參考說(shuō)明講稿sinamics-g120technical slidesen

1、SINAMICS G120Technical SlidesReferences120Applications108Documentation101Migration97Tools84Value-added topics75Customer Benefits62Product8General2SINAMICS G120 the modular inverterEnergy-efficient, reliable, safe and ruggedModularityLower stock inventory and simple, fast service+Simple to UseWhen co

2、mmissioning, service, maintenance and diagnostics+Technology Safety technology, positioning, PFC functions and many more+Interfaces Full TIA integration, building systems, third-party systems+RuggednessReliable operation and a long service life+Energy efficiencyPROFIenergy, energy recovery and many

3、more+WaterChemicalF&BBuildingsWood-workingThe standard inverter for demanding individual applicationsTextilesCranesCementConveyor technologyG120G120*)Placement Inside the Applications*) Performance in torque control/speed control/position control/numerical control/functionality*)SINAMICS G120 for se

4、rvo drives see separate slide setG120Placement Inside the SINAMICS PortfoliosReferences120Applications108Documentation101Migration97Tools84Value-added topics75Customer Benefits62Product7General3SINAMICS G120DesignThe modular conceptThe G120 comprises three function unitsControl Unit (CU)Power Module

5、 (PM)Operator panel SINAMICS G120 - Power Module To address the widest range of drive requirementsControl Unit (CU)Power Module (PM)Operator panel PM230PM240 / PM240-2PM250Power Module to address various requirementsFocus applicationsPM230Fluid flow machines with square-law load torque, such asRadia

6、l and axial fansRadial and axial pumpsRadial blowers, radial compressors, side-channel blowersPM240/PM240-2Displacement pumps and compressors with constant load torque, such asPiston/reciprocating/screw/eccentric worm pumpsReciprocating compressors/screw compressors, rotary piston blowers, liquid ri

7、ng compressorsDrives with constant load torque, such asMixers, crushers, agitators, millsExtruders, palletizers, decanters/centrifugesConveyor-related applications with low braking operation, for example belt drives, travel/traversing drivesPM250Conveyor-related applications, such asLifting and lowe

8、ring equipmentHoisting gearCranesTravel/traversing drivesApplications with significant levels of braking operation, for example centrifugesSINAMICS G120 Power Modules to address various requirementsPM2301PM240-2/PM240PM2501AC 200 240V +/-10%3AC 380 480V +/-10%3AC 500 690V +/-10%0.37 90kW0.55 4 kW (1

9、/3AC 200 V) 5.5 7.5 kW (3AC 200 V) 0.55 250 kW (3AC 400 V)7.5 90kWRequirements placed on the line supplyRSCE 100RSCE 25RSCE 100Power factor0.90.7 0.850.9Pulse frequency4kHz, max. 16kHz4kHz (90kW)2kHz (90kW)4kHz, max. 16kHzDegree of protectionIP20/IP20PT/IP55IP20IP20EMC acc. to IEC 61800-3Category C2

10、Category C3Category C2BrakesDC brakeBraking resistorEnergy recoveryIntegrated safety functionsNoYesYes1Additional details are described in the set of G120P technical slidesPower Module PM230 IP20FeaturesConnecting voltage/power rating3AC 380 - 480V +/-10%0,37 . 75kW/0,5 . 100HP (Low Overload)0,25 55

11、kW/0,33 75HP (High Overload)Overload capability (load cycle 300 seconds)Frame size A C: 150% for 3 seconds, 110% for 57 seconds (LO)200% for 3 seconds, 150% for 57 seconds (HO)Frame size D F: 110% for 60 seconds (LO)150% for 60 seconds (HO)Degree of protection IP20/UL Open Type for cabinet build inE

12、nvironmental temperature 0 . 40oC, with derating up to 60oCSwitching frequency 4kHz, with derating up to 16kHzConverter technology with reduced dc link causes reduced line harmonics and results in reduced cable diameter due to lower line currentOptional integrated EMC filter (filter class A) for ins

13、tallations according EN 61800-3 category C2 Pluggable motor and power terminals (up to 18,5kW)The fan can be simply replaced at the heat sinkLine side currentBraking operationRectifier diodes are naturally commutated by the supplyLower harmonic current than PM240Low reactive current : power factor 0

