development meeting (product/process state review) 開(kāi)發(fā)會(huì)議（產(chǎn)品 / 過(guò)程狀態(tài)評(píng)審）CPAPFNRAAQODevelopment meeting (product/process state review) 開(kāi)

60、發(fā)會(huì)議（產(chǎn)品 / 過(guò)程狀態(tài)評(píng)審）CPAPFNRAAQO第37頁(yè)，共65頁(yè)。38Step DFEDFE階段Step SRUSRU階段Step XXXXXX 階段 Development meeting 開(kāi)發(fā)會(huì)議PSAFNR Update the form 表格更新FNR Analyse and follow up 分析與跟蹤PSA Initialization of the form表格初始化PSAFNRMacro Procedure Q3P 宏 觀 Q3P 過(guò) 程 Validation of the form 表格認(rèn)可PSAQ3P review and update the form by s