中英模具使用說(shuō)明書(shū)-E

模具使用說(shuō)明書(shū)蘇州工業(yè)園區(qū)凱德思精密機(jī)械有限公司

SuzhouIndustryParkKDSPrecisionMachineryCo,.Ltd.模具使用說(shuō)明書(shū)

蘇州雷貝德精密模具有限公司SuzhouRAPIDPrecisionMoldCo.,Ltd.

章節(jié)Chapter描述Description頁(yè)數(shù)Page

1模具概述MOLDDESCRIPTION12模具結(jié)構(gòu)簡(jiǎn)圖MOLDSTRUCTURE23模具操作指導(dǎo)書(shū)OPERATINGINSTRUCTIONS34動(dòng)模側(cè)冷卻水簡(jiǎn)圖CORECOOLINGCHANNEL45定模側(cè)冷卻水簡(jiǎn)圖CAVITYCOOLINGCHANNEL56動(dòng)模液壓回路簡(jiǎn)圖COREHYDRAULICCYLINDERSKETCH67動(dòng)模電氣接線(xiàn)簡(jiǎn)圖COREELECTRICCONNECTORDRAWINGS78熱流道分布簡(jiǎn)圖HOTRUNNERLAYOUTSCHEME89模具拆裝流程ASSEMBLEORDISASSEMBLEFLOW910模具維護(hù)保養(yǎng)指導(dǎo)書(shū)MOLDMAINTAINSGUIDE10

附件一ATTACH1ST

注塑工藝參數(shù)表INJECTPARAMETER11

附件二ATTACH2ND

零件清單MC(moldcomponents)LIST12目錄Cotents1.模具概述DescriptionofMold

基本信息/GeneralInformation：客戶(hù)/Customer：項(xiàng)目/Project：產(chǎn)品編號(hào)/ProductNo.：

項(xiàng)目工程師/ProjectEngineer：產(chǎn)品名稱(chēng)/ProductName:設(shè)計(jì)工程師/DesignEngineer：模具編號(hào)/MouldNo.：

業(yè)務(wù)經(jīng)理/MarketingManager:模具信息/MoldInformation：型腔數(shù)量/No.ofCavity：模具重量/MouldWeight：kg頂出系統(tǒng)/EjectorSystem：定模重量/WeightFS：kg復(fù)位系統(tǒng)/ReturnSystem：動(dòng)模重量/WeightSS：kg頂出距離/EjectorDistance：

mm壓機(jī)板尺寸/ClampingPlatesDim:mm定模材料/MaterialofSS：閉模高度/ShutHeight：mm動(dòng)模材料/MaterialofMS：模板材料/Mat.ofMouldPlates：液壓抽芯數(shù)量/No.ofHydr.Corepulls：PCS定模/FS：/動(dòng)模/MS：/滑塊數(shù)量/No.ofSliders：Small：PCSMedium：PCSLarge：PCSExtraLarge：PCS（包括斜頂/IncludingLifters）PCS<10kgPCS>10-20kgPCS>20-40kgPCS>40kg澆注信息/InjectionInformation：澆注系統(tǒng)/InjectionSystem：注塑機(jī)類(lèi)型/InjectionMachineType：TS澆口種類(lèi)/GateSort：熱流道供應(yīng)商/HotrunnerSupplier：一模重量/ShotWeight：g定位圈直徑/LocatingRingDiameter：?mm噴嘴形式/NozzleType：澆口套球面半徑/SprueBushSphereRadius：SR噴嘴數(shù)量/No.ofNozzles：PCS澆口套進(jìn)料口直徑/SprueBushGateDiameter：?產(chǎn)品信息/ProductInformation：注塑原料/InjectionMaterial：

主要壁厚/MajorWallthickness：mm供應(yīng)商/Mat.Supplier：收縮率（縱向）/Shrinkage(vetical)：%產(chǎn)品重量/ProductWeight：g收縮率（橫向）/Shrinkage(horizontal)：%

