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ProgramDrivers/TimingWhat’sNew…QuickPreviewTechSpecs
PerformanceEnhancementsOperatorStationStructures/Styling
Engine
ComponentLayoutChangesAuxiliaryHydraulics
FactoryInstalledAttachments
CustomerPrioritiesforImprovement
307-318
HIGH
Regulations
tility
PerformanceProductivity
Versatility
ing
sear
PerformanceProductivity
OperatingCosts
OperatingCosts
Com
Reliability
OperatingCosts
Versatility
PerformanceProductivity
345-5090
320-330
MediumD-SeriesLaunch
6sigmaNPIProcess
Concept
Develop
G4
Pilot
Production
G7
G5
GL
G1
G2
G3
G6
Criticalregulatorydatesdrivemodeldevelopmenttimeline
Tier3:from2006(324-325)
2004
2005
2006
2007
4Q
1Q 2Q 3Q 4Q
1Q 2Q 3Q 4Q
1Q 2Q 3Q
4Q
EPATier3
EUSoundS
tage2
324
X
325
328CR
MOETier3
X
X
UpdatedStyling&TradeDress
UpdatedCab&Monitor
C7w/ACERT
Technology
PowerLinkW/LiftEye
PerformanceUpdates
UpgradeableAuxiliaryHydraulics
HeavyLiftCircuit
FrontLinkageChanges
What’sNew…
TechSpec
Comparison
D-Series
HEXMarketing
FuelTankCapacity
gal
137
132
TechSpecs
Cat324DL
Cat322CL
Engine
EngineModel
C7w/ACERT
Cat3126BHEUI
FlywheelPower
hp
188
168
112%
100%
Emissions
Tier3
Tier2
OperatingWeight
lb
54,660
53,620
MT/HP
7.57
6.89
HydraulicSystem
MaximumFlow(2x)
gal/min
58
58
100%
100%
Max.Pressure-Implements
psi
5,080
4,980
102%
100%
HeavyLiftPressure
psi
5,220
n/a
105%
100%
Max.Pressure-Travel
psi
5,076
4,980
Drive
Max.TravelSpeed
mph
3.4
3.4
Max.DrawbarPull
lb
51031
50,112
102%
100%
SwingMechanism
SwingSpeed
rpm
10
10.0
54
Reliability/
ValidationProcess
ValidationProcessImprovement
P/N’swith0.001MDRFidentifiedandmanagedby
NPIandCPIforvalidation.
50%reductioninmachineauditissues!
NPI
CPI
Carry-overAnalysis
estPractices,
EnterpriseBurces
Audits
TfooorlBs,reaankdthRreosughImprovement
90%A/Brisk
PPRD
Issuesidentified
andvalidated.
CDIM
ShakeTable
WorldwideFieldFollow
335+design,plant,andsupplierissuesmanagedvia
CorporateSystems.
HE
WorldwideCarryoverAnalysis(CPI)
blyl
-Ser
NewContent(~4%)andMDRFReductionthruNPIGatesAkashiinproduction3to4monthspriortoGosselies/AuroraWWFieldFollow,70plusunits
VirtualAssemblyAuditProcessFMEA
SmartLineprocess
?
?
?
?
?
?
?
FieldFollowSchedule
Thepilo
exceedminimumendurancehourrequirements
6FF
3FF
6FF
3FF
5FF
1FF
8FF
5FF
WWFFEnduranceHoursPlan
324D-6000hrs
325D-8500hrs
330D-9500hrs
tprogramplanisto
5FF
324D
324DNACDFieldFollowLocations
FieldFollowComments
D-Series
arketing
…breakoutforce,liftingpower,it
hasitalloverth eC-Series HEXM
…greatseatofthepantsfeel.
Controllabilityonthismachineisgreat,averywellbalancedmachine.
