節(jié)拍生產(chǎn)評審報告

./節(jié)拍生產(chǎn)評審報告〔GP9〕PartName零件名稱PartName零件名稱Part#零件號Drawing#圖號ChangeLevel更改級別供應商Mfg.Location制造地址DUNsSupplierQuotedproductionrate供應商報價生產(chǎn)能力/Hr小時/Day天CustomerBuyerPhone用戶采購員Plannedusage:DailyweeklySQEPhone計劃要貨率：每天每周質量工程師Goal<netgoodparts>Goal<netgoodparts>目標<合格零件凈數(shù)>/hour小時/shift班/day天計劃運行日期PlannedHourstorun計劃運行小時數(shù)PlannedShiftsPlanneddowntime計劃班次計劃停工時間ReasonforPlannedDowntimeActual<netgoodparts>實際Actual<netgoodparts>實際<合格零件凈數(shù)>/hour小時/shift班/day天RESULTS結果ActualhoursFromTo實際小時數(shù)從至ActualshiftsDate實際班數(shù)日期ActualDowntimes<Planned&unplanned>實際停工時間<計劃和非計劃>1OF2Explain:解釋：Totalproduced-TotalRejected=Net生產(chǎn)總數(shù)－總拒收量=凈生產(chǎn)量Comments/Openissues:備注/待解決問題:SupplierRunRateRecommendation:PassOpenFailRerundate供應商RunRate的建議通過待定失敗重運行時間Comments:備注:SupplierSignatureTitlePhoneDate供應商簽字職務日期ForCustomerMonitoredRunAtRate適用于用戶監(jiān)督的RunRateRunRateSummary:PassOpenFailRerundateRunRate的總結通過待定失敗重運行時間AuthorizedCustomerSupplierQualitySignatureTitleDate經(jīng)受權的用戶供應商質量簽名職務日期Comments/Openissues:備注/待解決問題:2of2RUNRATEWORKSHEETGP-9節(jié)拍生產(chǎn)評審工作表SupplierName:P/N:供應商名稱:零件號:RUNRATEREVIEWCONTENTRunRate檢查內容TheRunRate,willverifythattheresultsofthesupplier抯actualmanufacturingprocessmeetcustomerrequirementsforongoingquality,asstatedinPPAP,andquotedtoolingcapability.Alsoitwillverifythatsupplier抯actualprocessistoplan,asdocumentinPPAP,GP-12andotherdocumentationlistedbelow.RunRate是要核實供應商現(xiàn)行的生產(chǎn)過程之結果/成果是否達到顧客準予其持續(xù)<制造>質量要求<在PPAP中闡述>與報價工裝能力.并且還核實供應商的實際過程是否按照在PPAP、GP－12和其它如下所述文件中的計劃實行。DuringtheRunRate,thefollowingwillbereviewed:documentation；themanufacturingprocessandresults；partqualityrequirementsandresults；sub-supplierrequirementsandRunrateresultsandpackaging.在RunRate中,將檢查以下內容：文件；制造過程與結果；零件質量要求與結果；分供方要求；RunRate結果和包裝。A.Documentation文件AtthetimeoftheRunRate,thefollowingsupportdocumentationshouldbeavailableforreview:在RunRate過程中,下列支持文件應備查:Available是否具備Y/N1.PPAPpackageincludingPPAP文件應包括:1a>processflowdiagram過程流程圖ab>processcontrolplan,withreactionplan具有反應計劃的過程控制計劃bc>DFMEA/PFMEA設計/過程失效模式與后果分析cd>Masterpart<s>標樣d2.GP-12<Pre-launchcontrol>planGP-12<試生產(chǎn)控制>計劃23.Toolcapacityinformation工裝能力情況34.Operator/inspectioninstruction操作/檢驗指導書45.Prototype/pilotconcerns<PR/R抯>樣件/試生產(chǎn)時發(fā)生的問題<PR/R>56.Sub-contractorcontrol/capacitydata分供方控制/能力數(shù)據(jù)67.Sub-contractormaterialschedulesandtransportation分供應商材料<含零件>生產(chǎn)計劃與運輸78.Pacaging/Labelingplan包裝/標記計劃89.Accelerationplan加速計劃9Note:Alldocumentationmustbecompleteandcorrect.