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NewProductDevelopment
NPD(新產(chǎn)品開發(fā)流程)陳堅(jiān)慈(FredChen),June14-2002NewProductDevelopment
NPD(新NewProductDevelopment
NPD(新2為何需要新產(chǎn)品開發(fā)與流程??新產(chǎn)品開發(fā)是什麼??
一個(gè)團(tuán)體根據(jù)需要,訂定計(jì)劃,組織人員,開發(fā)設(shè)計(jì)與驗(yàn)證樣品,並使之能大量複製與販?zhǔn)壑^程稱之新產(chǎn)品開發(fā)流程.
為何需要新產(chǎn)品開發(fā)??
一個(gè)以服務(wù)產(chǎn)生營利之團(tuán)體,為使之利潤來源能持續(xù)不斷,必需在原有產(chǎn)品利潤降低或開拓新事業(yè)領(lǐng)域時(shí),進(jìn)行新產(chǎn)品開發(fā)以維持適當(dāng)利潤使團(tuán)體存活.新產(chǎn)品開發(fā)風(fēng)險(xiǎn)大量複製代表大量材料與金錢投入,若產(chǎn)品有任何重大瑕疵,將會(huì)造成產(chǎn)品退貨,輕者損失商譽(yù)賠錢解決,嚴(yán)重可能使公司經(jīng)營發(fā)生困難降低風(fēng)險(xiǎn)提升利潤經(jīng)由適當(dāng)有效流程控制,複製經(jīng)驗(yàn),確保產(chǎn)品開發(fā)品質(zhì)控管機(jī)制,以提升量產(chǎn)之品質(zhì),減低公司營運(yùn)風(fēng)險(xiǎn);經(jīng)由經(jīng)驗(yàn)分享,減少犯錯(cuò)機(jī)會(huì),降低開發(fā)時(shí)間,使產(chǎn)品快速上市,以取得最佳利潤.2為何需要新產(chǎn)品開發(fā)與流程??新產(chǎn)品開發(fā)是什麼??2為何需要新產(chǎn)品開發(fā)與流程??新產(chǎn)品開發(fā)是什麼??3PDCALoopPlan:Tohaveaplan,(Whatitis,HowandWhentodo,Howtocheck)Do
:FollowplantodoCheck:Followplantodochecking
Action:Toassesstheeffectivenessofresultwithplan
PDCA(Plan/Do/Check/Action)
PlanDoCheckAction(Quality/品質(zhì),Cost/成本,Delivery/交期)
3PDCALoopPlan:Tohaveapla3PDCALoopPlan:Tohaveapla4LifeCycleofProduct市場(chǎng)Marketing終止EndofLife企劃Planning開發(fā)設(shè)計(jì)Design試作/Sample評(píng)價(jià)/Evaluation試產(chǎn)PilotRun量產(chǎn)MassProduction4LifeCycleofProduct市場(chǎng)終止企劃開發(fā)4LifeCycleofProduct市場(chǎng)終止企劃開發(fā)5ResourceofDevelopmentProductDesign
CapabilityPOWERPublicationProductEngineeringThermalDesignMechanicalIDBIOSS/WF/WElectronicHardwareReliabilityTestingCompatibilityTestingTestingProgramTestingFixturePCBLayoutSimulationPre_LoadManufacturingEMC/Safety5ResourceofDevelopmentProdu5ResourceofDevelopmentProdu6ConceptDesignDVTMVTEVTMassProductionStartPlanning
EVT:EngineerVerificationTest,DVT:DesignVerificationTest,MVT:ManufacturingVerificationTestProductDevelopmentControlFlow
Pass
Pass
Pass
Fail
Fail
Fail
Gating
Gating
Gating開發(fā)設(shè)計(jì)DevelopmentDesign樣品製作SampleBuild樣品評(píng)價(jià)VerificationValidation試產(chǎn)PilotRun
NPD
NPINPD:NewProductDevelopmentNPI:NewProductIntroduction6ConceptDesignDVTMVTEVTMas6ConceptDesignDVTMVTEVTMas7NPD/NPINPIOperationMassProductionODMProjectOEMProjectNPIOperationNPDOperation
NPI:NewProductIntroduction
Focusonaproductbephasedinmanufacturingrelatedactivities.
