conveying system training容器輸送帶基礎培訓

培 Training第一 簡Chapter Chapter Safetyprecautionand Chapter BasicTrainingofContainerConveyor ChapterIV…………………..InstallationandAdjustmentofContainerConveyor第五 Chapter MaintenanceandCleaningofContainerConveyor第六 Chapter LubricationofContainerConveyor第七 容器輸送帶故障和檢ChapterVII……………….MalfunctionandRepairofContainerConveyor ?2014Newamstar .All to第一章ChapterI簡介Thefunctionofcontainerconveyorchainistheconnectionofeverymonoblockofonepackagingproductionline,istoconveythecontainersbetweenamongmonoblocks;Inoneproductionlinetherewillbeseveralconveyingunits.Withthecombinationandconnectionofdifferentconveyingunits,blockswithdifferentfunctionswillbebuilttoensurethenormalconveyingofControlsystemcanbethetypewithputerinterface,itwillbemoreconvenientforthe neltoadjustthespeedofconveyinglineaccordingtothesituationofthesite,andthecurrentworkingstateofconveyinglinecanbeknowndirectly.Onthewholelineareequippedmanygroupsofcontrollingsignalandinspectingdevices,tomakesurethewholeconveyinglineundercontrollablestate. eam,anditasetheConveyingchaintransmissionreduceriscontrolledbyconverter,canbeconnectedeam,anditasethe ?2014Newamstar .All to第二章ChapterII安全注意事項及說明SafetyPrecautionandSafety修理以 RepairandmaintenanceonlyundersafetyandoutofelectricitystateofSafetyPrecautionofunconsciousturning-Turnoffallrelativeswitchestoensurethemachinewon’tbeturnedonLockingmainSpecialattentionforlockingtheelectricitycasewithalock.Whentwomaintainersareworkingatonemachine,eachofthemshouldlockthemainswitchwiththeirownlockstoensurethatthemachinewon’tbeturnedonaccidentally.Onlywhentwomaintainersunlocktheirlocks,themachinecanbeturnedon. ?2014Newamstar .All to第二章ChapterII安全注意事項及說明SafetyPrecautionandSafetyThissafetyinstructionisusedonlyforThisfilecannotsubstitutethesafetyinstructionintheoperation所有工作人員必須認真閱讀Alloperatorsmustreadcarefullysafetyprecautionsofoperation ?2014Newamstar .All to第二章ChapterII安全注意事項及說SafetyPrecautionandSignsandCAUTION,WARNING,HANDSNO！機器自動啟動！