…youcandefinitelyfeelthepower…greatliftingpower…
ProductionStudyAugust2005@PPG
DeepTrenchingResults
EachMachineequippedwithReachBoom,2.95m(9’8”)Stickand48”,1.80cydHeavy-DutyPowerBucket–PenetrationPlusTeeth,Noside-cutters
Trenchlength=100ft
MaterialDensity=2800lb/yd
3
322CL
324DL
Production(cyd/hr)
353.1
386.9
FillFactor(%)
75
83
CycleTime(sec)
14.28
13.91
LoadTime(sec)
7.32
7.22
SwingLoaded(sec)
1.89
1.93
DumpTime(sec)
1.86
1.76
SwingEmpty(sec)
3.21
3.00
FuelConsumption(gal/hr)
8.37
9.24
FuelEfficiency(cyd/gal)
42.2
41.8
AverageTrenchDepth
9.5
9.9
Production
100
110
CycleTime
100
97
FuelEfficiency
100
99
TruckLoadingResults–
90o
SameLevelLoading
EachMachineequippedwithReachBoom,2.95m(9’8”)Stickand54”,2.08cydHeavy-DutyBucket–PenetrationPlusTeeth,withside-cutters
FuelNotMeasured
MaterialDensity=2800lb/yd
3
322CL
324DL
Production(cyd/hr)
705.2
755.4
FillFactor(%)
163
166
CycleTime(sec)
18.24
17.48
LoadTime(sec)
5.94
5.91
SwingLoaded(sec)
6.09
5.58
DumpTime(sec)
2.52
2.31
SwingEmpty(sec)
3.69
3.69
Production
100
107
10
LiftingTests–OvertheFront
BoomUp(Max)/Stick-Out
322CL
Height=11’3”
Distance=16’6”
324DL
Height=11’8”
Distance=18’4”
BoomStall
322CL
Height=8’0”
Distance=20’9”324DL
Height=8’0”
Distance=24’2”
MaxReach
322CL
Height=8’0”
*OverSideLift*
322CL
Height=12’1”
Distance=25’0”324DL
Height=8’0”
Distance=18’1”324DL
Height=12’2”
Distance=26’2”
Distance=18’7”
Weight=15,000lbs
LiftCapacityComparison
=Advantageforthe324DL
=NoDifference(+/-1%)
=Advantageforthe322CL
HeavyLift:
?
Increasesmaximumsystempressurefrom5080psito5220psi
educes
324DLvs.322CLLiftingCapacities
322CL,ReachBoom,2.95SStick-800mmShoes
324DL,ReachBoom,2.95CB1Stick-800mmShoes,HeavyLiftONBucketWeightEqualized
LiftPointHeight
LoadRadius
5ft
10ft
15ft
20ft
25ft
30ft
MaxReach
Feet
Front
Side
Front
Side
Front
Side
Front
Side
Front
Side
Front
Side
Front
Side
25ft
108%
108% 101%
20ft
108%
106%
108%
108% 101%
15ft
115%
110%
116%
109%
108%
109%
101%
10ft
114%
108%
115%
108%
113%
109%
108%
110%
101%
5ft
115%
108%
115%
109%
108%
110%
108%
110%
101%
Ground
99%
99%
115%
108%
107%
109%
108%
109%
107%
110%
101%
-5ft
96%
96%
99%
99%
116%
108%
107%
109%
108%
109%
106%
109%
101%
-10ft.
99%
99%
99%
99%
117%
108%
107%
109%
79%
107% 102%
-15ft
119%
119%
118%
107%
115%
106%
108%
108%
OperatorStation
UpdatedColorSchemeSwitchLayoutonConsoles
ImprovedairflowforA/C,heatandventilation
d,smitooperateMonitor
Improvednavigationthroughscreens
Suspensionseatformaximumcomfort
(AirSuspensionSeatwithHeaterAvailableasanattachment)
RightHandWall/Console
1
2
3
8
7
6
5
1–CigarLighter2–SoftSwitches
(TravelSpeed,BoomLights,UpperWindshieldWipers/solution,
AECon/off,TravelAlarmCancel,WorkToolSelect,HeavyLift
3–AttachmentSwitches
(LowerWindshieldWipers/Solution,FineSwing,CouplerSwitchLocation)
4–MachineStart/Off5–EngineSpeedDial6–AM/FMRadio
–AirConditioner
–12VPowerSupply(optional)
MediumD-SeriesMonitor
Adjustbrightnessandcontrast
WorktoolselectincabControlsSetup*PowerManagement
MainMenu
SETTING
MediumD-SeriesMonitor
itemsfrominsidethecab
MainMenu
MAINTENANCE
MediumD-SeriesMonitor
systemcomponents
MainMenu
PERFORMANCE
MediumD-SeriesMonitor
Calibrations
MainMenu
MediumD-SeriesMonitor
CoolantTemperature
HydraulicOilTemperature
BatteryVoltage
RestrictedHydraulicReturnFilter
RestrictedAirFilter
WarningCategory3
RestrictedFuelFilter
EngineOilPressure
WaterSeparator
-NewMonitor-VideoReady
-Fullgraphics&color
FuelLevel
HEXMarketing
AutomaticChecksatstartup
Easytoseeindicatorlight
3warniDn-gSerileesvelsduringoperatio
n
WarningCategory2
WarningCategory1
MediumD-SeriesMonitor
Compact&multifunctionalMonitor
-Fulgraphicandfulcolor
-Compactforbeterexternalvisibility
-Commononthe307-385
-Videoready
RCAJACK
Exampleofacameraapplication
Changenormalscreenbyaexternalswitchorsoftwareautomatically
(AtriggerwhichChangescreenisNotdeterminedyet)
Camera
Bracket
Extensioncable(forvideosignal)
Videosignal(NTSCorPAL)
NOTE:
ItitimpossibletomixNormalscreenand
Powersupplyunit
Camerascreen
D-Series
HEXMarketing
Camerasystem
(Dealeroption?)