2.模具結(jié)構(gòu)簡(jiǎn)圖

MoldFrameworkScheme

模具上注塑機(jī)：INSTALLATION1.根據(jù)注塑機(jī)要求檢查模具閉合高度、壓機(jī)板尺寸；CheckingClampingPlateSize&ToolThicknessunderTool-closing&IMMConditions.2.根據(jù)注塑機(jī)要求完成模具安裝：快速安裝或手工上夾具安裝；AccordingIMMTech-data,finishinginstallationoftool,thenquicksetupofclamprequiredorfixationmanually.3.根據(jù)注塑機(jī)及模具要求連接水、氣、電、液壓管線(xiàn)，并檢查和確保管線(xiàn)在合模時(shí)不被夾??；Connectingcooling,heating,electric&HydraulicSystemundertooldrawings,thenchecking&ensuringallpipesandwiresonsafe&properconditions.4.先打開(kāi)冷卻水，再打開(kāi)熱流道加熱。如果模具采用順序閥澆口，則至少在冷卻水通15分鐘后才能對(duì)熱流道加熱；Openingcoolingtapfirst,thenstartingheatingsystemaccordingH.R.Instruction.(forsequentialvalveRunner,15minutescoolingbandrequiredatleast.)5.拆去模具兩側(cè)的安全鎖模塊；DisassemblingallCounter-locks.6.設(shè)定相關(guān)設(shè)備及工藝參數(shù)，達(dá)到設(shè)定值后根據(jù)模具動(dòng)作順序要求開(kāi)模；SettingIMMParameterasATTACH1st,thenopeningtoolunderToolRunningSequencewhenreasonableVALUEonsteadyproductionlevel.7.用軟布和清洗劑擦去模具內(nèi)的防銹劑；Cleanness:cleanoutofantirustwithsoft-cloth&assistedcleanlinessliquid(pureandW/Ochemicalmolecule)8.根據(jù)模具動(dòng)作順序要求反復(fù)多次空載試驗(yàn)?zāi)＞邉?dòng)作，檢查模具澆口情況是否正常，滑塊/抽芯、斜頂及頂出系統(tǒng)是否順暢到位；Beforeproduction,tentativeandrepeatedtestinginToolMovementsisnecessary,andattentiontoInjectingGate,Slider/corepulls,Lifter&EjectionSystemrunningisnecessary&serious,9.在正式注塑前確認(rèn)模具內(nèi)無(wú)異物，澆口處無(wú)流延料；Pre-productionmustensurenon-dustinmold&w/oinjectedplasticliquidorblocksaffixingGate.10.在開(kāi)始注塑時(shí)，不允許立即把料充滿(mǎn)型腔，應(yīng)逐漸加大注塑量；theamountofdosageshouldincreasebydegrees.11.根據(jù)注塑時(shí)產(chǎn)品的實(shí)際狀況調(diào)整相關(guān)設(shè)備及注塑工藝參數(shù)；ReasonableadjustmentofParameter&relevantequipmentsareallowedaccordingtoactualproductsandIMMFunction.12.直到產(chǎn)品正常，然后確定工藝參數(shù)，進(jìn)入注塑機(jī)半自動(dòng)工作狀態(tài)。ConfirmingInjectionParameterwhenreachonrelativesteady-running,thenoperatingtoolunderSemi-automaticorAutomatic.3.模具操作說(shuō)明書(shū)MouldOperationInstruction4.動(dòng)模側(cè)冷卻水簡(jiǎn)圖CoolingWaterSchemeOnM.S.定模側(cè)冷卻水簡(jiǎn)圖CoolingWaterSchemeOnF.S.

6.動(dòng)模液壓回路簡(jiǎn)圖HydraulicCircuitsOnM.S.7.動(dòng)模電氣接線(xiàn)簡(jiǎn)圖

ElectricalWiringSchemeOnM.S.