人員的RISKOF財產(chǎn)損失的RISKOFPROPERTYMUSTWAERPROTECTING使用保護裝置！MUSTWEAREAR?2014NewamstarCo.,.All .to第二章ChapterII安全注意事項及說明SafetyPrecautionandUtilizingthemachineBringupqualifiedand UsequalifiedRespectoperationFinishtheprocedureprovidedbyNewamstar,finishstrictlycontrollingandmaintenanceOperatingamachinemeanscorrectlyinstallingandusingsafety ?2014Newamstar .All to第二章ChapterII安全注意事項及說明SafetyPrecautionand機器操 Permissionofoperating只有經(jīng)過專門培訓的人 Onlytrained nelcanbepermittedtooperateandadjustneltrainingBasicsafetySafetytrainingofoperationinstructionParticipatetrainingabout ?2014Newamstar .All to第二章ChapterII安全注意事項及說明SafetyPrecautionandMissionofspecialized Turning-SetupandElectricequipment ?2014Newamstar .All to第二章ChapterII安全注意事項及說明SafetyPrecautionandMission Thepossessorofmachinesmustinsurethatonly nelcanoperate nelshouldknowwellthesafetyrulesofmachines,howtoavoidaccidentsandhowtooperatetheAlreadyreadandunderstoodvoicesofsafety,signedto nelhavealreadyhadnecessaryworkingprotection nelthathasrecognizedsafety ?2014Newamstar .All to第二章ChapterII安全注意事項及說明SafetyPrecautionandModificationsof安全原因，對機器的非新美 Forsafetyconcern,modificationsofmachinenotauthorizedbyNewamstarwillnotbe將不對非新美 的改變負有責Wearenotresponsibleformodificationsnotauthorizedby ?2014Newamstar .All to第二章ChapterII安全注意事項及說明SafetyPrecautionandEmergencystopAllaroundthemachinethereareseveralemergencystop nelshouldknowverywelltheoftheseOncepushedemergencystopbutton,themachinewillstoprunning ?2014Newamstar .All to第二章ChapterII安全注意事項及說明SafetyPrecautionand個人安全規(guī) alsafety MachinecanbeturnedononlywhenallsafetydevicesarecorrectandnobodyisindangerousGroupleadermustmakesurethatno nelworksat OperatorsareresponsibleofmaintainingtheworkingenvironmentAftermaintenance,controlifsafetydevicesarecorrectlyinstalledbeforerebootingtheAfterelectricinstallationandmaintenance,protectionmeasuremustbedone toPossessorofmachinemustoffercorrectprotectiveequipmenttooperatorsasexampleofprotectiveclothing,safetyglovesandprotectivegogglesAccordingtotheworks,operatorsmustwearcorrespondingprotectiveTheladdercanbeusedonlyforpurposeof Ifthemachinemustturnonspecialprocedure,youmustbeverycarefulthatnobodyisindangerousControltheintegrityofsafetydevicesatleastonetimea ?2014Newamstar .All toContainerconveyorlineisofchaintypeconveyingsystem,輸送帶鏈條（１），conveyorlinechain主動的驅(qū)動齒輪（２） 齒輪或墮輪（３），Activedrivinggear(2)andpassivegearoridler框架，容器導板，Containerguiding輸送帶驅(qū)動，Conveyingline輸送帶支架。Conveyingline Conveyinglinechaincanbuildaclosedcirclebetweenactivedrivinggearandpassivegear.Whenactivegearisdrivenbydrivingdevice,thetopchainbetweenpassivegearanddrivinggearwillbetightenedandstarttorun.Bottomchainshouldnotbeovertightened.Toavoidtoomuch ,loopwheel(4)canbeusedto ?2014Newamstar .All toStandarddrivingheadcomponentincludesonedrivingdeviceandonestandardconveyingunit.Itcanbeconnectedbyajointtotheheadofconveyingunit,andetheinputtingpowerofconveyingunit.Containerspassthroughthetransmissionpanelequippedontheendfaceofdrivinghead.Bythepressureofthelastconveyingsection,conveythecontainerfromlastconveyingunittothenext. ?2014Newamstar .All to標準的組件由含有一個固定回路軸的標準輸送單元。Standardpassivecomponentisconstitutedbyonestandardconveyingunitoffixedloopaxis,itcanbeconnectedtotheendofconveyingunitbyjoint,andetheinputtingpoweroftheconveyingunit.Containerspassthroughthetransmissionpanelequippedontheendfaceofdrivinghead.Bythepressureofthelastconveyingsection,conveythecontainerfromlastconveyingunittothenext. ?2014Newamstar .All toHomotaxialcrossingunitincludesonedrivingpowerdevice,fixedloopaxisandonestandardconveyingunit.Containerspassthroughla lguidingdevice,duringtheconveying,naturallypassfromthelastconveyingsectiontothenext.Duringthetransmissiontherewillbenoextrusionandcontainerremaining. ?2014Newamstar .All toContainerspassthroughla lguidingdevice,duringtheconveying,naturallypassfromthelastconveyingsectiontothenext.Duringthetransmissiontherewillbesomeextrusioncausedbydifferentstructure,buttherewillbenocontainerremaining.Non-homotaxialcrossingtransmissionunitincludesonedrivingpowerdevice,fixedloopaxisandonestandardconveyingunit.Intheunitsections,thenumberofpassingconveyingchannelwillbedifferent. ?2014Newamstar .All toNon-homotaxialcrossingdifferentialtransmissionunitincludesonedrivingpowerdevice,fixedloopaxis,differentialsystemandonestandardconveyingunit.Thenumberofpassingchannelwillbemarkablly Containerspassthroughla lguidingdevice,duringtheconveying,naturallypassfromthelastconveyingsectiontothenext.Drivingaxisofeachchainchannelutilizeschaintransmissiontype.Thechainisequippedwithtighteningdevice,andhasprotectivecoverontheoutside. ?2014Newamstar .All to。