Structures/Styling
PowerLinkw/IntegratedLiftEye
Newdesign!
C-Series
D-Series
ImprovedLiftperformanceusingPowerLinklifteyeoverbucketlifteye(improvesloadpoint)
FrontLinkageChange
h32(CBBucketFamily)
PinsonBoomNoseandPower
Linkhaveincreasedfrom80-80-to90-90
FaceWidthhasincreasedtobecommonwith325D
NotbackwardcompatibletoS-FamilyBuckets
322C/324DLinkageCompatibility
Reach
R3.6B
B-Family
SeeAuroraHEXforDetails
322CL
NOT
Compatible
SeeAuroraHEXforDetails
Reach
B1-
Family
R3.6B1
L
322C/324DLinkageCompatibility
Reach
Mass
R2.95S
R2.5SM2.5D
S-family
D-Family
SeeAuroraHEXforDetails
322CL
NOT
Compatible
NOT
Compatible
Reach
Mass
R2.95CB1
R2.5CB1M2.5DB
CB-family
DB-Family
324DL
StylingChanges
UpdatedLooktoC/W–LargerCATLogo
BlackPostonCab/BackofCab
RegulatoryTrends…
Regulations/datesapplytomanufacturers-nottobuyers
USEPANonroad
Excludes-Marine,Loco
>750
>750
<19
25-50
25-100
50-100
100-300
100-175
50-100
175-300
600-750
100-175
175-750
300-600
300-750
Tier3
Tier1
Tier2
3dBReductioninMachineNoiseLevelRequired
25-50
100-750
50-100
IMONOx
175-750
Regulation
KEY:
BlackBold=Bhp
EuropeanNonroad
Excludes:EPG,Marine,Loco,Ag,ForestTractors
100-175
50-100
StageII
8
'9
StageI
WhatisACERT?
ProvenPerformance
o
Changes
CoolingLayout
322CL
324DL
OilCoolerinSeparatecompartmentwitha/ccondenser
OilCooler/EngineRadiatorsidebysidewithinsamecompartment–maintainssamecoolingcharacteristics
HighAmbient–viscousclutchwithdemandfan–atlowertemps,
parasiticlosswillbelowerthanC-Series
HighAmbient
FixedFanSpeedwithLargerPulley
CoolingLayout
ATAAC
Radiator
Oilcooler
CoolingLayout
Sidebysideradiator&oilcooler
ATAAClocatedwith100mm(3.5in)clearance
VERSATILITY
ac
AuxiliaryHydraulics
SingleFunctionCircuitCapabilities
?
ForToolsThatRequireHighPressure,SingleFunction,TwoPumpFlow(AlsoreferredtoasConfiguration/System3)
–Hammers,Compactors,Mowers*
FootSwitchControl(on/off)
FlowsCanbeSetThroughtheMonitor
?
?
yReq
SingleFunctionCircuit–ControlPedal
ToTurnHammerCircuitOFF,Release
(Pe
Circuit,DepressSwitch(Pedal)andHold
ThumbCircuitCapabilities
?
ForToolsThatRequireHighPressure,
DoubleFunction,1PumpFlow
Thumbs,Tilt-Buckets,Non-RotatingShearsandGrapples
TwoControlChoices
ModulatingElectronicFootControlPedalOn/OffJoystickSwitch
FlowsCanbeSetThroughtheMonitor
?
ThumbCircuit–Control(FootPedal)
–Close–PushDowntheTopofthePedalinOrdertoClosetheWorkTool
–Open–PushDownontheBottomofthePedalinOrdertoOpentheWorkTool
ThumbCircuit–Control(Joystick)
LeftJoystick
RightJoystick
1
2
5
3
6
1–NotUsed 4–ClosesWorkTool2–OpensWorkTool 5–NotUsed
3–Horn 6–LowIdle
TriggerSwitch(NotUsed)
ToolControlSystem
Avail
–
–
(II)IncludesAuxiliary(3rd)Pump,WhichAllowsforToolsThatRequireMediumPressure(Rotatefunction)
?
?
?
IncludesProgrammableModulationFeatureDefineParametersfor“Squeeze”Function
Hammers,Compactors,ThumbsandRotatingTools
CWTSKitsnowmirrorFactoryInstalledSystems
(Shears,Grapples,Multi-processors)
?