8.熱流道分布簡(jiǎn)圖HotRunnerLayoutScheme

9.模具操作說(shuō)明書(shū)MoldOperationInstructions

模具動(dòng)作順序/MoldRunningSequence：

A.開(kāi)模MOLDOPENINGB.四個(gè)油缸頂出頂針板Ejection:EjectorPlatepoweredby4H.C.C.幾十個(gè)斜頂鑲塊在頂出距離允許條件下盡量頂?shù)轿籈jection:allliftersmove&attachtoallowedTech-areaD.取件DemouldE.四個(gè)油缸推動(dòng)頂針板復(fù)位Returning:EjectorPlatereturnbyH.C.F.注塑機(jī)合模，在復(fù)位桿作用下斜頂鑲塊及直頂徹底復(fù)位Tool-closing,thenreturn-pillarguide&orientLifters&StraightEjector.

G.鎖模，順序控制箱控制噴嘴順序注射Tool-clamping:SequentialValve-gate’sControllerhandlethevalve-injection.H.注塑冷卻CoolingI.開(kāi)模MOLDOPENING(RETURNTO“A”)10.模具操作說(shuō)明書(shū)MoldOperationInstructions

模具下注塑機(jī):MoldoffloadingfromIMM(InjectionMoldingMachine)1.用軟布和清洗劑對(duì)模具內(nèi)部進(jìn)行清理，確認(rèn)模具內(nèi)無(wú)異物料，澆口處無(wú)流延料；Pre-operationmustensurenon-dustinmold&w/oinjectedplasticliquidorblocksaffixingGate.2.清理被污染的潤(rùn)滑油，在需要的部位重新涂上潤(rùn)滑油；Cleanlinessofdestructivelubricantfabrication,andreinforce&renewthelubricantforbettermaintenance.3.在模具型腔/型芯及分型面處均勻噴上適量的防銹劑，對(duì)非熱流道模具還需在流道處噴防銹劑；PaintingproperantirustonCore,Cavity,PartingSurface&ColdRunnerChannel,4.根據(jù)模具動(dòng)作順序要求合模；Tool-closingunderorderedRunningSequence.5.先關(guān)閉熱流道，再關(guān)閉冷卻水。如果模具采用順序閥澆口，則要求在關(guān)閉熱流道后冷卻水至少再通30分鐘；Turn-offHeatingSystemfirst,thenCutoffCoolingLine.IftoolequippedwithSequentialValveGate,coolingwatermustkeepTURNONModemorethan30minutesafterclosureofHeatingSystem.6.拆卸所有的管線(xiàn)；Uninstallingallpipes&wires.7.裝上模具兩側(cè)的安全鎖模塊；LockingbothCounter-locks.8.根據(jù)注塑機(jī)要求完成夾具的松開(kāi)及下模。LooseningClampPlates,thenuninstallingtoolbyTravelingCrane.模具操作特殊要求：NOTE

1.2.3.4.5.

11.模具拆裝流ToolAssemblingandDis-assemblingProcedure

常規(guī)拆卸/GeneralDisassembly：1.整體拆卸/WholeDisassembly1.1將模具翻轉(zhuǎn)900（使動(dòng)模側(cè)在下）Overturning90°,thenstoretoolonflatworkshop,andkeeptheupperpartisCore(M.S.)1.2拆掉鎖模塊DisassemblingClampingBlocks.1.3將定模和動(dòng)模部分分離SeparatingF.S.&M.S.withtravelingCrane.2.定模側(cè)拆卸F.M.Disassembly2.1將定模分型面向上放置，拆掉滑塊或抽芯，拆掉鑲塊（如果鑲塊是從分型面安裝的）LooseningSliders,Corepulls&InsertsfromFemalesidePartingSurface.2.2將定模翻轉(zhuǎn)1800