14、,9Pulse frequent current: noneDC braking limited by low losses of the power sectionVDCmax control to extend the braking rampsDC link voltageDepending on load (1,35.1,42 X Umains)Ripple higher than PM240Output voltage approx. 87% (HO), 95% (LO)Power Module PM230 - TopologyPower Module PM230 IP20Size/

15、power assignmentPower in kW / HP1Frame sizeWithout filterClass A filterA0.37 / 0.5 3 / 40.37 / 0.5 3 / 4B4.0 / 5.0 7.5 / 104.0 / 5.0 7.5 / 10C11 / 15 18.5 / 2511 / 15 18.5 / 25D/D22 / 30 30 / 4022 / 30 30 / 40E/E37 / 50 45 / 6037 / 50 45 / 60F/F55 / 75 75 / 10055 / 75 75 / 1001The power data refer t

16、o Low Overload (LO)2Devices with integrated Class A filter3 Additional depth as a result of the Control UnitCU230P-2 plus 58mm/2.28inCU240B-2/CU240E-2 plus 40mm/1.57inAdditional depth as a result of the operator panelsIOP plus 25mm/0.98inBOP-2 plus 15mm/0.59inDimensions in mm / inch Frame sizeWidth

17、x height x depthA73 x 196 x 165 / 2.87 x 7.72 x 6.5B100 x 292 x 165 /3.94 x 11.5 x 6.5C140 x 355 x 165 /5.51 x 13.98 x 6.5D275 x 419 x 204 /10.83 x 16.5 x 8.03D275 x 512 x 204 /10.83 x 20.16 x 8.03E275 x 499 x 204 /10.83 x 19.65 x 8.03E275 x 635 x 204 /10.83 x 25 x 8.03F350 x 634 x 316 /13.78 x 24.9

18、6 x 12.44F350 x 934 x 316 /13.78 x 36.77 x 12.44ABCD/DE/E F/FPower Module PM230 IP20 Push ThroughFeaturesConnecting voltage/power rating3AC 380 - 480V +/-10% 3,0, 7,5, 18,5kW/4,0, 10, 25HP (Low Overload)2,2, 5,5, 15kW/3,0, 7,5, 20HP (High Overload)Overload capability (load cycle 300 seconds)Frame si

19、ze A C: 150% for 3 seconds, 110% for 57 seconds (LO)200% for 3 seconds, 150% for 57 seconds (HO)Degree of protection IP20/UL Open Type for cabinet build inEnvironmental temperature 0 . 40oC, with derating up to 60oCSwitching frequency 4kHz, with derating up to 16kHzConverter technology with reduced

20、dc link causes reduced line harmonics and results in reduced cable diameter due to lower line currentOptional integrated EMC filter (filter class A) for installations according EN 61800-3 category C2 Pluggable motor and power terminals (up to 18,5kW)The fan can be simply replaced at the heat sinkPow

21、er Module PM230 IP20 Push ThroughSize/power assignmentPower in kW / HP1Frame sizeWithout filterClass A filterA3 / 43 / 4B7.5 / 107.5 / 10C18.5 / 2518.5 / 25Dimensions in mm / inch Frame size(width x height x depth2)A126 x 238 x 171 / 4.96 x 9.37 x 6.73B154 x 345 x 171 /6.06 x 13.58 x 6.73C200 x 411

22、x 171 /7.87 x 16.18 x 6.73 A B C1The power data refer to Low Overload (LO)2Additional depth as a result of the Control UnitCU230P-2 plus 58mm/2.28inCU240B-2/CU240E-2 plus 40mm/1.57inAdditional depth as a result of the operator panelsIOP plus 25mm/0.98inBOP-2 plus 15mm/0.59inPower Modules PM240 / PM2

23、40-2FeaturesSupply voltage / power range1AC 200 - 240V +/-10%0.55 - 4kW/0.75 5HP1(Low Overload)0.37 3kW/0.5 4HP1 (High Overload)3AC 200 - 240V +/-10%0.55 7.5kW/0.75 10HP1 (Low Overload)0.37 5.5kW/0.5 4.5HP1 (High Overload)3AC 380 - 480V +/-10%0.55 250kW/0.75 400HP1 (Low Overload)0.37 200kW/0.5 300HP

