汽車座椅安全性檢查

2024/1/121GB11550

汽車座椅頭枕性能要求和試驗方法

GB15083

汽車座椅系統(tǒng)強度要求及試驗方法

GB14167

安全帶安裝固定點

GB8410

汽車內(nèi)飾材料的燃燒特性

GB11552汽車內(nèi)部突出物

GB11551

關(guān)于正面碰撞乘員保護的設(shè)計規(guī)則

GB20071

關(guān)于側(cè)面碰撞乘員保護的設(shè)計規(guī)則

ECER14SafetyBeltAnchorages

ECER17TheSeats,TheirAnchoragesandanyHeadRestraints

ECER21InteriorFittings

ECER44

Childretrainsystems

ECER94Frontalcollision

ECER95Latercollision

HeavyMetalRequirement必須滿足的法規(guī)RequiredRegulations2024/1/122SafetyCheck2024/1/123SafetyCheck—S1,S2S1S2:DistancefromHpointtoheadresttopsurfaceatheadrestfulldown/uppositionalongtorsoangle沿著靠背軀干線，從H點到頭枕最低(最高)位置的上表面的距離.OKGB15083-2006/ECER17—高度750mm以下無使用位置，頭枕高度不應(yīng)低于800mm頭枕處于最低位置Headrestinlowestposition頭枕處于最高位置Headrestinhighestposition2024/1/124SafetyCheck—S3S3:Sectionthroughheadrestperpendiculartotorsolineand65mmdownwardfromheadresttopsurface垂直靠背軀干線，從頭枕上表面65mm向下的頭枕截面GB15083-2006/ECER17—≥170mmforthewidthofheadrestraint

OK2024/1/125SafetyCheck—S6S6:Distancefromheadresttopsurfacetoheadrestframe從頭枕上表面到頭枕骨架的距離NAfmvss202a<25mm

2024/1/126SafetyCheck—S5,S7S7:IIHSrequirementonheadrestbyusingHRMD用頭型測量設(shè)備（HRMD）對IIHS要求的校核NOKMiddlePositionWhiplashscoreissue,CF1117mmLowMostPosition2024/1/127SafetyCheck—S8S8:Requirementofheadrestraintgapsandclearancetoseatback(uppermostandlowestposition)頭枕間隙以及頭枕到座椅靠背間隙檢查（頭枕最高和最低位置）GB15083-2006FMVSS202a:頭枕最低位置與靠背間隙不大于25mm或165直徑的球相切點間距不大于60mmSTOchangetolessthan15mm(CF1114mm)HeadrestCarryoverfromCF14K2024/1/128SafetyCheck—S9S9:Sectionthroughheadrestshowingtheimpactangleof45degreesfromrearside

頭枕截面顯示從后部向頭枕的45度角碰撞OK2024/1/129SafetyCheck—S10S10:Safetybeltanchoragezone(wholetravelwindow)

安全帶系統(tǒng)安裝區(qū)域（所有行程范圍）oGB14167:α值應(yīng)為30°~80°(非帶扣側(cè))2024/1/1210SafetyCheck—S10S10:Safetybeltanchoragezone(wholetravelwindow)

安全帶系統(tǒng)安裝區(qū)域（所有行程范圍）oGB14167:α值應(yīng)為45°~80°(帶扣側(cè))2024/1/1211SafetyCheck—S16S16:SIABlocation側(cè)向安全氣囊位置Guideline:1.SAB與座椅表面的尺寸滿足右邊圖示尺寸，設(shè)計座椅撕裂線時，氣囊距撕裂線距離應(yīng)為20～40mm。2.SAB與座椅STO面的距離應(yīng)為10～15mmCarryoverCF11BackFrameandAirbag2024/1/1212SafetyCheck—S17S17:ClearanceofseatbacktoBpillarforSIABdeployment