NPD:NewProductDevelopment
ExcepttheNPIactivities,Italsoincludedproductdesignanddesignverificationandvalidationrelatedactivities.
Pass
Fail
GatingNPIOperation7NPD/NPINPIMassProductio7NPD/NPINPIMassProductio8NPI(NewProductIntroduction)NPI
:Aprocesstomakeaproductbeproduced,deliveredtocustomerormarket.
ProductdocumenttransferringPilotRunMassProductionYieldrateimprovementTechnical/QualityrequirementFailureanalysis,reliabilitytestEarlyManufacturingInvolvementDFM/DFTreview&feedbackManufacturingReadinessReviewPlan,Tooling,spec.,documentSetupprojectteamProjectteamlistdependsoncooperationmodelE.C.M.Prototyping1,2…SamplemakingE.C.M.:EngineeringChangeManagement:ECR/ECN
8NPI(NewProductIntroduc8NPI(NewProductIntroduc9CustomerrequestPrepareInitiatorCheckSectionmanagerofinitiatorCirculateRelatedDepartmentApproveQRBChiefReleaseDocumentcenter
AgreeReject(ifsomeonedisagree)Getapprovalfromcustomerrequestforchange(material,process)PDMworkflowInitiator
USIinternalrelateddept.ImplementECR/ECNinPDM9CustomerPrepareInitiatorChec9CustomerPrepareInitiatorChec101.2.3...21+ChaptersMM*/Site5BooksQualityManualFunctionProcedures&ProductInstructionsIndividualProductspec.,Drawing,etc.(大QM)(500q)CurrentStructuresT.P.D.OFProductMaterialMethod(Process)MachineBOMDrawingSpec.Instruction過期或不適用資料T.P.D.RelatedWithinDept.CrossDept.CrossFunctionNewStructuresNewRequirementof:Y2KInternationalStandardsUSIGlobalStructureSOM*/Dept.40Books10+chaptersTPDinQualitySystemStructureDate:Apr.20,2000PlanDQAMQAVQASQATQA5Milestone40TaskGoal/ProcessSPCMCBManagementManual:UpdatedandglobalizedQM+Gen.etc.(ADM/FD/MIS/SupportingGroups)
ReviseUpgradeMM(CorporateMM(Business/SitesSOM/Divisionordept.TPD,ECN,Reports,etc.perproducttype..(0)(1)(2)(3)(4)(5)(6)(7)1999~2000StandardforInternationalandGlobal(8)TQATQMBestClassINTERNALCEGEEXTERNALFEEDBACK/INTERNALFOLLOWUPTWHeadQuarter.
EXT.CUSTOMEROverseaSiteRD/PM/PSITEINTERNAL
ECNECR.CI.FOLLOWUPCI/ECN.Procedure,T.P.D,ECR,CI&ECN
FLOWHQDCSITEDCStandardizationImplementationSITEQRB/DCQRBDCPMMM/TPDSOMTPD:TechnicalProductDocument
101.MM*/SiteQualityFunctionPr101.MM*/SiteQualityFunctionPr11NPITPDDocumentation11NPITPDDocumentation11NPITPDDocumentation11NPI12ConceptDesignDVTMVTEVTMassProductionStartPlanning
EVT:EngineerVerificationTest,DVT:DesignVerificationTest,MVT:ManufacturingVerificationTest
Pass
Pass
Pass
Fail
Fail
Fail
Gating
Gating
Gating開發(fā)設(shè)計(jì)DevelopmentDesign樣品製作SampleBuild樣品評(píng)價(jià)VerificationValidation試產(chǎn)PilotRun
NPD
NPINPD:NewProductDevelopmentNPI:NewProductIntroductionProductDevelopmentControlFlow12ConceptDesignDVTMVTEVTMa12ConceptDesignDVTMVTEVTMa13WhatisEVT/DVT/MVT??
