WX發(fā)電機(jī)監(jiān)造大綱(中英文)

汽輪發(fā)電機(jī)制造質(zhì)量監(jiān)造大綱Thesupervisionprogramformanufacturinggenerator0JS.037.003編制：校核：批準(zhǔn)：

WX系列汽輪發(fā)電機(jī)制造質(zhì)量監(jiān)造大綱ThesupervisionprogramformanufacturingWXgenerator0JS.037.003序號(hào)No.監(jiān)檢部套u(yù)nit監(jiān)檢項(xiàng)目item監(jiān)造方式Method現(xiàn)場(chǎng)見(jiàn)證locale文件見(jiàn)證document轉(zhuǎn)軸shaft1．原材料質(zhì)量保證書(shū)

certificateofrawmaterial√2．機(jī)械性能試驗(yàn)報(bào)告

testreportofmechanicalproperty√3．超聲波探傷報(bào)告

Ultrasonictestingofshafts√4．殘余應(yīng)力試驗(yàn)報(bào)告

testreportofstress√5．化學(xué)成份分析報(bào)告

Chemicalingredientanalysis√6．中心孔檢查

inspectionofthecenterhole√7．關(guān)鍵部位尺寸精度、表面粗糙度及形位公差的檢查

Keypositiondimensionandprecision√護(hù)環(huán)Retainingring1．原材料質(zhì)量保證書(shū)

certificateofrawmaterial√2．機(jī)械性能試驗(yàn)報(bào)告

testreportofmechanicalproperty√3．化學(xué)成份分析報(bào)告

analysisreportofchemicalcomposition√4．超聲波探傷報(bào)告

testreportofflawdetection√5．關(guān)鍵部位尺寸精度及表面粗糙度的檢查

Keypositiondimensionandprecision√護(hù)環(huán)板Retainingringplate1．原材料質(zhì)量保證書(shū)

certificateofrawmaterial√2．機(jī)械性能試驗(yàn)報(bào)告

testreportofmechanicalproperty√3．化學(xué)成份分析報(bào)告

analysisreportofchemicalcomposition√4．探傷報(bào)告

testreportofflawdetection√5．與護(hù)環(huán)配合面及軸配合面加工尺寸精度及表面粗糙度檢查

inspectionofkeydimension√風(fēng)扇葉

fanblade1．原材料質(zhì)量保證書(shū)

certificateofrawmaterial√2．理化性能試驗(yàn)報(bào)告

testreportofphysicalchemicalproperties√3．探傷報(bào)告

testreportofflawdetection√轉(zhuǎn)子槽楔Rotorslotwedge1．原材料質(zhì)量保證書(shū)

certificateofrawmaterial√2．機(jī)械性能試驗(yàn)報(bào)告

testreportofmechanicalproperty√3．化學(xué)成份分析報(bào)告

analysisreportofchemicalcomposition√轉(zhuǎn)子銅線Rotorcopperconductor1．原材料質(zhì)量保證書(shū)

certificateofrawmaterial√2．機(jī)械性能試驗(yàn)報(bào)告

testreportofmechanicalproperty√3．化學(xué)成份分析報(bào)告

analysisreportofchemicalcomposition√4．導(dǎo)電率測(cè)試報(bào)告

testreportofelectricconductivity√滑環(huán)Slipring1．原材料質(zhì)量保證書(shū)

certificateofrawmaterial√2．機(jī)械性能試驗(yàn)報(bào)告

testreportofmechanicalproperty√3．化學(xué)成份分析報(bào)告

analysisreportofchemicalcomposition√4．內(nèi)徑及滑環(huán)裝配尺寸精度、表面粗糙度檢查

inspectionofkeydimension√硅鋼片Siliconsteelplate1．原材料質(zhì)量保證書(shū)

certificateofrawmaterial√2．單耗測(cè)試報(bào)告

testreportofloss√3．沖片漆膜及毛刺抽查

randominspectionofpaintfilmandfin√定子銅線Statorcopperconductor1．原材料質(zhì)量保證書(shū)

certificateofrawmaterial√轉(zhuǎn)子Rotor槽襯耐壓試驗(yàn)Slotchannelvoltagewithstandtest√銅線焊接質(zhì)量檢查

inspectionofcopperconductorwelding√端部墊塊

inspectionofendblock√勵(lì)磁繞組絕緣電阻的測(cè)定

measurementofinsulationresistance√勵(lì)磁繞組交流耐壓試驗(yàn)