用于側(cè)向安全氣囊展開的座椅靠背到車身B柱距離Guideline:>=60mmNOKforqoros2024/1/1213SafetyCheck—S29S29:PelvicimpactZone臀部側(cè)撞保護區(qū)域Guideline:NoSharpedge2024/1/1214SafetyCheck—S30S30:ClearanceforEurosidIIbackplateforreductionofsideimpactforcesondummyribsEurosidII模型靠背與靠背骨架夾角，減少側(cè)撞對肋骨的傷害NA2024/1/1215SafetyCheck—S31S31:Anti-SubmariningGuideline防下潛區(qū)域檢查（cushion）NO2024/1/1216SafetyCheck—S32S32:SectionsthroughallInteriorProtrusionrequirement所有內(nèi)部突出物要求的截面GB15083-2006:Area1R≥2.5OK2024/1/1217SafetyCheck—S32S32:SectionsthroughallInteriorProtrusionrequirement所有內(nèi)部突出物要求的截面GB15083-2006:Area2R≥5.0OK2024/1/1218SafetyCheck—S32S32:SectionsthroughallInteriorProtrusionrequirement所有內(nèi)部突出物要求的截面GB15083-2006:Area3R≥3.2OK2024/1/1219SafetyCheck—S34S34:Horizontal&VerticaldistancebetweenseatcushionSTOandsteeringwheel座墊外表面到方向盤的垂直和水平距離Designposition設(shè)計位置High&Forwardmostposition最前最高位置2024/1/1220SafetyCheck—S35S35:Horizontal&VerticaldistancebetweenseatcushionSTOandIP座墊外表面到儀表板的垂直和水平距離Designposition設(shè)計位置High&Forwardmostposition最前最高位置2024/1/1221ComfortCheck2024/1/1222ComfortCheck—C1C1:Sectionsthroughthebackevery100mmstartingfromHpointperpendiculartotorsoline,markminmeattometaldimension.Otherdimensionshowseatsymetrical.從H點沿垂直靠背軀干線每一百毫米截面，每個截面顯示最小MTM距離。其它尺寸顯示座椅對稱性Guideline:>35H+400mmH+100mmH+300mmH+200mmH+0mmH+500mm2024/1/1223Guideline:>35H+0OKComfortCheck—C12024/1/1224Guideline:>35H+100ComfortCheck—C1OK2024/1/1225Guideline:>35H+200OKComfortCheck—C12024/1/1226Guideline:>35OKComfortCheck—C1H+3002024/1/1227Guideline:>35H+400OKComfortCheck—C12024/1/1228Guideline:>35H+500OKComfortCheck—C12024/1/1229ComfortCheck—C3C3:Sectionsthroughthecushionevery100mmstartingfromHpointperpendiculartotrackorthigh,markminmeattometaldimension.Otherdimensionshowseatsymetrical.從H點沿垂直滑道或大腿每一百毫米截面，每個截面顯示最小MTM距離。其它尺寸顯示座椅對稱性Guideline:>50H-100mmH+100mmH+300mmH+200mmH+0mm2024/1/1230ComfortCheck—C3(Cushion)OKGuideline:>50H-1002024/1/1231NOKGuideline:>50H+0ComfortCheck—C3(Cushion)CF11CF162024/1/1232Guideline:>50H+100ComfortCheck—C3(Cushion)OK2024/1/1233Guideline:>50H+200OKComfortCheck—C3(Cushion)2024/1/1234OKGuideline:>50H+300ComfortCheck—C3(Cushion)2024/1/1235ComfortCheck—C5,C6C5:SectionsthroughbackstartingfromHpoint,alongcrosscardirectionevery100mmonbothside,markminmeattometaldimension從H點沿著車身橫向每一百毫米的靠背截面，顯示最小MTM距離C6:SectionsthroughcushionstartingfromHpoint,alongcrosscardirectionevery100mmonbothside,markminmeattometaldimension從H點沿著車身橫向每一百毫米的座墊截面，顯示最小MTM距離OKGuideline:>35Guideline:>50CushionBack2024/1/1236ComfortCheck—C8C8:DistancefromHpointtolumbarapexalongtorsoline沿靠背軀干線從H點到腰托頂點的距離GuidelineHPointtoApexofLumbar135-150LumbarProminence90-110OKMoveLumbarApexpointlower2024/1/1237ComfortCheck—C9C9:Lumbarsectionatfullyretractedandextendedpositiontomanikin,marklumbartravelanddimensiontomanikin腰托在最后以及最前位置與假人位置的截面，顯示腰托行程以及與假人的位置尺寸Tobeupdatedindetaildesignphase2024/1/1238ComfortCheck—C10C10:CentersectionthroughHpointtoshowthecushionandbackcompressiondimension沿H點的中截面顯示座墊和靠背的壓陷量CF11CF162024/1/1239ComfortCheck—C11C11:CentersectionthroughHpointtoshowtheDpointdimension沿H點的中截面顯示D點尺寸OKGuideline:30-502024/1/1240ComfortCheck—C12C12:CushiontoBackbiteline,markXandZdimensionfromHpoint座墊與靠背咬合點，顯示從H點到咬合點的X和Z尺寸