24、1 (High Overload)Overload capability (load cycle, 300 seconds)Low Overload: 150% for 3 seconds plus 110% for 57 secondsHigh Overload ( 75kW): 200% for 3 seconds plus 150% for 57 secondsHigh Overload (75kW): 160% for 3 seconds plus 136% for 57 secondsDegree of protection IP20/UL open type for cabinet

25、 installationAmbient temperature 0 . 40oC, to 60oC with deratingClock frequency: FSA to FSF (90kW LO) - 4kHz, with derating up to 16kHz FSF (90kW LO) - 2kHz, with derating up to 4kHzIntegrated braking chopper to control a braking resistorIntegrated EMC filter up to 90kW LO (Class A filter) to mainta

26、in cable-conducted interference voltages and radiated interference for installations according to EN 61800-3 Category C2 1 Power range from 220 - 240VLine-side input currentBraking operationDiodes are naturally commutated by the line supplyHarmonic content: very high (can be reduced using an optiona

27、l reactor)High reactive component: 0.7Pulse-frequency currents: noneKinetic energy is converted into heat in the braking resistorDC link voltageAverage value depends on the load (1.35.1.42 UN)Ripple: averageModulation depth: approx. 95%PM240-2/PM240 Power Module topologyInverterPower Modules PM240-2

28、 / PM240Size/power assignmentDimensions in mm / inFrame size(width x height x depth4)A173 x 196 x 165 B1100 x 296 x 165C1140 x 355 x 165D275 x 419 x 20410.83 x 16.5 x 8.03D275 x 512 x 20410.83 x 20.16 x 8.03E275 x 499 x 204E275 x 635 x 20410.83 x 25 x 8.03F350 x 634 x 31613.78 x 24.96 x 12.44F350 x

29、934 x 31613.78 x 36.77 x 12.44Gx326 x 1533 x 54712.9 x 60.35 x 21.6ABCD/DE/EF/F Gx1Depth reduced by 23mm for Push Through 2The power data refer to Low Overload (LO)3Devices with integrated Class A filter4Additional depth as a result of the CU230P-2 Control Unit plus 58mm/2.28inCU240B-2/CU240E-2 plus

30、 40mm/1.57inAdditional depth as a result of the IOP operator panel 25mm/0.98in BOP-2 plus 15mm/0.59inPower in kW / hpFrame size200-240V380-480VA0.55 - 0.75 / 0.75 1.50.37 - 2.2 / 0.75 - 4B1.1 - 2.2 / 1.5 - 3 3 - 5.5 / 5 - 10C3 - 7.5 / 4 -107.5 - 11 / 26 -32D/D18.5 - 30 / 25 - 40E/E37 - 45 / 50 - 60F

31、55 - 132 / 75 - 160F*55 - 90 / 75 - 125Gx160 - 250 / 250 - 400Power Module PM250FeaturesConnecting voltage / power range3AC 380 - 480V +/-10%7,5 . 90kW/15 . 75HP (Low Overload)5,5 75kW/7,5 100HP (High Overload)Overload capability (load cycle 300 seconds)Frame size C - F: 150% for 3 seconds, 110% for

32、 57 seconds (LO)200% for 3 seconds, 150% for 57 seconds (HODegree of protection IP20/UL Open Type for cabinet build inEnvironmental temperature 0 . 40oC, with derating up to 60oCSwitching frequency 4kHz, with derating up to 16kHzDynamic acceleration and braking by regenerationSupport of Safety Integ

33、ratedConverter technology with reduced dc link causes reduced line harmonics and results in reduced cable diameter due to lower line currentIntegrated EMC filter (filter class A) for installations according EN 61800-3 category C2 Optional EMC filter (filter class B) to fulfill the limits for conduct

34、ed emissions for installations according EN 61800-3 category C1Line-side input currentBraking operationF3E transistors are clocked acc. to the line frequencyHarmonic content: lower than for a standard inverterLow reactive component: 0.9Pulse-frequency currents: lower than for AFE*) F3E = Fundamental

35、 Frequency Front EndKinetic energy is fed back into the line supplyDC link voltageAverage value = 1.35 UNRipple: Higher than for a standard inverterModulation depth: approx. 87%PM250 Power Module topologyPower Module PM250InverterPower Module PM250Size/power assignmentPower in kW / HP1Frame sizeWith