Purpose:IncreaseProductDevelopmentQualityReduceRiskofDevelopmentandCost.EVT:EngineeringSampleVerificationTest
-Earlyengineeringsamplemeetproductspecificationrequirementwithoutseveritybugs,thesamplemaybemadebymechanicalmockup,earlierversionhardwareandsoftware.-Withsmallsamplequantity,lesstestresourceinvolvement,Keyandcriticaltestitemstoverifythesample.DVT:DesignReadinessVerificationTest
-Designmatureengineeringsamplemeetproductspecificationrequirementwithoutbugs,thesampleshouldbetoolingmechanicalpartswithnearmaturehardwareandsoftware.-Withenoughsamplequantity,conductalldesigntestitemtodoverificationtoensureproductdesignreadiness.
13WhatisEVT/DVT/MVT??13WhatisEVT/DVT/MVT??14MVT:ManufacturingReadinessVerificationTest
-Manufacturingqualitylevelsample-Pilotrunwithsmallquantitymanufacturingtocomeoutoptimizationparameterformassproduction-Conductmanufacturingpointviewverificationwithquantitativesampletotestproductearlylifeperformance-Preparepartsforafterservicerequirement-Gotrelatedregulationandcertificationforproduct-ReadyformassproductionWhatisEVT/DVT/MVT??
14MVT:ManufacturingReadine14MVT:ManufacturingReadine15PlanningRequirementofProductTechnologyFeasibility,BusinessFeasibilityProjectPlanSpecification(H/W,ID/Mechanical,S/W,Regulation…)ScheduleStatementOfWork(ScopeOfWork)PM,TeamListCostSampleplanBudgetCustomerProductMarketingInternalCapabilityExternalSupporting15PlanningRequirementofPro15PlanningRequirementofPro16
TeammemberandResponsibilityBUHeadPM(ProjectManager)H/W(HardwareDesign)S/W(SoftwareDesign)MD(MechanicalDesign)PowerPCBLayoutEMCHomologationSafetyLogoCertificationHardwareFunctionTestCompatibilityFunctionTestStability/ReliabilityTestMechanicalTestPE(ProductEngineer)ManufacturingProcessManufacturingTestingManufacturingEquipmentManufacturingQA
PM:OwnertocoordinateNPDoperation
PE:OwnertocoordinateNPIoperation
NPD
NPITeamlisttohaveprojectmemberassignmentfromrelatedfunctionteam16TeammemberandResponsibil16TeammemberandResponsibil17MainFlowofDevelopmentSpecification(H/W,Mechanical,S/W,Regulation…)Schedule,CostProductDesign(Hardware)(Mechanical)(Software)
DesignQualificationAssurance(DQA)DesignforManufacturing(DFM)DesignforTesting(DFT)DesignforAvailabilityServiceability(DFA,DFS)MassProductionManufacturingQualificationAssurance(MQA)17MainFlowofDevelopmentSpe17MainFlowofDevelopmentSpe18DesignActivityFlowDesignDesignReviewDesignCheckListSimulationSpecificationRegulationRequirementEMCSafetyThermalDesignCheckListDFMDFTDFADFSEMCSafetyThermalKnowHowExperienceApproved18DesignActivityFlowDesign18DesignActivityFlowDesign19DesignQualificationTestPlanSpecificationDesignQualificationTestingBugAlertingandTrackingDesignExitGatingTestReport19DesignQualificationTestPla19DesignQualificationTestPla20DesignQualificationPlanforServerEVT
