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節(jié)拍時(shí)間

零件名稱

Yamazumi

分析表APSLBA

REV#2TAKT

TIMERED最大波動(dòng)換型時(shí)間(C)周期性工作(B)循環(huán)時(shí)間(A)平均波動(dòng)(D)產(chǎn)出(E)換型時(shí)間

每天產(chǎn)出

SWC

COLORSP

R

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N名稱操作者設(shè)備操作者設(shè)備操作者設(shè)備操作者設(shè)備操作者設(shè)備最大值設(shè)備循環(huán)時(shí)間最大值目標(biāo)設(shè)備產(chǎn)出損失PER/PC產(chǎn)出時(shí)間–總和(A,B,C&D)E18191617平均波動(dòng)時(shí)間D最大波動(dòng)時(shí)間換型時(shí)間C周期性工作B循環(huán)時(shí)間AEXPLANATION

OF

YAMAZUMI YSIS

SHEET

:A

GRAPHICAL

REPRESENTATION

OF

ALL

ASSOCIATES

AND

THE

LINE

ASA

WHOLE.

THIS

GRAPH

WILL

SHOW

DIRECTION

TO

FOCUS

YOURKAIZENACTIVITY:

ie.

REBALANCE,CYCLE

TIME

KAIZEN,

CHANGE

OVER

KAIZEN,

PERIODIC

WORK

KAIZEN,

MCT

KAIZEN,

FLUCTUATION

REDUCTION,

DT

&

LTKAIZEN.

IT

SHOULD

ALSO L

YOU

THE

SEQUENCE

TO

DO

THESE

KAIZENS..

YOU

WILL

ALSO

HAVE

A COMPARED

TO

CURRENT

SO

THAT

YOUCAN

SEE

HOW

MUCH

OF

EACH

5

CATAGORIES

NEED

TO

BE

REMOVED.

(IT

ALSO

PROVIDES

INFO

NEEDED

TO

SEE

HOW

MANY

PEOPLE

ARE

NEEDEDBASED

ON

TNCT

VS.TAKT

TIME)DATE

THE

STUDY

IS

BEINGCOMPLETED.LINE

BEING

STUDIED.SHIFT

BEINGSTUDIED.CURRENT

CHANGE

OVER

TIME

IN

SECONDSFROM

LAST

GOOD

PART

TO GOOD

PARTTAKT

TIME

OF

THE

LINE

BEING

STUDIED.

AVAILABLE

OPERATING

TIME(AOT)

PER

SHIFT/CUSTOMER

REQUIREMENT

PERSHIFTNAME

OF

THE

PART

BEING

STUDIED.OUTPUT

TOTAL

PER

DAY.NEEDSTO

BEAT

MINIMUM

1

SHIFT

WITH

1

WEEK

AVERAGEBEING

STANDARD.

OUTPUT

NEEDSTO

BEPUT

INTOSECONDS

PER

PIECE

BY

DIVIDING

THE

AOT

F IVEN

TIME

PERIODBYOUTPUT

F IVEN

TIME

PERIOD.NUMBERING

OF

THE

GRAPH

IS

DETERMINED

BY

YOUR

NEEDS.

THE

OUTPUT

SECONDS

PER

PIECE

NEEDS

TO

BE

DONE

BEFORE

YOUNUMBERCHART

TO

ENSURE

YOUR

HIGHEST

NUMBER

REQUIRED.A

RED

LINE

IS

USED

TO

INDICATE

THE

TAKT

TIME

OF

EACH

PROCESS.THE

CHART

IS

ERELAVENTWITHOUT

THIS

LINE.IDENTIFY

EACH

PROCESSINSEQUENCE,

STARTING

WITH

PROCESS

“A”.NAME

OF

THE

BOTTLENECK

MACHINEFOR

THE

RESPECTIVE

PROCESS.

A

LINE

WILL

REPRESENT

THE

MACHINE

VISUALLY

ON

THE

GRAPHCYCLE

TIME

OF

EACH

PROCESS

IS

DETERMINED

FROM

THE

LOWEST

OBSERVED

TIME

ON

A

40

CYCLE YSIS

SHEET.

THIS

WILL

BETHESTACKED

ELEMENT

OF

THE

GRAPH.

THE

COLOR

NEEDSTO

COROLATE

WITH

THE

STANDARDIZED

WORK

CHART

COLORS.PERIODICWORK

BYEACH

PROCESSFROM

THE

PERIODICWORK YSISSHEET.

(TIME

IT

TAKES

TO

DO

/SNPPERTIME).

THIS

IS

THE

SECONDSTACKED

ELEMENTONTHE

GRAPHANDWILL

BEA

BOX

?THE

WIDTH

OF

THE

CTBOX

ANDTO

THE

LEFT.

IT

ISFILLEDWITH

DIAGONALLINES

FROM

TOP

RIGHT

TO

BOTTOM

LEFT.CHANGE

OVERTIME

BY

EACH

PROCESSFROM

THE

CHANGEOVER YSIS

SHEET

(CHANGEOVER

TIME

/

DIVIDED

BY

LOT

SIZE)

THIS

ISTHETHIRD

STACKED

ELEMENTONTHE

GRAPH

ANDWILL

BE?

THE

WIDTH

OF

THE

CTBOX

ANDTO

THE

LEFT.

IT

ISFILLEDWITH

A

GRIDPATTERN.FLUCTUATION

BY

EACH

PROCESS

FROM

THE

HIGHEST

TO

LOWEST

CT

OF

A

40

CYCLE YSIS

SHEETTHIS

ISTHE

FOURTH

STACKEDELEMENTON

THE

GRAPHAND

WILL

BEA

BOX

?THE

WIDTH

OF

THE

CT

BOX

ANDTO

THE

RIGHT.