2024/1/1241ComfortCheck—C13C13:CentersectionshowingcushionLengthandThighexitpoint,markdimensiontoHpoint中截面表示座墊長度和大腿離去點，顯示到H點的尺寸GuidelineThighExit285-295CushionLengthfromHPoint345-355CF11CF16NOK2024/1/1242ComfortCheck—C14C14:Centersectionshowingshoulderexitpoint,markdimensiontoHpoint中截面表示靠背離去點，顯示到H點的尺寸OKGuideline=460-4802024/1/1243ComfortCheck—C15C15:Cushionwidth,Insertwidth,bolsterangleandbolsterheightatHpointand200mmforwardofHpointperpendiculartotrackorthighH點以及沿H點往前200mm垂直于滑道或大腿的截面，顯示座墊寬度，中間寬度，側(cè)翼角度和側(cè)翼高度GuidelineCushionInsertWidthatH-Point315-325CushionWidthatH-Point490-510CushionBolsterHeightatH-Point30-40CushionBolsterAngleatH-PointNAH+0CF11CF16NOKToincreaseInsertWidth,itwillbemorecomfortableforfatterpeople2024/1/1244ComfortCheck—C15GuidelineCushionInsertWidthatH+200325-335CushionWidthatH+200520-540CushionBolsterHeightatH+20020-30CushionBolsterAngleatH+20022.5-33.5H+200NOKToincreaseInsertWidth,itwillbemorecomfortableforfatterpeople2024/1/1245ComfortCheck—C16C16:Backwidth,insertwidth,wingangleandwingheigthatH-point,100mmup;atlumbarapexand300mmup.H點以及沿H點往上100mm，腰托頂點以及300mm處顯示靠背寬度，中間寬度，側(cè)翼角度和側(cè)翼高度GuidelineBackInsertWidthatHPoint315-325BackWidthatHPoint490-510BackWingHeightatHPoint30-40BackWingAngleatHPointNAH+0NOKToincreaseInsertWidth,itwillbemorecomfortableforfatterpeople2024/1/1246ComfortCheck—C16GuidelineBackInsertWidthatH+100310-320BackWidthatH+100490-510BackWingHeightatH+10040-50BackWingAngleatH+100NAH+100OK2024/1/1247ComfortCheck—C16GuidelineBackInsertWidthatH+300320-330BackWidthatH+300490-510BackWingHeightatH+30020-30BackWingAngleatH+30027.5-37.5H+300NOKToincreaseInsertWidth,itwillbemorecomfortableforfatterpeople2024/1/1248ComfortCheck—C16GuidelineBackInsertWidthatApexofLumbar312.5-322.5BackWidthatApexofLumbar490-510BackWingHeightatApexofLumbar30-40BackWingAngleatApexofLumbar27.5-37.5ApexoflumbarNOKToincreaseInsertWidth,itwillbemorecomfortableforfatterpeople2024/1/1249ComfortCheck—C17C17:DistancefromtheReclinerPivotpointtoHpoint(XandZcoordinates)從H點到調(diào)角器轉(zhuǎn)軸的距離（X和Z的尺寸）2024/1/1250ComfortCheck—C18C18:SectionthroughseatbeltbuckleandmanikinalongbucklecenterlineandperpendiculartoXZplan沿著安全帶鎖扣支架中心線并垂直于XZ平面的截面表示安全帶鎖扣和假人2024/1/1251ComfortCheck—C19C19:Kneeroomstudy膝部空間分析2024/1/1252ComfortCheck—C22C22:Clearanceofseatadjustmenthandle/wheel/switchtodoortrim座椅調(diào)節(jié)手柄/手輪/開關(guān)與門內(nèi)飾距離Guideline:>45OKDesignPosition2024/1/1253ComfortCheck—C22C22:Clearanceofseatadjustmenthandle/wheel/switchtodoortrim座椅調(diào)節(jié)手柄/手輪/開關(guān)與門內(nèi)飾距離Guideline:>45OKHighest

Position2024/1/1254ComfortCheck—C22C22:Clearanceofseatadjustmenthandle/wheel/switchtodoortrim座椅調(diào)節(jié)手柄/手輪/開關(guān)與門內(nèi)飾距離OKGuideline:>45UppermostpositionLowermostpositionMindistance33mm2024/1/1255ComfortCheck—C22C22:Clearanceofseatadjustmenthandle/wheel/switchtodoortrim座椅調(diào)節(jié)手柄/手輪/開關(guān)與門內(nèi)飾距離Guideline:>45NONo

Lumber

AdjustmentButtoninSTO2024/1/1256ComfortCheck—C22C22:Clearanceofseatadjustmenthandle/wheel/switchtodoortrim座椅調(diào)節(jié)手柄/手輪/開關(guān)與門內(nèi)飾距離Guideline:>45NONo

Lumber

AdjustmentButtoninSTO2024/1/1257ComfortCheck—C23C23:SeatadjustmentReachComfortZone座椅調(diào)節(jié)的舒適操作區(qū)域OKMANUAL2024/1/1258ComfortCheck—C23C23:SeatadjustmentReachComfortZone座椅調(diào)節(jié)的舒適操作區(qū)域OKPOWER2024/1/1259Package2024/1/1260OKPackageCheck—P1P3P4P5P6P7P8P1:HpointX,Y,Zcoordinatesatdesignposition設(shè)計位置H點X,Y,Z坐標;