1.HardwareFunctionTest2.BIOSFunctionTest3.IntensiveTest4.WindowsMEFunctionTest5.WinNT/2000/XPServerFunctionTest6.ServerManagementTest7.PowerOn/OffBootupTest8.DesignMarginTest9.SignalQualityAnalysis10.EMCTest11.ThermalTest12.Manufacturabilityanalysis13.MTBFPredictionDVT
1.HardwareFunctionTest2.BIOSFunctionTest3.IntensiveTest4.WinNT/2000/XPServerFunctionTest5.ServerManagementTest6.ServerStressTest7.SeverLogoPreTest8.S/W,H/WCompatibilityTest9.PowerOn/OffBootupTest10.DesignMarginTest11.SignalQualityAnalysis12.EMCTest13.ThermalTest14.AcousticTest15.VibrationTest16.DropTest17.SafetyTest18.ManufacturabilityanalysisMVT
1.HardwareFunctionTest2.BIOSFunctionTest3.IntensiveTest4.WinNT/2000/XPServerFunctionTest5.ServerManagementTest6.ServerStressTest7.SeverLogoPreTest8.S/W,H/WCompatibilityTest9.PowerOn/OffBootupTest10.DesignMarginTest11.SignalQualityAnalysis12.EMCTest13.ThermalTest14.AcousticTest15.SafetyTest16.Manufacturabilityanalysis17.ServerLogoSubmission18.EMCRegulationCertification19.ELP(EarlyLifePerformance)Test20DesignQualificationPlanfo20DesignQualificationPlanfo21CategoryofDesignQualificationProductSpecificationEnvironmentStressRegulation/CertificationLifePerformance1.HardwareFunctionTest2.BIOSFunctionTest3.CompatibilityTest4.OSFunctionTest5.SignalQualityAnalysis6.MechanicalThermalTest
1.ELP(EarlyLifePerformance)Test2.MTBFTest1.PowerOn/OffBootupTest2.DesignMarginTest3.H/T/BTest4.ThermalCyclingTest5.ThermalShockTest6.AcousticTest7.VibrationTest8.MechanicalShockTest9.DropTest1.EMCRegulationCertification2.SafetyRegulationCertification3.WHQLLogoCertification4.GreenPCCertification5.Wi-FiCertification6.BQBCertification
Manufacturing1.Manufacturabilityanalysis2.TestCoverAnalysis
21CategoryofDesignQualifica21CategoryofDesignQualifica22DFM(DesignForManufacturing)Quality,CostRequirementUSIandSupplierProcessRequirementEasyFabrication,AssemblyDesignReview(DesignRule,CheckList,LessonLearn)EarlyInvolvementBugAlertingandTrackingShortestCycleTime,ZeroFailureRateCostEffective,TimeToVolumeRequirementProcessTargetSpecialFixtureorToolingPreparingEnoughDesignMarginandTolerance22DFM(DesignForManufacturi22DFM(DesignForManufacturi23DFT(DesignForTesting)Quality,CostRequirementEasyTesting,EnoughCoverage100%TestCoverageEarlyInvolvementShortestCycleTimeCostEffective,TimeToVolumeDesignReview(DesignRule,CheckList,LessonLearn)BugAlertingandTrackingRequirementProcessTargetTestCode,SpecialFixtureorToolingPreparing23DFT(DesignForTesting)23DFT(DesignForTesting)24DFA(DesignForAvailability)SupplyRiskAnalysisEarlyInvolvementSupplierManagementBOM(BillOfMaterial)CostEffective,TimeToVolumeRequirementProcessTargetRightPartsSelectionQuality,Cost