Thiskindofunithasonedrivingpowerdevice,fixedloopaxisandonestandardconveyingunit,onbothsidesoftheunittherewillbecontainerspassingthrough,andthroughthela lguidingcomponents,gatherattheoutlet,outputfromthemiddle. ?2014Newamstar .All toThiskindofunithastwodrivingpowerdevices,fixedloopaxisandonestandardconveyingunit,onbothsidesoftheunittherewillbecontainerspassingthrough,andthroughthela lguidingcomponents,gatherattheoutletofunit,outputfromthemiddle. ?2014Newamstar .All toThiskindofunithasonedrivingpowerdevice,fixedloopaxisandonestandardconveyingunit,inthemiddleoftheunittherewillbecontainerspassingthrough,andthroughthecentralguidingcomponentsdrift,outputfromtwola loutletoftheunit. ?2014Newamstar .All toLow-speed,multi-columncontainerconveyingneedalsoonespecialunittorealizeaswitchtoonewayspeed,thisstructureiscallednoThisunitgraduallyspeedsupthecontainersbydifferentialofthecolumns,tillonecolumnhigh-speed由于該種單 處護欄間距的調(diào)整有一定的要求，通 Becauseoftherequirementsoftheguardraildistanceattheentryofunit,usuallytheguardraildistancetheglypharrangementtoadjust Nopressureblockunitrequiressufficientlubricationonconveyingchain.This ysacrucialroleastableconveyingofcontainers.Thefastertheconveyingspeedis,thelessstablethecontainerswillbe,sorequiredfrictioncoefficientneedtobelower, ?2014Newamstar .All to sticsteelandstainlesssteeltobethecarrierofconveying,thewidthofchainboardis82.5mm,thejointdistanceofchainboardis38.1mm,smoothchainboardsurfaceensuresthestabilityofconveying.Utilizedconveyingchainwithhook,sothatcanavoidoverturnproblem,raisedstabilityofcornering ?2014Newamstar .All toThewholelineutilizedconcentratedlubrication,thelubricationcenterprovidescentrallylubricationliquid,andthroughblowheads,spraysevenlylubricationliquidonthechainboard.Thiswaycanavoiddisadvantagesthatshowertypelubricationbrings,suchasfrequentchangeoflubricationliquid,lowhygieniccondition.耗，延長輸送鏈板和襯條的使用。Goodlubricationliquidcanlowerenormouslyfrictionbetweenchainboardandbottomofcontainers,raisetheconveyingstability,reducebottlefalling,andreduceenergyconsumptionofwholeline,extendlifeofconveyingchainboardandinterfacestrips. ?2014Newamstar .All toConveyingbeltofpackaginglineisequippedwithelectriceyeforself-controlling,theelectriceyecontroltherunningofconveyingbelt,soitwillbeverynecessarytoadjustcorrectlytheelectriceye.Adjustrightangleinstalledelectriceye1光電管（ａ）／反射器（ｂ）1electriceye(a)/reflectiondevice(b)wrongadjustment.LED(c)doesn’tlightup.2turntheelectriceyeandreflectiondevicetilltheLEDelectriceyelights3Positionofelectriceye/reflectiondevicecannever ?2014Newamstar .All toAdjustobliqueangleinstalledelectriceye1光電管（ａ）／反射器（ｂ）1electriceye(a)/reflectiondevice(b)wrongadjustment.LED(c)doesn’tlightup.22turntheelectriceyeandreflectiondevicetilltheLEDofelectriceyelightsup.3Positionofelectriceye/reflectiondevicecannever ?2014Newamstar .All to第四章ChapterIV容器輸送帶安裝和調(diào)InstallationandAdjustmentofContainerConveying輸送帶的安裝InstallationofConveyingConnectallconveyingunitsectionsaccordingtotheHeightofconveyinglevelneedtobeadjustedaccordingtothe Layhighpolymerinterfacestripsonbottominterfacetrackofconveyingchainframeandfoldpartsoflalpanel,passiveheadendneedtoutilizefastenertoconnecttobottomsteelpart,andmakesuremetalfastenerpartsurfaceislowerthaninterfacestripsurface.Accordingtothestructureofconveyingunitandchainwheelinstalledonthechainframe,suitablechainboardtoUtilizelevelinginstrumenttocontrolifthelaidconveyingchainboardishorizontal,ifitishorizontal,adjustsustainingfeetofconveyingchainframetilliteOnthela lsideofchainframeisequippedsustainingframeforsustainingla