IT

WILL

APPEARTO

HOVER

OVERTO

ITSELF.

THIS

WILL

ADOTED

BOXAVERAGE

FLUCTUATION

BYEACH

PROCESSFROMCT.

ONA

40CYCLE YSISSHEET.THIS

IS

THE

FIFTH

STACKED

ELEMENTON

THEGRAPHAND

WILL

BE

CENTERED

LEFT

TO

RIGHT

WITHIN

THE

FLUCTUATION

BOX.IT

IS

REPRESENTED

BY

A

BLACKDOT..

OUTPUT

TOTAL

PER

SHIFT.

NEEDS

TO

BE

ATLEAST

1

SHIFT.

1

WEEK

AVERAGESHOULDBE

STANDARD.THIS

SHOULD

BE

TAKEN

FROM#7ABOVE.THE

NUMBER

INBOX

REPRESENTSTHE

GAPFROM

AVG

FLUCTUATION

TO

OUTPUT.

THIS

IS

REPRESENTED

BY

ASTAR

ACROSSTHETOP

OF

EACH

PROCESS.

(THIS

REPRESENTS

HOW

MUCH

DOWN

TIME

&

LOST

TIME

WE

HAVE

PER

PIECE)CT.

OF

THE

BOTTLENECK

MACHINE

FOR

THE

RESPECTIVE

PROCESS.

THIS

DATA

SHOULDCOME

OFF

OF

THE

MACHINE

CAPACITY

SHEET

A

LINEWILL

REPRESENT

THE

MACHINE

VISUALLY

ON

THE

GRAPHTHE

LARGEST

OF

EACH

ELEMENT

ARE

PLACED

INTO

THE

LINE

BOXES

AND

THEN

GRAPHEDACCORDINGLY.THE

LONGEST

MACHINE

CYCLE

TIME

OF

ALLPROCESSES.STACK

SHOULD

BEA

RELATIONSHIP

OF

ALL

ELEMENTS

IN

ORDERFOR

THE

STAR

OUTPUT

TO

EQUAL

THE

TAKT

TIME.

USUALLYWEWANTCTTO

BE

80%-85%

OFTAKT

TIME

ANDCHAN ER

TO

BE

AROUND10%

WITHOUTGOIN ER.

IN

NO

CIRCUMASTANCES

DO

WEWANT

THE

STAR

TO

BE

DIFFERENTTHAN

TAKT

TIME.

(THE MACHINE

CYCLETIME

SHOULDBE

LESS

THAN

THEOPERATOR

CYCLETIME.

THE

MCTLOWER

THAN

OPERATOR

PROVIDES

OPERTUNITY

FOR

OPERATOR

TO

DO

KAIZEN)THIS

IS

THE

GAP

THAN

SEPERATES

CURRENT

FROM AND

IS

THE

ITEMS

THAN

NEED

TO

BE

KAIZENED

TO

HIT

THE .

THELARGESTGAP

SHOULD

BETHE THING

THAT

WESHOULD

BE

WORKINGON.The

required

manpower

is

the

theoretical

manpower

required

to

run

the

line

and

may

guide

the

determination

of

people.

For

example:sum

of

net

cycle

time

of

each

process---------------------------------------------------- =

required

manpowertakt

timeEXAMPLE:15.9

+

20.8

+

17.8

+

15.7---------------------------- =

2.7

PEOPLE25.3-1.2-0.7-3.5PERIODIC

WORK

PER/PCYZEIDEA"

WORKSMARTERNOT

HARDER

"KAIZEN

APS

7

ELEMENTS

OF

WASTE-INVENTORYCONVEYANCECORRECTIONOVER-PRODUCTIONMOTIONWAITINGPROCESSINGDATE

12/11/2012 LINE

DA-11

SHIFT1STTAKT

TIME

23.0

PART

NAME

CD

SEGMENTNAME

OFPROCESSAPSLBA

REV#2TAKT

TIMEREDP

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NMACHINEOPERATORMACHINEOPERATORMACHINEOPERATORMACHINEmaxGa

Periodic ysis

sheetCYCLETIME 40cycle ysis

sheetCHANGE

OVER

PER/PC

Changeover ysis

sheet 40cycle ysis

sheetOUTPUTPER/PCOutput

–sum(A,B,C&D)

AVG

FLUCTUATON

from

CTABCDEMAX

FLUCTUATONfrom

CT 40cycle ysis

sheetPER

DAYSWC

COLORS5101530354.18.5Atest18.9B19.618.018.72.04.72.8OPERATORC8.91.5OPERATORD10.01.6o.819.5

-0.1Str.testMACHINEStr.testMACHINEStr.testtest19.5-1.2-5.6T.T.23.02018.7MAXFLUCTUATIONC/O

TIME

(C)CYCLE

TIME(A)

PERIODIC

WORK

(B)AVG

FLUCTUATION

(D)OUTPUT

(E)1C/O

TIME786secOUTPUT

768

→32.8/pcYam2

zumi

3sis

Sheet456789

251011

Str.19.6

121.6

13143.2

15

18.12.0

169.3

1718LINE19St

2021

22-1.2-0.7-3.5PERIODIC

WORK

PER/PCYZEIDEAKAIZEN"

WORKSMARTERNOT

HARDER

"

APS

7

ELEMENTS

OF

WASTE-INVENTORYCONVEYANCECORRECTIONOVER-PRODUCTIONMOTIONWAITINGPROCESSINGDATE

12/11/2012 LINE

DA-11TAKT

TIME

23.0

PART

NAME

CD

SEGMENTNAME

OFPROCESSAPSLBA

REV#2TAKT

TIMEREDP

R

O

C

E

S

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NMACHINEOPERATORMACHINEMACHINEMACHINEMACHINE