注:所有文件都應完備與正確.B.MANUFACTURINGPROCESS-ACTUALTOPLAN制造過程－－實際相對于計劃Istheproductbeingmanufacturedattheproductionsiteusingtheproductiontooling,gaging,process,material,operators,environment,andprocesssettings?該產(chǎn)品是否在生產(chǎn)現(xiàn)場用正式生產(chǎn)工裝、測量系統(tǒng)、過程、材料、操作人員、環(huán)境和過程設定進行生產(chǎn)？YesNoComments<備注>：1of62.Dosetheactualprocessflowagreewithdiagram,asdocumentedinPPAP?<Reviewthefacilityplanandlayout.walktheprocesswiththeflowdiagram.>實際生產(chǎn)流程是否與PPAP文件中的流程圖相同？<檢查設備計劃和場地平面圖,按流程圖檢查實際流程>YesNoComments<備注>：3.Areoperaterinstruction/visualcontrolsavailableandadheredtoeachworkstation?操作指導書/目視控制是否具備并附于相應的每個工作崗位?YesNoComments<備注>：4.Isallin-processdocumentation,suchasprocesscontrolcharts,inplaceatthetimeoftheRunRate?isthedocumentationutilizedtodirveadefinedreactionplanandcorrectionactionprocess?在進行RunRate時,是否所有過程文件都在工位上?如過程控制計劃.這些文件是否用于實施規(guī)定的反應計劃和糾正措施?YesNoComments<備注>：5.Whenrequired,areproductionboundarysampleavailableatrequiredworksation?AreboundarysamplesapprovedbyYanfen?當需要時,在需要的工位上是否擁有邊際樣品?這些樣品是否經(jīng)延鋒認可?YesNoComments<備注>：6.Aremaintenanceplansinplace?Arerepairandmaintenancepartsavailable?Isthereplaneddowntimeforpreventativemaintenance?是否具備保養(yǎng)計劃?是否有用于維修和保養(yǎng)的備件?是否有進行預防性維修保養(yǎng)的停機計劃?YesNoComments<備注>：Note:AlloftheprecedingrequirementsmustbemettopassRunRate.注:上述所有要求都需合格才能通過RunRate.C.MANUFACTURINGCAPACITYRESULTS制造能力結果1.Thefollowingwillbeverifiedwhiletheprocessisruning在進行生產(chǎn)時,要核實以下內容.Cannetoutputfromeachoperationsupportquotedcapacity每道工序的凈產(chǎn)量是否與報價生產(chǎn)能力相符?YesNoComments<備注>：Operation工序Quotedcapacity報價生產(chǎn)能力Rate實際2of62.DuringtheRunRate,didthetoolingmeetthequoteduptimerequirements<netvsgrossquotedoutput>?Makenoteofanyunexpecteddowntimeandcorrectiveactionplansrequired.在按預定能力生產(chǎn)時,工裝是否滿足報價所要求的開機時間要求?<報價凈產(chǎn)量和標稱的毛產(chǎn)量>記下任何意外停工時間和要求的改進措施計劃.YesNoComments<備注>：3.Canalllinechangeovers,ifany,beperformedwithinthequotedtoolingcapacityrequirements?所有在線工裝的更換是在報價工裝能力要求X圍內進行嗎?YesNoComments<備注>：4.Doesthenetthrough-putofgoodpieces<scraptakenout,anyallowablerework>meetdailyquotedcapacity?合格零件的凈產(chǎn)量<剔除廢品,保留返工合格零件>與報價日生產(chǎn)能力是否相符?YesNoComments<備注>：5.Istheaccelerationplansufficienttomeetrequirements?加速生產(chǎn)計劃是否足以滿足要求?YesNoComments<備注>：Note:AlloftheprecedingfiverequirementsmustbemettopassRunRate.注:上述所有五項要求都需合格才能通過RunRate.D.Partqualityplantoactual零件質量計劃與實際相比較1.Areallproductioncheckingfixturescomplete,withacceptablemeasurementsystemstudies<i.e.,gageRandR>performed,andoperatorinstruction/visualaidsavailable?產(chǎn)品檢驗設備是否完備?