制氫轉(zhuǎn)化爐模塊化制造與質(zhì)量控制簡(jiǎn)介

制氫轉(zhuǎn)化爐模塊化制造與質(zhì)量控制簡(jiǎn)介第一頁(yè)，共31頁(yè)。目錄contents1、轉(zhuǎn)化爐系統(tǒng)介紹2、車間模塊化制造3、質(zhì)量控制體系4、包裝及運(yùn)輸1、Introductionforreformersystem2、Modularmanufacturinginworkshop3、Qualitycontrolsystem4、Packageandtransport第二頁(yè)，共31頁(yè)。轉(zhuǎn)化爐系統(tǒng)轉(zhuǎn)化爐系統(tǒng)包括以下內(nèi)容Reformersystemincludethefollowing序號(hào)Item轉(zhuǎn)化爐系統(tǒng)Reformersystem詳細(xì)內(nèi)容

Detail1轉(zhuǎn)化爐鋼結(jié)構(gòu)reformersteelstructure爐體鋼結(jié)構(gòu)、梯子平臺(tái)、風(fēng)/煙道、煙囪、爐附件、支架等f(wàn)urnacesteelstructure、ladders,platforms、duct、stack、

furnaceattachmentandsupport.etc2爐管系統(tǒng)Reformertubesystem轉(zhuǎn)化爐爐管系統(tǒng)從原料氣管進(jìn)口至輸氣總管出口，包括上集合管、上豬尾管、轉(zhuǎn)化管、下豬尾管、下集合管等Reformertubesystemincludefurnacetubefrominletmanifoldstoreformedgasmainstube,includinginletmanifolds,inletmanifolds、inletpigtails、reformertube、outletpigtails、outletmanifolds.etc1、轉(zhuǎn)化爐系統(tǒng)介紹Introductionforreformersystem第三頁(yè)，共31頁(yè)。轉(zhuǎn)化爐系統(tǒng)轉(zhuǎn)化爐系統(tǒng)包括以下內(nèi)容reformersystemincludethefollowing序號(hào)Item轉(zhuǎn)化爐系統(tǒng)Reformersystem詳細(xì)內(nèi)容

Detail3爐襯refractorylining包括纖維制品（纖維毯、纖維板、纖維模塊、纖維帶等）、耐火磚及澆注料Includingrefractoryfiberproduct(fiberblanket、fiberboard、fibermodules、fiberribbon.etc)、refractorybrick

andcastablerefractory4對(duì)流段Convectionsection模塊化供貨，包括鋼結(jié)構(gòu)、襯里、管系、及彎頭箱等Modularsupplyincludingsteelstructurerefractorylining、tubesandheaderboxes.etc5爐配件furnaceattachment燃燒器、煙/風(fēng)道擋板、補(bǔ)償器、彈簧吊架Burner、ductlouvredamper、expansionjoints、springhanger轉(zhuǎn)化爐系統(tǒng)介紹Introductionforreformersystem第四頁(yè)，共31頁(yè)。轉(zhuǎn)化爐系統(tǒng)轉(zhuǎn)化爐系統(tǒng)包括以下內(nèi)容reformersystemincludethefollowing序號(hào)Item轉(zhuǎn)化爐系統(tǒng)Reformersystem詳細(xì)內(nèi)容

Detail6風(fēng)機(jī)

fan鼓風(fēng)機(jī)、引風(fēng)機(jī)airblower

anddraftfan7空氣預(yù)熱器airpre-heater轉(zhuǎn)化爐系統(tǒng)介紹Introductionforreformersystem第五頁(yè)，共31頁(yè)。

轉(zhuǎn)化爐系統(tǒng)介紹Introductionforreformersystem轉(zhuǎn)化爐系統(tǒng)轉(zhuǎn)化爐鋼結(jié)構(gòu)reformersteelstructure第六頁(yè)，共31頁(yè)。轉(zhuǎn)化爐系統(tǒng)介紹Introductionforreformersystem轉(zhuǎn)化爐系統(tǒng)轉(zhuǎn)化爐鋼結(jié)構(gòu)reformersteelstructure鋼結(jié)構(gòu)模塊化制造，采用先進(jìn)的“Tekla

”

建模，在電腦上進(jìn)行合理優(yōu)化，保證車間制造的精確度。Steelstructuremodularmanufacturing

adopttheadvanced“Tekla”softwaremodelingonthecomputerwithreasonableoptimization，toensuretheaccuracyoftheworkshopmanufacturing第七頁(yè)，共31頁(yè)。轉(zhuǎn)化爐系統(tǒng)轉(zhuǎn)化爐管系-轉(zhuǎn)化管reformertube