36、out filterClass A filterC7.5 / 10 15 / 207.5 / 10 15 / 20D/D18.5 / 25 30 / 4018.5 / 25 30 / 40E/E37 / 50 45 / 6037 / 50 45 / 60F/F55 / 75 132 / 20055 / 75 90 / 125Dimensions in mm / inchFrame size(width x height x depth)C189 x 334 x 185 /7.44 x 13.15 x 7.28D275 x 419 x 204 /10.83 x 16.5 x 8.03D275 x

37、 512 x 204 /10.83 x 20.16 x 8.03E275 x 499 x 204 /10.83 x 19.65 x 8.03E275 x 635 x 204 /10.83 x 25 x 8.03F350 x 634 x 316 /13.78 x 24.96 x 12.44F350 x 934 x 316 /13.78 x 36.77 x 12.44ABCD/DE/E F/F1The power data refer to Low Overload (LO)2Devices with integrated Class A filter3Additional depth as a

38、result of the Control UnitCU230P-2 plus 58mm/2.28inCU240B-2/CU240E-2 plus 40mm/1.57inAdditional depth as a result of the operator panelsIOP plus 25mm/0.98inBOP-2 plus 15mm/0.59inSINAMICS G120 Control Unitmonitors the PM and the connected motorControl Unit (CU)Power Module (PM)Operator panel Control

39、UnitsOverviewFor sensorless basic applications with variable-speed drivesSLVC control, high level of user friendliness.Basic - I/O configurationUSS, Modbus, PROFIBUSCU240B-2Special I/O configuration for HVAC, pumps and fans Special functions for HVAC, pumps and fansUSS, BACnet MS/TP, ModBus, CANopen

40、, PROFIBUSCU230P-2Advanced I/O configurationVector controlEncoder connectionEPosBasic and extended safety functionsUSS, Modbus, PROFIBUS, PROFINETCU250S-2For standard applications in general machinery constructionSTO as standardOptional basic safety functionsUSS, Modbus, PROFIBUS, PROFINETCU240E-2Po

41、wer units that are supportedCU230P-2CU240B-2CU240E-2CU250S-2Power ModulePM230 IP201-PM240PM240-2PM250The Power Modules (PM) and Control Units (CU) are designed for special functions with the appropriate technical features; this means that customers only pay for the functionality that they actually r

42、equire. If the system is to be upgraded or replaced, then only those modules actually involved are replaced or upgraded.1Safety functions are not supportedControl Unit CU230P-2HardwareInputs/Outputs6 digital inputs, potential free, alternative p /m switching3 digital outputs (1 relay DC 30 V / 0,5 A

43、, 2 relays AC 230 V / 2 A)2 analog inputs 0 10 V, 0/4 20 mA1 analog input 0/4 20 mA, alternative direct connection of temperature sensors LG-NI1000/PT10001 analog input for direct connection of temperature sensors LG-NI1000/PT10002 analog outputs 0 10 V, 0/4 20 mA1 motor temperature sensor input for

44、 PTC, KTY, Thermo-ClickExternal supply +24V, output +24V/200mA, output +10V/10mACommunication interfacesRS485 with USS protocol, Modbus/RTU, BACnet MS/TP, Siemens FLN P1PROFIBUS DPPROFINET, EtherNet/IPCANopenUsabilityLEDs to indicate the status of operation and communicationSlot for Micro Memory Car

45、d to store and upload data setsUSB interface for comissioning and diagnosticsExchangeable labelling for individual marking of the terminalsControl Unit CU240B-2HardwareInputs/Outputs4 digital inputs, potential free, alternative p /m switching1 digital output (1 relay DC 30 V / 0,5 A)1 analog input 0

46、 10 V, 0/4 20 mA1 analog output 0 10 V, 0/4 20 mA1 motor temperature sensor input for PTC, KTY, Thermo-ClickExternal supply +24V, output +24V/200mA, output +10V/10mACommunication interfacesRS485 with USS protocol, Modbus RTUPROFIBUS DPUsabilityLEDs to indicate the status of operation and communicati

47、onSlot for Micro Memory Card to store and upload data setsUSB interface for comissioning and diagnosticsExchangeable labelling for individual marking of the terminalsControl Unit CU240E-2HardwareInputs/Outputs6 digital inputs, potential free, alternative p /m switchingmaximum 2 digital inputs as 1 f