,AvailabilityRequirement24DFA(DesignForAvailabilit24DFA(DesignForAvailabilit25DFS(DesignForServiceability)DesignReview(DesignRule,CheckList,LessonLearn)ServiceCostAnalysisEarlyInvolvementFRUManagementPECloseLoopRecordHighestCustomerServiceSatisfactionRequirementProcessTargetEasyHandling,LowestServiceCostOnTimeServiceRequirementBugAlertingandTracking25DFS(DesignForServiceabil25DFS(DesignForServiceabil26
DevelopmentDocumentationFGBOMProjectFolderMVT32A2LevelBOMA1LevelBOMM/BH/WDesignOutputMVT32S/WDesignOutputMVT32BIOSDesignOutputDVT21MechanicalDesignOutputMVT32ProductFolderAMOIMVT31BIOSMVT32SchematicDVT23PCBLayoutMVT31
DocumentBOM
MaterialBOM
26DevelopmentDocumentationF26DevelopmentDocumentationF27SpecificationrequirementDesignDesignOutputReviewSamplefabricationSampleQualificationTestReportDesignphasegatingBugtrackingSampledebugandsolutionStartNextPhaseActionList
DevelopmentControloperation
PeriodicDesignReview27SpecificationrequirementDe27SpecificationrequirementDe28PDMBugTrackingWorkflowOpenWorkAssignConfirmCloseAddadefect.Fixingthedefect…RejectFail.Verifythefix&chooseseitherPassorFailActionPass*DebugVerifyFailYesCancel(AnyTime)BySupervisororOriginatorActionNo(A)(E)(E,D,C)(E)(C)(B)(B)28PDMBugTrackingWorkflowOpe28PDMBugTrackingWorkflowOpe29SolutionFactor29SolutionFactor29SolutionFactor29SolutionF30SeveritylevelofProblem30SeveritylevelofProblem30SeveritylevelofProblem3031DesignPhaseExiting
BaseontestplantodoDesignQualificationAssuranceBugtrackingmanagementBaseonthebugseverityandsolutionfactortojudgephaseexitingBaseontheproductmaturitytojudgetophaseinmassproductionorlunchinmarketUSIownproductexitingcontrolbyQAandrelatedCustomerownproduct,maturityreviewbyQAandgotexitingfromCustomer.31DesignPhaseExiting31DesignPhaseExiting32
LessonLearnOperationFlowProjectDevelopmentEVT/DVT/MVTStartDesignGuideCheckListBugTrackingListMassProductionLessonLearnDesignstage,designteamfollowdesignguideorruletoconductdesign.Designteamsbaseonrelatedchecklisttoreviewandqualifydesignoutputtoavoidsameproblemhappen.InputbugtobugtrackingsystemtoconducteffectivedebuggingConductedlessonlearnwhenprojectcloseorvitalfailureoccur,baseonbuglistrecordandkeyexperiencetofeedbackintodesignguide,checklisttoavoidmakingsamefailureandamplifyadvancement.AfterServicePECloseloopCollectedafterservicePEcloseloopinputandfeedbackintodesignactivity.Close32LessonLearnOperationFlow32LessonLearnOperationFlow.tw.tw.tw
NewProductDevelopment
NPD(新產(chǎn)品開發(fā)流程)陳堅(jiān)慈(FredChen),June14-2002NewProductDevelopment
NPD(新NewProductDevelopment
NPD(新35為何需要新產(chǎn)品開發(fā)與流程??新產(chǎn)品開發(fā)是什麼??
一個(gè)團(tuán)體根據(jù)需要,訂定計(jì)劃,組織人員,開發(fā)設(shè)計(jì)與驗(yàn)證樣品,並使之能大量複製與販?zhǔn)壑^程稱之新產(chǎn)品開發(fā)流程.
為何需要新產(chǎn)品開發(fā)??