轉(zhuǎn)化爐系統(tǒng)介紹Introductionforreformersystem第八頁(yè)，共31頁(yè)。轉(zhuǎn)化爐系統(tǒng)轉(zhuǎn)化爐管系-冷壁管reformedgasmainstube轉(zhuǎn)化爐系統(tǒng)介紹Introductionforreformersystem第九頁(yè)，共31頁(yè)。轉(zhuǎn)化爐系統(tǒng)轉(zhuǎn)化爐管系-上、下豬尾管inlet、outletpigtails

轉(zhuǎn)化爐系統(tǒng)介紹Introductionforreformersystem第十頁(yè)，共31頁(yè)。轉(zhuǎn)化爐系統(tǒng)轉(zhuǎn)化爐管系-對(duì)流模塊convectionsection

轉(zhuǎn)化爐系統(tǒng)介紹Introductionforreformersystem第十一頁(yè)，共31頁(yè)。轉(zhuǎn)化爐系統(tǒng)轉(zhuǎn)化爐系統(tǒng)：彈簧吊架furnacetubespringhanger轉(zhuǎn)化爐系統(tǒng)介紹Introductionforreformersystem第十二頁(yè)，共31頁(yè)。轉(zhuǎn)化爐系統(tǒng)轉(zhuǎn)化爐系統(tǒng)：輻射室耐火材料襯里furnacerefractoryliningofradiantsection

轉(zhuǎn)化爐系統(tǒng)介紹Introductionforreformersystem第十三頁(yè)，共31頁(yè)。目錄contents1、轉(zhuǎn)化爐系統(tǒng)介紹2、車間模塊化制造3、質(zhì)量控制體系4、包裝及運(yùn)輸1、introductionforreformersystem2、Modularmanufacturinginworkshop3、Qualitycontrolsystem4、Packageandtransport第十四頁(yè)，共31頁(yè)。2、轉(zhuǎn)化爐車間模塊化制造介紹2、IntroductionforModularmanufacturingofreformerinworkshop轉(zhuǎn)化爐系統(tǒng)2、轉(zhuǎn)化爐模塊化制造：Modularmanufacturingofreformer2.1、鋼結(jié)構(gòu)模塊化制造Modularmanufacturingofsteelstructure2.2、轉(zhuǎn)化管模塊化制造Modularmanufacturingofreformertube2.3、冷壁管模塊化制造Modularmanufacturingofgasmaintube2.4、對(duì)流段模塊化制造Modularmanufacturingofconvectionsection2.5、煙風(fēng)道模塊化制造Modularmanufacturingofduct第十五頁(yè)，共31頁(yè)。轉(zhuǎn)化爐系統(tǒng)2.1、鋼結(jié)構(gòu)模塊化制造Modularmanufacturingofsteelstructure模塊化制造介紹IntroductionforModularmanufacturing第十六頁(yè)，共31頁(yè)。轉(zhuǎn)化爐系統(tǒng)鋼結(jié)構(gòu)模塊化制造Modularmanufacturingofsteelstructure模塊化制造介紹IntroductionforModularmanufacturing第十七頁(yè)，共31頁(yè)。轉(zhuǎn)化爐系統(tǒng)2.2轉(zhuǎn)化管模塊化制造Modularmanufacturingofreformerradiantcoil模塊化制造介紹IntroductionforModularmanufacturing第十八頁(yè)，共31頁(yè)。轉(zhuǎn)化爐系統(tǒng)2.3、冷壁管模塊化制造Modularmanufacturingofgasmaintube模塊化制造介紹IntroductionforModularmanufacturing第十九頁(yè)，共31頁(yè)。轉(zhuǎn)化爐系統(tǒng)2.4、對(duì)流段模塊化制造Modularmanufacturingofconvertmodel模塊化制造介紹IntroductionforModularmanufacturing第二十頁(yè)，共31頁(yè)。轉(zhuǎn)化爐系統(tǒng)2.5、煙風(fēng)道模塊化制造Modularmanufacturingofduct模塊化制造介紹IntroductionforModularmanufacturing第二十一頁(yè)，共31頁(yè)。目錄contents1、轉(zhuǎn)化爐系統(tǒng)介紹2、車間模塊化制造3、質(zhì)量控制體系4、包裝及運(yùn)輸1、introductionforreformersystem2、Modularmanufacturinginworkshop3、Qualitycontrolsystem4、Packageandtransport第二十二頁(yè)，共31頁(yè)。3、轉(zhuǎn)化爐車間模塊化制造質(zhì)量控制措施3、QualitycontrolmeasuresforModularmanufacturinginworkshop轉(zhuǎn)化爐系統(tǒng)3.1、國(guó)際標(biāo)準(zhǔn)項(xiàng)目管理流程InternationalStandardprojectmanagementprocess項(xiàng)目計(jì)劃(PlanningControl)項(xiàng)目行動(dòng)清單(ActionList)項(xiàng)目備忘錄(ProjectMemo)項(xiàng)目質(zhì)量控制和檢驗(yàn)計(jì)劃(QCP&ITP)不符點(diǎn)/偏離點(diǎn)報(bào)告(NCR/DDR)項(xiàng)目進(jìn)度統(tǒng)計(jì)分析系統(tǒng)(PSS)項(xiàng)目文件控制(DC)項(xiàng)目周報(bào)/月報(bào)系統(tǒng)(Weekly/MonthlyReport)項(xiàng)目進(jìn)度評(píng)審會(huì)議(PRM)第二十三頁(yè)，共31頁(yè)。3、轉(zhuǎn)化爐車間模塊化制造質(zhì)量控制措施3、QualitycontrolmeasuresforModularmanufacturinginworkshop轉(zhuǎn)化爐系統(tǒng)3.2、制造工藝文件編制Manufacturingprocessdocumentation3.2.1.制造工藝文件編制（PQR、WPS、工藝流轉(zhuǎn)卡、返修工藝、裝配工藝、熱處理、氣密試驗(yàn)和耐壓（水壓）試驗(yàn)工藝卡、涂裝工藝、包裝工藝等）；Manufacturingprocessdocumentation（PQR、WPS、procedurespecification、reprocesstechnology、assembly