48、ail-safe digital input3 digital outputs (2 relay DC30V/0,5A, 1 transistor DC30V/0,5A)2 analog inputs 0 10V, 0/4 20mA2 analoge outputs 0 10V, 0/4 20mA1 motor temperature sensor input for PTC, KTY, Thermo-ClickExternal supply +24V, output +24V/200mA, output +10V/10mACommunication interfacesRS485 with

49、USS protocol, Modbus RTUPROFIBUS DPPROFINET, EtherNet/IPSafety IntegratedSafety integrated STOUsabilityLEDs to indicate the status of operation and communicationSlot for Micro Memory Card to store and upload data setsUSB interface for comissioning and diagnosticsExchangeable labelling for individual

50、 marking of the terminalsControl Unit CU240E-2 FHardwareInputs/Outputs6 digital inputs, potential free, alternative p /m switchingmaximum 6 digital inputs as 3 fail-safe digital inputs3 digital outputs (2 relay DC30V/0,5A, 1 transistor DC30V/0,5A)2 analog inputs 0 10V, 0/4 20mA2 analoge outputs 0 10

51、V, 0/4 20mA1 motor temperature sensor input for PTC, KTY, Thermo-ClickExternal supply +24V, output +24V/200mA, output +10V/10mACommunication interfacesRS485 with USS protocol, Modbus RTUPROFIBUS DPPROFINET, EtherNet/IPSafety IntegratedSafety integrated STO, SS1, SLS, SSM, SDIUsabilityLEDs to indicat

52、e the status of operation and communicationSlot for Micro Memory Card to store and upload data setsUSB interface for comissioning and diagnosticsExchangeable labelling for individual marking of the terminalsControl Unit CU250S-2InterfacesInputs/Outputs11 digital inputs, isolated, PNP/NPN switchingma

53、ximum 6 digital inputs as 3 fail-safe digital inputs2 digital outputs as F-DO, relais NO/NC, DC30V 0,5A1 digital output as open collector, DC30V 0,5A4 fast bidirectional digital inputs/outputs2 analog inputs -10V/0 10V, 0/4 20mA2 analog outputs 0 10V, 0/4 20mA1 motor temperature sensor input fr PTC,

54、 KTY, Thermo-ClickExternal supply +24V, output +24V/200mA, output +10V/10mACommunication InterfacesRS485 wit USS protocol, Modbus/RTUCANopenPROFIBUS DPPROFINET, EtherNet/IPControl Unit CU250S-2Encoder connectionsTerminalResolverHTL incremental encoderSub D plugTTL/HTL incremental encoderSSI absolute

55、 encoderDrive CliQResolverHTL/TTL incremental encoderSIN/COS incremental encoderEnDat absolute encoderSSI absolute encoderDrive CliQ encoderControl Unit CU250S-2Encoder to sense the speedTTL/HTL incremental encoderOptical encoder with square wave pulses offset through 90 degr. plus zero pulseTTL sig

56、nal corresponds to 5V DC, HTL 10 30V DC, supply from the CUCable length TTL/HTL with unipolar signals A, B 100 metersCable length HTL with differential signals A+, A-, B+, B- 300 metersEncoder pulse number 1 . 10,000, max. frequency, 500kHzSIN/COS incremental encoderOptical encoder with sine and cos

57、ine signals plus zero pulseAdditional position sensing through one revolutionConnection only via Drive-CliQResolverMagnetic encoder in 2 up to multi-pole versionsExcitation 5 16kHzRotor position sensing100 meter cableAdvantages for extreme environmental conditionsSINAMICS operator panelsTo simply co

58、mmission the G120 driveControl Unit (CU)Power Module (PM)Operator panel SINAMICS operator panelsOverviewIntuitive navigation using a control wheeland menu systemGraphic status display with freely selectable unitsWizards are used to simply commission standard applicationsDiagnostics based on plain te

59、xt display with help functionSimple and straightforward commissioning using structured menus and comm. WizardAvailable as handheld device and for door mountingKey operation with menu structureAvailable for door mounting2-line display with textDiagnostics menu for parameter display without help texts

60、From V1.5 with 14 languages!SINAMICS IOPSINAMICS BOP-2SINAMICS operator panels Intelligent Operator Panel (IOP)Wizard-supported commissioning with the Intelligent Operator Panel (IOP)Additional functions, inverter types and languages can be downloadedIntuitive navigation using a control wheelGraphic