一個(gè)以服務(wù)產(chǎn)生營利之團(tuán)體,為使之利潤來源能持續(xù)不斷,必需在原有產(chǎn)品利潤降低或開拓新事業(yè)領(lǐng)域時(shí),進(jìn)行新產(chǎn)品開發(fā)以維持適當(dāng)利潤使團(tuán)體存活.新產(chǎn)品開發(fā)風(fēng)險(xiǎn)大量複製代表大量材料與金錢投入,若產(chǎn)品有任何重大瑕疵,將會(huì)造成產(chǎn)品退貨,輕者損失商譽(yù)賠錢解決,嚴(yán)重可能使公司經(jīng)營發(fā)生困難降低風(fēng)險(xiǎn)提升利潤經(jīng)由適當(dāng)有效流程控制,複製經(jīng)驗(yàn),確保產(chǎn)品開發(fā)品質(zhì)控管機(jī)制,以提升量產(chǎn)之品質(zhì),減低公司營運(yùn)風(fēng)險(xiǎn);經(jīng)由經(jīng)驗(yàn)分享,減少犯錯(cuò)機(jī)會(huì),降低開發(fā)時(shí)間,使產(chǎn)品快速上市,以取得最佳利潤.2為何需要新產(chǎn)品開發(fā)與流程??新產(chǎn)品開發(fā)是什麼??35為何需要新產(chǎn)品開發(fā)與流程??新產(chǎn)品開發(fā)是什麼??36PDCALoopPlan:Tohaveaplan,(Whatitis,HowandWhentodo,Howtocheck)Do
:FollowplantodoCheck:Followplantodochecking
Action:Toassesstheeffectivenessofresultwithplan
PDCA(Plan/Do/Check/Action)
PlanDoCheckAction(Quality/品質(zhì),Cost/成本,Delivery/交期)
3PDCALoopPlan:Tohaveapla36PDCALoopPlan:Tohaveapl37LifeCycleofProduct市場(chǎng)Marketing終止EndofLife企劃Planning開發(fā)設(shè)計(jì)Design試作/Sample評(píng)價(jià)/Evaluation試產(chǎn)PilotRun量產(chǎn)MassProduction4LifeCycleofProduct市場(chǎng)終止企劃開發(fā)37LifeCycleofProduct市場(chǎng)終止企劃開38ResourceofDevelopmentProductDesign
CapabilityPOWERPublicationProductEngineeringThermalDesignMechanicalIDBIOSS/WF/WElectronicHardwareReliabilityTestingCompatibilityTestingTestingProgramTestingFixturePCBLayoutSimulationPre_LoadManufacturingEMC/Safety5ResourceofDevelopmentProdu38ResourceofDevelopmentProd39ConceptDesignDVTMVTEVTMassProductionStartPlanning
EVT:EngineerVerificationTest,DVT:DesignVerificationTest,MVT:ManufacturingVerificationTestProductDevelopmentControlFlow
Pass
Pass
Pass
Fail
Fail
Fail
Gating
Gating
Gating開發(fā)設(shè)計(jì)DevelopmentDesign樣品製作SampleBuild樣品評(píng)價(jià)VerificationValidation試產(chǎn)PilotRun
NPD
NPINPD:NewProductDevelopmentNPI:NewProductIntroduction6ConceptDesignDVTMVTEVTMas39ConceptDesignDVTMVTEVTMa40NPD/NPINPIOperationMassProductionODMProjectOEMProjectNPIOperationNPDOperation
NPI:NewProductIntroduction
Focusonaproductbephasedinmanufacturingrelatedactivities.
NPD:NewProductDevelopment
ExcepttheNPIactivities,Italsoincludedproductdesignanddesignverificationandvalidationrelatedactivities.
Pass
Fail
GatingNPIOperation7NPD/NPINPIMassProductio40NPD/NPINPIMassProducti41NPI(NewProductIntroduction)NPI
:Aprocesstomakeaproductbeproduced,deliveredtocustomerormarket.