放在枕木上（壓機(jī)板在上）PreparationofCrosstieforF.S.180°Overturing.(toppartisUpperClampingPlate.)2.3拆掉液壓系統(tǒng)、水管、信號(hào)線(xiàn)以及其他附屬設(shè)備Dis-ass.ofH.C.,CoolingHose,Signal&relevantSystemorEquipments.2.4拆掉定位圈，將壓機(jī)板拆下MovingLocating-ring,thenfoldingClampingPlate.2.5拆掉熱流道系統(tǒng)，放置于安全處TakeoutandstoreHeatingSystemunderSafe&DryConditionsasHotRunnerInstruction.2.6拆掉熱流道板，松開(kāi)定模鑲塊螺絲TakingHotRunnerPlate,thenreleasinginserts’screw.2.7將定模翻轉(zhuǎn)1800（型腔分型面朝上）TurningPartingSurfaceupwards.2.8拆掉鑲塊ExtractionofInserts.3.動(dòng)模側(cè)拆卸M.S.Disassembly3.1將動(dòng)模分型面向上放置，拆掉滑塊或抽芯，拆掉鑲塊（如果鑲塊是從分型面安裝的）LooseningSliders,Corepulls&InsertsfromMalesidePartingSurface.3.2拆掉液壓系統(tǒng)、水管、信號(hào)線(xiàn)以及其他附屬設(shè)備Dis-ass.ofH.C.,CoolingHose,Signal&relevantSystemorEquipments.3.3將動(dòng)模分型面向上放置在墊塊上，從壓機(jī)板背面拆除固定斜頂?shù)穆萁zRemovingLifter’sScrewfromClampingPlatereverse.3.4將斜頂拆下SplittingLifters.3.5固定好頂針固定板（翻轉(zhuǎn)時(shí)保護(hù)頂針）

Steady-fixationtoEjectorPlate,whichmakeprotectiontoEjectorPin3.6將動(dòng)模翻轉(zhuǎn)1800后放在墊塊上PreparationofCrosstieforM.S.180°Overturing.(toppartisLowerClampingPlate.)3.7拆掉壓機(jī)板、模腳、立柱及頂出系統(tǒng)，松開(kāi)動(dòng)模鑲塊KnockdownofClampingPlate,ToolBlocks,Storage-Pillar&EjectionSystem,thenlooseningM.S.inserts.3.8將動(dòng)模翻轉(zhuǎn)1800;TurningPartingSurfaceupwards.3.9拆掉鑲塊ExtractionofInserts.特殊拆卸/SpecialDisassembly裝配/Assembly裝配按照相反的順序進(jìn)行

ConverseSequencemakethebirthofStandardAssembleOperations.注意！Attention!裝配時(shí)請(qǐng)參照模具裝配圖,拆裝模具必須由專(zhuān)業(yè)人員操作以免出錯(cuò)DoubleCheckingtoToolAssemlyDrawings,thenoperatingASS.&Dis-ass.UnderProfessional’sIndication.

日常點(diǎn)檢保養(yǎng)：DailyMaintenance1.檢查并清潔模具定模和動(dòng)模表面Checking&CleansingbothPartingSurface.2.模具冷卻水道是否通暢并且無(wú)漏水現(xiàn)象Connecting&TestingCo0lingChannelonAirproofGuard.3.檢查模具熱流道系統(tǒng)工作是否正常MeasurementofHeatingSystemunderH.R.Instruction.4.檢查模具油缸動(dòng)作是否正常，無(wú)漏油現(xiàn)象。

EnsuringHydraulicC.movingunderproperConditionsandw/oOil-leakProblem.5.檢查抽芯動(dòng)作和潤(rùn)滑是否正常，僅使用適量的潤(rùn)滑油。

AddingenoughLubricantforsmoothcorepullingmovements.6.清潔導(dǎo)向機(jī)構(gòu)并重新潤(rùn)滑，僅使用適量的潤(rùn)滑油。Cleansing&LubricatingGuide-System.預(yù)防性保養(yǎng)：Protective&GuardTechnique1.清潔模具表面及型腔