AChighvoltagetest√勵(lì)磁繞組冷態(tài)直流電阻測(cè)定

measurementofDCresistance√勵(lì)磁繞組交流阻抗的測(cè)定

measurementofACimpedance√動(dòng)平衡時(shí)軸及軸承座振動(dòng)值Shaftandbearingvibrationduringdynamicbalance√超速試驗(yàn)overspeedtest√聯(lián)軸器端面及圓周跳動(dòng)測(cè)量inspectionofcoupling√動(dòng)態(tài)波形法測(cè)轉(zhuǎn)子線圈匝間短路Rotorturn-to-turnshort-circuitmeasuringusingdynamicwaveformmethod√定子線圈（本項(xiàng)目?jī)H對(duì)總數(shù)的5%進(jìn)行抽驗(yàn)）

Statorcoil(randominspectionfor5%)線圈的尺寸和形狀I(lǐng)nspectionofdimension√1．鐵心尺寸及壓緊量檢查

inspectionofcoredimension√2．線圈焊接檢查

inspectionofcoilwelding√3．鐵心軸向幾何中心偏移

inspectionofthecoreaxialoffsetting√4．鐵芯損耗發(fā)熱試驗(yàn)

coretest√5．繞組冷態(tài)直流電阻

measurementofDCresistance√6．繞組對(duì)機(jī)殼及相間絕緣的測(cè)定

measurementofinsulationresistance√7．定子繞組直流耐壓及泄漏電流的測(cè)定

DChighvoltagetestwithmeasuringleakagecurrent√8．定子繞組交流耐壓試驗(yàn)

AChighvoltagetest√整機(jī)及產(chǎn)品性能試驗(yàn)Theassemblytest（本項(xiàng)內(nèi)有“△”標(biāo)記者以同機(jī)型的型式試驗(yàn)報(bào)告為見(jiàn)證依據(jù)）Thetypetestreportisthewitnessofthetestwithsymbol△.冷卻器水壓試驗(yàn)

waterpressuretestofcooler√軸瓦配合面尺寸精度及表面粗糙度檢查

inspectionofbushingkeydimension√軸承對(duì)地絕緣電阻的測(cè)定

measuringofbearinginsulationresistance√軸電壓試驗(yàn)

measuringofshaftvoltage√軸承出油和軸瓦溫度

measuringoftemperatureforoilandbushing√相序試驗(yàn)Phasesequencetest√短時(shí)升高電壓試驗(yàn)

occasionalover-voltagetest√短時(shí)過(guò)電流試驗(yàn)

occasionalover-currenttest√空載特性試驗(yàn)

no-loadcharacteristictest√10．穩(wěn)態(tài)短路特性試驗(yàn)

sustainedshortcircuitcharacteristictest√11．振動(dòng)試驗(yàn)Vibrationtest√13.12．噪聲試驗(yàn)△Noisetest√13．效率試驗(yàn)△Efficiencytest√14．電話諧波因數(shù)△

Determinationoftelephoneharmonicfactor√15．電壓波形畸變率△

Determinationofthevoltagesinusoidaldistortionrate√16．溫升試驗(yàn)△

Temperaturerisetest√17．短路比△

Determinationoftheshortcircuitratio√18．電抗和時(shí)間常數(shù)△

Determinationofthereactanceandtimeconstant√交流勵(lì)磁機(jī)（如有）ACexciter原材料質(zhì)量保證書(shū)

certificateofrawmaterial√定子繞組冷態(tài)下直流電阻的測(cè)定

measuringofstatorwindingDCresistance√定子繞組對(duì)地絕緣電阻的測(cè)定

measuringofinsulationresistancebetweenstatorwindingandground√電樞繞組冷態(tài)下直流電阻的測(cè)定

measuringofarmaturewindingDCresistance√電樞繞組對(duì)地和相間絕緣電阻測(cè)定

measuringofarmaturewindinginsulationresistance√電樞繞組交流耐壓試驗(yàn)

AChighvoltagetestofarmaturewinding√定子繞組交流耐壓試驗(yàn)

AChighvoltagetestofstatorwinding√勵(lì)磁調(diào)節(jié)器Autovoltageregulation1．接線檢查

inspectionofconnectingwire√2．絕緣檢查

inspectionofinsulation√3．起勵(lì)操作

inspectionofstartexciting√4．增磁、去磁操作

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