P3:Torsoangle(Anglebetweentorsoandverticalline)byusing95%manikin95%假人靠背角度（靠背與垂直線角度）;

P4:Hipangle(AnglebetweenThighandTorso)byusing95%manikin95%假人臀部角度（靠背與大腿角度）;

P5:Kneeangle(Anglebetweenthighandleg)byusing95%manikin95%假人膝蓋角度（大腿與小腿角度）;

P6:Ankleangle(Horizontalplanethroughheelpivottofootplan)byusing95%manikin95%假人腳跟角度（腳跟平面與水平面角度）;

P7:HeelpointX,Y,Zcoordinatesbyusing95%manikin95%假人腳跟點X,Y,Z坐標;

P8:HeelpointtoHpointdistance(XandZ)byusing95%manikin95%假人腳跟點到H點距離（X和Z）;

2024/1/1261HpointtravelwindowandX,Y,Zcoordinatesofallextremepoints

H點行程范圍以及所有極限點坐標OKPackageCheck—P22024/1/1262

P9:Trackangle

滑道角度;

P10:SeatmountingpointX,Y,Zcoordinates

座椅安裝點X,Y,Z坐標;

P12:Hpointtotrackuppersurfacedistanceperpendiculartotrackangle

沿垂直滑道角度，H點到滑道上表面的距離PackageCheck—P9P10P122024/1/1263TrackwidthfromLHtoRH

左右滑道寬度OKPackageCheck—P112024/1/1264P23:Completeseatwidth,heightandlength

座椅總寬，總高和總長

P13:Seatbackandcushioncenterlinealignmentandalignmentwithheadrestcenterline

座椅靠背與座墊的中心線對齊以及與頭枕中心線對齊OKPackageCheck—P13P232024/1/1265P19:Buckle/Pretensionerclearancewithconsoleatallseattravelposition

安全帶/預(yù)收緊裝置在座椅全行程與中通道的距離OKPackageCheck—P192024/1/1266P20:CushionSTOclearancewithconsoleatallseattravelposition

座墊STO在座椅全行程與中通道的距離Guideline:>10最前最低位置3mmPackageCheck—P202024/1/1267P21:BackSTOclearancewithconsoleatallseattravelposition

靠背STO在座椅全行程與中通道的距離Guideline:>10PackageCheck—P212024/1/1268Guideline:>25P22:HeadrestSTOclearancewithroofatthelowestandhighestpositionwithinthefullbackadjustmentrange

在靠背全行程范圍，頭枕STO在最高和最低位置與頂棚的距離NOKPackageCheck—P222024/1/1269P25:Seatloadthroughstudy

座椅進入車門分析25mmoffsetfromSealofdoor2mmMinclearancewithDriverSeatPackageCheck—P252024/1/1270DFM/DFACheck2024/1/1271DFM/DFACheck—D1D1:ToolclearancezonesforseattovehicleassemblyatOEMassemblyplantbyusingcustomerspecifiedtool

用客戶指定的工具對座椅到車身的安裝螺栓，螺母和螺釘?shù)陌惭b空間分析前安裝支腳裝配OKSeatmovedrearwardmostTooltoCushionandOutertrackclearanceissue,QOROSMEtocheck2024/1/1272DFM/DFACheck—D2D2:ToolclearancezonesforseattovehicleassemblyatOEMassemblyplant

byusingcustomerspecifiedtool

用客戶指定的工具對座椅到車身的安裝螺栓，螺母和螺釘?shù)陌惭b空間分析OK后安裝支腳裝配Seatmovedforwardmost2024/1/1273Kinematics2024/1/1274K1:Centersectionshownbackadjustmentrangewithreclinerpivotpointandrelationtocushion.Alsoshowncushionadjustmentrangeifcushionisindependentlifting

中心截面圍繞調(diào)角器軸顯示靠背在調(diào)節(jié)范圍內(nèi)與座墊的關(guān)系.如果座墊獨立調(diào)節(jié)，同時顯示座墊調(diào)節(jié)范圍TBD4.8mminterferenceatdesignposition(cushion&back)4.4mminterference

atbackforward30°2.5mminterferenceatbackrearward25°KinematicsCheck—K12024/1/1275K2:Uppertrackoverhangtothelowertrackendattherearwardandforwardmostpositions

在滑道極限位置，上滑道與下滑道的懸臂距離KinematicsCheck—K22024/1/1276K3:Buckleanchorageoverhangtolowertrackendattherearmostposition

在座椅最后位置，安全帶鎖扣固定點與下滑道端面的懸臂距離KinematicsCheck—K32024/1/1277K4:ClearanceofLumbarhandlewithbackSTOandothercarinterior(loweranduppermostposition)

腰托手柄與靠背STO和其它車身內(nèi)飾的間隙（手