technology、Postweldheattreatment、air

tighttestandpressure（hydrotest）

testingspecification、coating、Package.etc3.2.2.制造質(zhì)量檢驗(yàn)程序文件的編制（材料驗(yàn)收、過(guò)程檢驗(yàn)、無(wú)損檢測(cè)NDE、熱處理PWHT、氣密和耐壓試驗(yàn)、涂裝檢驗(yàn)等程序文件）Thepreparationofmanufacturingqualityinspectionprocedure(acceptanceofmaterials、processinspection、NDE、PWHT、air

tighttestandpressure（hydrotest）

testing、coatinginspection)第二十四頁(yè)，共31頁(yè)。3、轉(zhuǎn)化爐車間模塊化制造質(zhì)量控制措施3、QualitycontrolmeasuresforModularmanufacturinginworkshop轉(zhuǎn)化爐系統(tǒng)3.3、制造過(guò)程檢驗(yàn)計(jì)劃編制為確保項(xiàng)目檢驗(yàn)流程，根據(jù)技術(shù)協(xié)議要求和規(guī)范規(guī)定，編制項(xiàng)目檢試驗(yàn)計(jì)劃及質(zhì)量控制計(jì)劃（QCP、ITP）Toinsureprojectinspectionprocess，accordingtoprojecttechnicalprotocolandstandardspecification，prepareprojectinspection

andtestplan、qualitycontrolplan項(xiàng)目QCPprojectqualitycontrolplan：QCP模板項(xiàng)目ITPprojectinspection

andtestplan：ITP模板第二十五頁(yè)，共31頁(yè)。目錄contents1、轉(zhuǎn)化爐系統(tǒng)介紹2、車間模塊化制造3、質(zhì)量控制體系4、包裝及運(yùn)輸1、introductionforreformersystem2、Modularmanufacturinginworkshop3、Qualitycontrolsystem4、Packageandtransport第二十六頁(yè)，共31頁(yè)。4、轉(zhuǎn)化爐模塊化包裝及運(yùn)輸介紹4、PackageandtransportforModularmanufacturinginworkshop轉(zhuǎn)化爐系統(tǒng)4.1根據(jù)項(xiàng)目供貨模式（EXWorFCA），確定項(xiàng)目包裝和運(yùn)輸方案。Accordingtotheprojectdeliverymodel（EXWorFCA），definetheprojectspackingandshippingplan

出口項(xiàng)目運(yùn)輸基本是長(zhǎng)途海運(yùn)，為確保產(chǎn)品安全和船舶航行安全，對(duì)產(chǎn)品包裝保護(hù)要求非常嚴(yán)。為有效保護(hù)產(chǎn)品安全和質(zhì)量，包裝必須牢固可靠，確保產(chǎn)品在包裝內(nèi)無(wú)竄動(dòng)。Mostofexport