風道模流分析報告

1原始的產品尺寸及特征(Partdimension&wallthickness)產品主體壁厚2.3mmThethicknessisuniformonthemainpartsurface:2.3mm.2網(wǎng)格統(tǒng)計Meshstatistics產品1出1Onemoldwithonecavity.產品網(wǎng)格為雙層面網(wǎng)格Preprocessandmeshstatistics

3MaterialDataGeneral:RecommendedProcessing:Rheology:下圖為PPGF20-05材料的屬性。PVTproperties:產品材料信息4RunnersystemlayoutHotrunnersystemlayoutOnemoldwithonecavity.熱流道系統(tǒng)進膠示意ABCD?16?16Outer:?16Inner:?8?5ACBD5CircuitLayoutCircuitLayout水路

示意定模冷卻水?19mm，共5路定模水井?30mm6CircuitLayoutCircuitLayout水路

示意動模冷卻水?19mm，共5路動模水井?30mm滑塊冷卻水?12mm，共3路滑塊水井?19mmOpeningSequence/開放順序7NozzleNo.噴嘴序號Open/CloseTime/%Volumefilled開放/關閉時間/體積百分數(shù)NozzleNo.噴嘴序號Open/CloseTime/%Volumefilled開放/關閉時間/體積百分數(shù)Open開放(S/%)Close關閉(S)Open開放(S/%)Close關閉(S)G10結束G2/G31.15s/28.64%結束G4/G52.92s/82.79%結束G1G2G4G3G5Moldsurfacetemperature50℃Melttemperature250℃Filltime3SPressureVelocity/switchover(%volume)99%Maximuminjectionpressure48.02MpaMaximumClampforce1075tonTotalprojectedarea3466.47cm^2Maxflowfronttemperature252.8℃Minflowfronttemperature228.4℃Packingtime10sPackingpressure80%fillingpressure8

ProcessSetting參數(shù)設置9SimulationresultslistFilltime(contour)WeldLinesLocationAirTraps

LocationPressureatV/PswitchoverPressureattheendoffillFlowFrontTempShearRatePressureatinjectionlocationClampForceVolumetricshrinkageatejectionCircuittemperatureCircuitheatremovalefficiencyTemperaturepartattheendofcoolingDeflection(alldeflectioncause)Conclusionsandsuggestions10FilltimeFilltime按住shift+F5播放動畫產品填充時間為3.528s,填充平衡。11FilltimeFilltime(contour)產品填充時間為3.528s12WeldLinesWeldLinesLocation熔接線如紅圈所示13AirTraps

AirTraps

Location

frontreverse14Pressure

at

V/P

switchoverTheV/Pswitchovertimeisat3.48s,whenthepartvolumeisfilledat99%TheV/Ppressureis40.58MPa.Itissuitableformolding.Pressuredistribution15PressureattheendoffillPressureattheendoffillCOMMENT:Thedifferencebetweenmax.andmin.valueinthepressdistributiononthepartisabout32.46Mpa.16FlowFrontTempFlowFrontTemppicture表面流動前沿溫度相差在16℃內,產品質量較好17ShearRateShearRateCOMMENT:Theshearrateisuniformonthepart,Itdoesn’texceedmaxvalueonthegatelocation.thelimitvalueis1000001/s.剪切速率在材料允許范圍內。按Shift+F5可播放動畫18SystemPressure

SystemInjectionPressureXYPlot(TakenatmachineNozzle)最大注射壓力：48.02MPaMax.injectionpressure:48.02MPa19ClampForceClampForceXYPlot最大鎖模力：1075TonMax.Clampforce:1075Ton20VolumetricshrinkageatejectionVolumetricshrinkageatejection由圖可知，產品表面的體積收縮率。21TemperaturepartTemperaturepartpictureCavityCore22CircuitcoolanttemperatureCircuitcoolanttemperatureCOMMENT:Fromthepicture,itshowsthedifferencethecoolantinlettemperatureandcoolantouttemperatureissmallthan3c.Thecoolingsystemisgood.cavity進出口水溫差為2.87℃，冷卻效果理想23CircuitcoolanttemperatureCircuitcoolanttemperatureCOMMENT:Fromthepicture,itshowsthedifferencethecoolantinlettemperatureandcoolantouttemperatureissmallthan3c.Thecoolingsystemisgood.core進出口水溫差為2.45℃，冷卻效果理想24DeflectionDeflectionpicture,alleffects:Deflection25DeflectionDeflectionpicture,alleffects:XComponent產品X變形如上圖所示26DeflectionDeflectionpicture,alleffects:YComponent產品Y變形如上圖所示27DeflectionDeflectionpicture,alleffects:ZComponent產品Z變形如上圖所示28Deflectiondifferentialcoolingeffects

:Deflectiondifferentialorientationeffects:Deflectiondifferentialshrinkageeffects

:Deflection冷卻不均引起的變形分子取向不均引起的變形體積收縮不均引起的變形由