thesustaininghandrailontheframewithfastenerparts.Accordingtothevolumeofconveyingcontainer,measuretheinstallingdistancebetweensustainingguardrailinthewayofglypharrangement,andadjustallguardrailaccordingtothescale.Controliftheguardrailisstraight,thejointofguardrailsneedtobestrengthenedwithpanel,sothatthejointswillbe ?2014Newamstar .All to第四章ChapterIV容器輸送帶安裝和調(diào)InstallationandAdjustmentofContainerConveyingInstallingControlofConveyingBeforeusingthechainforthefirsttime,controlifthechainchannelwillbeblocked,chainboardsurfacesmoothand Putthechainmanuallyinbetweentheinterfacetrackofwholeconveyingchain,mustmakesuretheboardwon’tbeControlthescrewandnutisloosen,ifthereisanypartControlbothendsofslidingpanelandframeofslidingpanelaresmooth,makesuretherightdistancebetweenthechainofconveyingbeltandguidingpanelofchain;Removeforeignmaterbetweenchainboardandinterfacetrack,likeweldingresidue,fragmentsandpaint,etc.Thisisverynecessary;ControlthecenteringofdrivinggearandendreturningTheconnectionofchainboardcannotbetoofastenednortooloosened,ifnecessary, ?2014Newamstar .All to第四章ChapterIV容器輸送帶安裝和調(diào)InstallationandAdjustmentofContainerConveyingSomekeypointsofconveyingbeltfrictionreturningrollingparts(ridingactive 輪(自由滾動)passivewheel Ifthereareprotrudingscrewinsidetheconveying-在安裝過程中不 Duringtheinstallationdonotfastenthechainboard,itwillunnecessaryhighworkingloadandunnecessaryextraInstallaccordingtothedesignedrunningdirectionofchainAttheendoffrictionstripmakeaChainwheelmustbealignedaccordingtothechainMakesurethedirectionofchainwheelsis√Controlthedimensionof√ ?2014Newamstar .All to第四章ChapterIV容器輸送帶安裝和調(diào)InstallationandAdjustmentofContainerConveyingcorrect注意：鏈條的運行方向。在１m或3英尺長的部分中安裝鏈條并確保在輸送帶框架上連接好。然后，將鏈條擰進輸送帶軌道內(nèi)，以防止扭Attention:runningdirectionofchain.Installchaininthepartof1mor3inchesandmakesureagoodconnectionontheconveyingchainframework.Thenthreadthechainintoconveyingchanneltoavoidtortuosityandpossibledamage.RegularGoodRepairandchangewore Beforeusingthechainforthefirsttime,controlifitisblocked,ifrunningsurfaceissmoothandneat.Ifpossible,putbeforehandthechainmanuallyintotheconveyingbelt,makesurethechainwon’tbe ?2014Newamstar .All to第四章ChapterIV容器輸送帶安裝和調(diào)InstallationandAdjustmentofContainerConveyingDirt,sandanddustcausedduringtheinstallationcansoondeposittheconveyingbeltandtheywillPolluteanddamageconveyedIncreasetheloadofchainboardandAcceleratethewearofConvulsionandextrawearofconveyingIntensifythewearbetweenchainboardsurfaceandFastdamageofanti-friction水、皂液等。這 Advise:aftertheinstallationofconveyingline,chainboardandboardneedtobecleanedintime.Usually,purewater,liquidsoapcanbeused.Thiscleaningshouldbedonebeforetheconveyingbeltruns. ?2014Newamstar .All to第四章ChapterIV容器輸送帶安裝和調(diào)InstallationandAdjustmentofContainerConveyingDuringtherunning,controlthechain,gearandconveyingbeltregularly,toavoideventualmalfunctionandtherepairbeforeserious付 的精力來進行定期的檢測，因為定期檢測能夠延長輸 ，得到?jīng)]有故障的運行。在磨合期期間，必須進行附加的檢測，以便能夠立即進行重新調(diào)節(jié)。磨合期之后，進行正常的定期檢測。Putmoreenergyintotheregularcontrol,becauseregularcontrolcanprolongworkinglifeofconveyingbelt,obtainmalfunction-running.Duringthebreakinginofthemachine,extracontrolshouldbedone,sothatcanreadjustimmedia y.Afterthebreakingin,controlnormallyandregularly.Belowisfixedcontrol ?2014Newamstar .All to第四章ChapterIV容器輸送帶安裝和調(diào)InstallationandAdjustmentofContainerConveyingControlControlifthechainisfastenedtoomuch;ifnecessary,shortenchaintocorrectPayattentiontothespecialweartypeontheControlifthechainisControlifdistancebetweenjointsincreasescausedbyoverloadConvulsionrunningofchainmeanslubricationinwrongwayorControlthedistancebetweenbottomboardandreturningControlifgearisoverControlifthegearisControliftheflangehasbeenwore;controlifthegearisControlifchainguidingpaneland stripweartooremovetheControliflubricationsystemworksControl stripsofbendedpartandinnersideofguidingifheattoomuch,meansbendedparttoonarroworfrictionofthispartistoostrong; ?2014Newamstar .All to第四章ChapterIV容器輸送帶安裝和調(diào)InstallationandAdjustmentofContainerConveying鏈節(jié)磨損延長超過Chainjointwearprolongsmorethan例如 節(jié)鏈板 毫米延長 Example:20jointsfrom762mmprolongstoChainboardesmorethinnerbecauseofsticchainthicknesslessthanMetalchainthicknesslessthanChainboardsurfaceworetoChainboard