是否作了可接受的測量系統(tǒng)分析工作<即量具可重復性和再現(xiàn)性>?操作指導書/目視控制是否具備?YesNoComments<備注>：2.Areallinprocessgagingandcontrolscomplete,functionalandinplace?過程測量和控制是否完備,功能齊全并且到位?YesNoComments<備注>：3of63.Dotheprocesscontrolplans<normalandGP-12>agreewiththeactualprocess?Doproductionpartchecksandstatisticalmonitoringtakeplaceasoutlinedontheprocesscontrolplan?過程控制計劃<一般的和GP-12>是否與現(xiàn)行過程相符?是否按過程控制計劃作零件檢驗和統(tǒng)計檢測?YesNoComments<備注>：4.Arepotentialfailuremodes,asidentifiedinthePFMEA,addressedthrougherror-proofingorthecontrolplan?在PFMEA中所確定的潛在失效模式是否有防錯措施或控制計劃來處置?YesNoComments<備注>：5.Dotheprocesscontrolreactionplanandthesupplier抯correctiveactionensureeffectivecontainmentandcorrectio?過程控制計劃之反應計劃和供應商的整改措施是否有效地保證了抑制次品和缺點改進取得實效?YesNoComments<備注>：Note:AlloftheprecedingrequirementsmustbemettopassRunRate.注:上述所有要求都需合格才能通過RunRate.E.PARTQUALITYRESULTS零件質量結果Note:thetotalnumberofpartsproduced,thepiecesrejectedandthepiecesreworkedmustbedocumentedonthesummarysheet.注:生產(chǎn)零件數(shù),不合格零件數(shù),與返工零件數(shù)都記在總結表.1.DothepartsproducedoffproductiontoolingduringtheRunRatemeetSGM抯requirementsforon-goingquality,asstatedinPPAP?在按預定能力生產(chǎn)時,用生產(chǎn)工裝生產(chǎn)出來的零件是否符合PPAP中記載的SGM對準予持續(xù)制造的質量要求?YesNoComments<備注>：2.Isthemanufacturingprocessincontrol?制造過程是否受控?YesNoComments<備注>：3.Doesthemanufacturingprocessdemonstratetherequiredcapability?制造過程能否證明所要求的生產(chǎn)能力?YesNoComments<備注>：4.Istheprocesscontrolplansufficienttoeffectivelymeetthedesignrecordrequirement,i.e.,controlpoints,frequencyofchecks,etc.?過程控制計劃是否足以滿足設計要求,即控制點,檢驗頻率等?4of6YesNoComments<備注>：5.Nonconformances不符合性Werethenon-conformancesyieldedbytheprocessidentifiedbythenormalPPAPcontrolplan?過程中的不符合性是否能由一般的PPAP控制計劃識別出來?Yes是:No否:IfidentifiedbytheGP-12ProcessControlPlanoranactivityoutsidedocumentedplans,correctiveactionisrequired.如果是由GP-12過程控制計劃或是由其它措施認別出來,則要求采取改進措施,改進PPAP控制計劃.DidthePFMEAidentifythepotentialfailuremodes?PFMEA是否識別了潛在故障模式?Yes是:No否:Ifnot,thePFMEAneedstobeupdatedandcorrectiveactionputinplace.如果不是,則PFMEA需要更新并且要采取改進措施.Doalltheobservedreworkandrepairseffectivelycorrectthenonconformance<s>?返工與返修復措施是否有效地糾正了哪些偏差?Yes是:No否:Arethereanyopenconcernsfromprototypeorpilot<PR/R>?對樣件或試生產(chǎn)件是否有未解決的問題?YesNoComments<備注>：Note:AlloftheprecedingrequirementsmustbemettopassRunRate.注:上述所有要求都需合格才能通過RunRate.F.SUBCONTRACTORREQUIREMENTS分供方要求1.Weresubcontractors’abilitiestomeetthecustomer抯qualityandrequirementsconfirmedbythesupplierpriortotheRunRatebeingconductedatthesupplier抯facility?Wasverificationofthesubcontractors’manufacturingprocessaccomplishedthroughaRunRateorsimilarp