?
AllowsPressuresandFlowstobeSetThroughtheMonitor
AllowsforUptoTenToolstoBePre-ProgrammedandStoredintheMonitor
HourAccumulationTrackedforEachToolPre-Programmed
?
D-Series
HEXMarketing
–BothVersionsHavetheFolowingFunctionality
IsCapableofRunningEitherSingleorDoubleFunctionTools,OnePumporTwoPump,HighPressure
Hammers,Compactors,ThumbsandNon-RotatingTools
ToolControlSystem–SpecialJoysticks
g
k
J
i
e
rclock
CWTS
Offerings
arketing ConfidentialGreen
324D
ControlAR's
HammerorCompactor
SingleFunction,2P 281-9233
ThumborTiltBucket
Doublefunctionfootcontrol,1P 281-9234
Doublefunctionhandcontrol,1P 281-9235
Compinationsof…
Toolcontrol,1Por2P 281-9232
Toolsreqmedpressuresuchas…
ToolControlw/Rot,1Por2P 281-9230
Standalonerotate
Standalonerotate TBD
BoomLines
BoomLines
ReachBoomLines 281-8237
MassBoom 281-8238
StickLines
StickLines
3.6m 281-8241
2.9m 281-8242
2.5m 281-8243
MediumPressureLines
BoomLines-MedPressure
ReachBoom 281-8239
MassBoom 281-8240
StickLines-MedPressure
3.6m 281-8244
2.9m 281-8245
2.5m 281-8246
ConnectorLines
Hammer TBD
Thumb TBD
ConversionKits
SingleFunctiontoCombinedFunction 285-0337
DoubleFunctiontoCombinedFunction 285-0338
Other
DedicatedCoupler 183-9371
D-Series
152-33HEXM
DrainLines
214-3287
ac
Attachments
HEXAttachments–FrontLinkageOptions
MaximumReach@GLMaximumDiggingDepth
ReachBoom5.90m(19’4")
5.3m(17’5")
M2.5DB(8’2")
R3.6B(11’10'')
R2.95CB2
R2.5CB2
")
MaximumReach@GL
MaximumDiggingDepth
9.4m(31’0”)
6.5m(21’3”)
ConfidentialGreen
allareas)
10.5m(34’7'') 9.8m(32’3”) 9.4m(30’10”)
7.3m(24’1”) 6.8m(22’6”) 6.4m(21’0”)
HEXAttachments–SuperLongReachFront
1
Maxdiggingdepth
14.6m
(47‘11")
2
Maxreachatground
18.6m(61'0")
level
3
Maxcutting
height
15.4m
(50’7")
4
Maxloading
height
13.3m
(43‘7")
5
6
Min
Max
loading
vertical
height
walldigging
1.5m(4'10")
depth
13.9m(45‘7")
(Includes50%HeavierCounterweight)
HEXAttachments
2
2
1–SAE(Standard)
ghtT
1–Forward
HEXAttachments
2@12VoltPowerSupplySockets
HEXAttachments
t
Totalof4Maint.FreeBatteries
HeavyDutyStarterCable
JumpStartReceptacle
BlockHeater
EtherAid
DemandFan
AdditionalVentilationHoles
LouveredBottomGuards
HEXAttachments
FallingObjectGuarding
System
Vandalism
Guards
WireMeshGuard(forusewithHammer)
HEXAttachments
Roll-TypeSunShade
HydraulicPinGrabber–QuickCoupler
NewCBCastCoupler
CouplerSwitch
HEXAttachments
FullLength
TrackGuidingGuards
SprocketEnd
TrackShoeOptions
Standard-800mm(32”)TripleGrouserOptional–600mm(24”)DoubleGrouser700mm(28”)DoubleGrouser
700mm(28”)TripleGrouser
800mm(32”)HeavyDutyTripleGrouser
HEXAttachments
HDBottomGuards,SwivelGuard,HDTravelMotorGuards
HEXAttachments
Programmingdoneon
machine–throughET
Key
kinnon-MSSmachines
Availableat1stShip
MachineSecuritySystem
MachineSecuritySystem
ProductLink121/321
ProductLink
PL121SR&PL321SR
ReplacesPL151&PL201
121
HoursLocation
GPS
GPS
HoursLocation
Events/Diagnostics
RadioRS-232
ProductLink121
AssetWatch
EngineHours
Location
TimeBasedFences
GeographicalFences
Inclusive
Exclusive
ProductLink321
AssetWatch
EngineHours
Location
TimeBasedFences
GeographicalFences
Inclusive
Exclusive
HealthWatch
Codesfromon-boardECM’s/Sensors
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