New:20 cewhen:20links= ?2014Newamstar .All to第四章ChapterIV容器輸送帶安裝和調(diào)InstallationandAdjustmentofContainerConveyingAttentionforsufficientlubricationonconveyingbelt,allareasofconveyingbeltmustbeequippedwithlubricationdevice.Lubricationdevicesmustlubricatethecontinuously,orlubricateinafixedDistancebetweenlubricationnippleandconveyingchain＞50mm.Fornopressureconveyingunitsorcornerlubrication,providingcontinuous,stablelubricationisumfrictioncoefficientofnopressureconveyingareais0.1, umfrictioncoefficientofotherareaisLubricationofnopressuresectionisveryimportant,iftherequirementsandfrictioncoefficientabovecannotbereached,malfunctionofbottlefallingcaneasily ?2014Newamstar .All to第五章ChapterV容器輸送帶保養(yǎng)和清MaintenanceandCleaningofContainerConveyingMaintenanceMaintenanceControlNecessary

每日或期EverydayorcleaningMachineorpartsof各種規(guī)格扳手或其它特殊手動WrenchofallkindsofspecificationorotherspecialmanualtoolNecessaryControl

ControlandFasten,wear,?2014NewamstarCo.,.All .to第五章ChapterV容器輸送帶保養(yǎng)和清MaintenanceandCleaningofContainerConveyingMaintenanceMaintenanceControlNecessary

EverydayorafterMachineorpartsof dustercloth

Necessary

輸送帶表面和機器的側面、接Control

Cleanthesurfaceofconveyingbeltand lsideofmachine, productionline ?2014Newamstar .All to第五章ChapterV容器輸送帶保養(yǎng)和清MaintenanceandCleaningofContainerConveyingMaintenanceMaintenanceControl

EverydayorafterAirEmptycoolingwaterofairNecessaryNecessary

Control

度Levelofcoolingwatercannotpassthebiggestdegree ?2014Newamstar .All to第五章ChapterV容器輸送帶保養(yǎng)和清MaintenanceandCleaningofContainerConveyingMaintenanceMaintenanceControlNecessary

EverydayorafterElectriceyeandreflectionElectriceyeandreflection柔軟的抹SofthairlessdusterNecessary

CleandustandControl

Electriceyeworksnormally?2014NewamstarCo.,.All .to第五章ChapterV容器輸送帶保養(yǎng)和清MaintenanceandCleaningofContainerConveyingMaintenanceMaintenanceControlNecessaryNecessary

Everyweekorrunningafter50inarowChainboardandchain,anti-frictionNormalmanualControlchainboard,wearofanti-frictionstrip,changeif檢查標 鏈板是否符合正常輸送的條Control ?2014Newamstar lofdtiloaitir第五章ChapterV容器輸送帶保養(yǎng)和清MaintenanceandCleaningofContainerConveyingMaintenance

Everymonthorrunning500hoursinarowMaintenance

Control

鏈條和鏈 ChainandchainNecessary

NormalmanualNecessaryControl

程

?2014Newamstar .All to第五章ChapterV容器輸送帶保養(yǎng)和清MaintenanceandCleaningofContainerConveyingMaintenanceMaintenanceControlNecessary

Eve