文本教程設(shè)備及op50press motor nov23

1、1. Sequence of Operation & Targets1.1. Process Sequence of operationMotor press force: TBD1.2. Process Output1.4. TargetsTargetST 50Cycle time (sec)20FTQ (%)0.34%Uptime (%)99.5%OP 50 target 1.1. Equipment Sequence of operationOperation Sequence:Unload FGLoad error proofing tooling on the motorLoad m

2、otor into the castingLoad casting on the toolingInitiate toggle switchDetecting Casting and motor presentsClamping the castingRead part label for traceability Press tooling go down, Check the motor directionpress motor to the correct position.Press tooling return.Unclamping the casting1.3. Part Orie

3、ntation and operator motionsLoad motor vertically inside casting motor boss3. Review Machine / Tooling Design Concepts3.1. Product print / KPC / QCINA3.2 Part to tool interface Components support areas Motor press zoneCylinder surface of motorCylinder surface of motorMotor press zoneMotor press zone

4、3. Machine Design ConceptsOperator load error proofing tooling on the motor Load motor and casting into the clamping toolingError proofing sensor for motor presents RF TAG reader for traceability.Servo drive the press tooling go down press motor to correct positionServo machinePress toolingClamp too

5、ling3. Tooling Design ConceptsPress toolingServo drive the tooling go down, Tooling touch the motor press zone.Press motor towards the bottom of motor bossPress force and stroke meet spec, Servo stop, then drive the tooling return.AA 3.7 Change over model to model3.7 Change over Change press tooling

6、 stroke Quick change tooling 3. Review Machine / Tooling Design Concept3.9 Standards for the RegionErgonomic standard.Machine height 2000 mm.Total Height 2200 mm.Bench height 900 mmWork area height 1100 mm Equipment Voltage: 380/220 Vac Frequency: 50 HzColor: light blue Akzo Nobel 51042. Review Prel

7、iminary Process Documentation2.1. Specific Documentation PFD2.2. Specific Documentation PFMEA2.3. Specific Documentation PCP9. Review Measurement & Calibration Methodology9.0 Review Measurement & Calibration MethodologyNA7.1. What is measured?NA7.2. How it is measured?NA7.5. Hardware requirementsNA1

8、8. Supplier Exceptions to the Equipment17. Equipment Timing Plan 17.1. Equipment timing plan11. Review MQ Plan11.2. Review MQ1 plan4. Review Electrical Design Concept4.1 Sensor strategy / error proofingThe equipment has the follow poke yokes:Load cell monitor the press forceDisplacement measure pres

9、s strokeSensor check motor presents5. Review Hydraulic Design Concept6. Review Pneumatic Design Concept7. Review Data acquisition & Measurement System Concept8. Review Machine Controls Program Design Concept10. Ergonomic / Safety Requirements12. Supplier Documentation Requirements12.Supplier Documen

10、tation Requirements13. Spare parts 14. Equipment Warranty Requirements14. Discuss warranty periodWarranty -Two years warranty from the validation date for workmanship and design.Technical support from supplier site by phone, support in site need be quote.15. Facility Utility Requirements15.1. Region

11、al StandardErgonomic std per Design- in Ergonomics Check list for China. Total equipment height 2.2 mtsVoltage 380/220 50 hzPressure Air 6 barOP 60 Motor assembly16. Shipping / Rigging / Installation Requirements16. Shipping/Rigging/ Installation requirement16.1 Shipping.Equipment will be send by lorry.16.2 Riggi