ProductdocumenttransferringPilotRunMassProductionYieldrateimprovementTechnical/QualityrequirementFailureanalysis,reliabilitytestEarlyManufacturingInvolvementDFM/DFTreview&feedbackManufacturingReadinessReviewPlan,Tooling,spec.,documentSetupprojectteamProjectteamlistdependsoncooperationmodelE.C.M.Prototyping1,2…SamplemakingE.C.M.:EngineeringChangeManagement:ECR/ECN
8NPI(NewProductIntroduc41NPI(NewProductIntrodu42CustomerrequestPrepareInitiatorCheckSectionmanagerofinitiatorCirculateRelatedDepartmentApproveQRBChiefReleaseDocumentcenter
AgreeReject(ifsomeonedisagree)Getapprovalfromcustomerrequestforchange(material,process)PDMworkflowInitiator
USIinternalrelateddept.ImplementECR/ECNinPDM9CustomerPrepareInitiatorChec42CustomerPrepareInitiatorChe431.2.3...21+ChaptersMM*/Site5BooksQualityManualFunctionProcedures&ProductInstructionsIndividualProductspec.,Drawing,etc.(大QM)(500q)CurrentStructuresT.P.D.OFProductMaterialMethod(Process)MachineBOMDrawingSpec.Instruction過期或不適用資料T.P.D.RelatedWithinDept.CrossDept.CrossFunctionNewStructuresNewRequirementof:Y2KInternationalStandardsUSIGlobalStructureSOM*/Dept.40Books10+chaptersTPDinQualitySystemStructureDate:Apr.20,2000PlanDQAMQAVQASQATQA5Milestone40TaskGoal/ProcessSPCMCBManagementManual:UpdatedandglobalizedQM+Gen.etc.(ADM/FD/MIS/SupportingGroups)
ReviseUpgradeMM(CorporateMM(Business/SitesSOM/Divisionordept.TPD,ECN,Reports,etc.perproducttype..(0)(1)(2)(3)(4)(5)(6)(7)1999~2000StandardforInternationalandGlobal(8)TQATQMBestClassINTERNALCEGEEXTERNALFEEDBACK/INTERNALFOLLOWUPTWHeadQuarter.
EXT.CUSTOMEROverseaSiteRD/PM/PSITEINTERNAL
ECNECR.CI.FOLLOWUPCI/ECN.Procedure,T.P.D,ECR,CI&ECN
FLOWHQDCSITEDCStandardizationImplementationSITEQRB/DCQRBDCPMMM/TPDSOMTPD:TechnicalProductDocument
101.MM*/SiteQualityFunctionPr431.MM*/SiteQualityFunctionPr44NPITPDDocumentation11NPITPDDocumentation44NPITPDDocumentation11NPI45ConceptDesignDVTMVTEVTMassProductionStartPlanning
EVT:EngineerVerificationTest,DVT:DesignVerificationTest,MVT:ManufacturingVerificationTest
Pass
Pass
Pass
Fail
Fail
Fail
Gating
Gating
Gating開發(fā)設(shè)計(jì)DevelopmentDesign樣品製作SampleBuild樣品評(píng)價(jià)VerificationValidation試產(chǎn)PilotRun
NPD
NPINPD:NewProductDevelopmentNPI:NewProductIntroductionProductDevelopmentControlFlow12ConceptDesignDVTMVTEVTMa45ConceptDesignDVTMVTEVTMa46WhatisEVT/DVT/MVT??
Purpose:IncreaseProductDevelopmentQualityReduceRiskofDevelopmentandCost.EVT:EngineeringSampleVerificationTest
-Earlyengineeringsamplemeetproductspecificationrequirementwithoutseveritybugs,thesamplemaybemadebymechanicalmockup,earlierversionhardwareandsoftware.-Withsmallsamplequantity,lesstestresourceinvolvement,Keyandcriticaltestitemstoverifythesample.DVT:DesignReadinessVerificationTest
-Designmatureengineeringsamplemeetproductspecificationrequirementwithoutbugs,thesampleshouldbetoolingmechanicalpartswithnearmaturehardwareandsoftware.-Withenoughsamplequantity,conductalldesigntestitemtodoverificationtoensureproductdesignreadiness.
13WhatisEVT/DVT/MVT??46WhatisEVT/DVT/MVT??47MVT:ManufacturingReadinessVerificationTest
-Manufacturingqualitylevelsample-Pilotrunwithsmallquantitymanufacturingtocomeoutoptimizationparameterformassproduction-Conductmanufacturingpointviewverificationwithquantitativesampletotestproductearlylifeperformance-Preparepartsforafterservicerequirement-Gotrelatedregulationandcertificationforproduct-ReadyformassproductionWhatisEVT/DVT/MVT??
14MVT:ManufacturingReadine47MVT:ManufacturingReadine48PlanningRequirementofProductTechnologyFeasibility,BusinessFeasibilityProjectPlanSpecification(H/W,ID/Mechanical,S/W,Regulation…)ScheduleStatementOfWork(ScopeOfWork)PM,TeamListCostSampleplanBudgetCustomerProductMarketingInternalCapabilityExternalSupporting15PlanningRequirementofPro48PlanningRequirementofPro49
TeammemberandResponsibilityBUHeadPM(ProjectManager)H/W(HardwareDesign)S/W(SoftwareDesign)MD(MechanicalDesign)PowerPCBLayoutEMCHomologationSafetyLogoCertificationHardwareFunctionTestCompatibilityFunctionTestStability/ReliabilityTestMechanicalTestPE(ProductEngineer)ManufacturingProcessManufacturingTestingManufacturingEquipmentManufacturingQA
PM:OwnertocoordinateNPDoperation
PE:OwnertocoordinateNPIoperation
NPD
NPITeamlisttohaveprojectmemberassignmentfromrelatedfunctionteam16TeammemberandResponsibil49TeammemberandResponsibil50MainFlowofDevelopmentSpecification(H/W,Mechanical,S/W,Regulation…)Schedule,CostProductDesign(Hardware)(Mechanical)(Software)
DesignQualificationAssurance(DQA)DesignforManufacturing(DFM)DesignforTesting(DFT)DesignforAvailabilityServiceability(DFA,DFS)MassProductionManufacturingQualificationAssurance(MQA)17MainFlowofDevelopmentSpe50MainFlowofDevelopmentSpe51DesignActivityFlowDesignDesignReviewDesignCheckListSimulationSpecificationRegulationRequirementEMCSafetyThermalDesignCheckListDFMDFTDFADFSEMCSafetyThermalKnowHowExperienceApproved18DesignActivityFlowDesign51DesignActivityFlowDesign52DesignQualificationTestPlanSpecificationDesignQualificationTestingBugAlertingandTrackingDesignExitGatingTestReport19DesignQualificationTestPla52DesignQualificationTestPla53DesignQualificationPlanforServerEVT
1.HardwareFunctionTest2.BIOSFunctionTest3.IntensiveTest4.WindowsMEFunctionTest5.WinNT/2000/XPServerFunctionTest6.ServerManagementTest7.PowerOn/OffBootupTest8.DesignMarginTest9.SignalQualityAnalysis10.EMCTest11.ThermalTest12.Manufacturabilityanalysis13.MTBFPredictionDVT
1.HardwareFunctionTest2.BIOSFunctionTest3.IntensiveTest4.WinNT/2000/XPServerFunctionTest5.ServerManagementTest6.ServerStressTest7.SeverLogoPreTest8.S/W,H/WCompatibilityTest9.PowerOn/OffBootupTest10.DesignMarginTest11.SignalQualityAnalysis12.EMCTest13.ThermalTest14.AcousticTest15.VibrationTest16.DropTest17.SafetyTest18.ManufacturabilityanalysisMVT
1.HardwareFunctionTest2.BIOSFunctionTest3.IntensiveTest4.WinNT/2000/XPServerFunctionTest5.ServerManagementTest6.ServerStressTest7.SeverLogoPreTest8.S/W,H/WCompatibilityTest9.PowerOn/OffBootupTest10.DesignMarginTest11.SignalQualityAnalysis12.EMCTest13.ThermalTest14.AcousticTest15.SafetyTest16.Manufacturabilityanalysis17.ServerLogoSubmission18.EMCRegulationCertification19.ELP(EarlyLifePerformance)Test20DesignQualificationPlanfo53DesignQualificationPlanfo54CategoryofDesignQualificationProductSpecificationEnvironmentStressRegulation/CertificationLifePerformance1.HardwareFunctionTest2.BIOSFunctionTest3.CompatibilityTest4.OSFunctionTest5.SignalQualityAnalysis6.MechanicalThermalTest
1.ELP(EarlyLifePerformance)Test2.MTBFTest1.PowerOn/OffBootupTest2.DesignMarginTest3.H/T/BTest4.ThermalCyclingTest5.ThermalShockTest6.AcousticTest7.VibrationTest8.MechanicalShockTest
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