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WCMApproachWCM??FiatSepin–allrights KAIZEN
PartWCM向FGAPartWCMoverviewmodelandLoss&WastePartWCMmanagementcriteriaoverviewPartAudit體系andWCMAssociationPartWCMinFIATGroup豐田生產(chǎn)體 傳
重振菲亞
菲亞特ofTaichi
ShigeoShingo
WCM工作WCM工作場(chǎng)質(zhì)維護(hù)GenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&WastePartWCMmanagementcriteriaoverviewPartAudit體系andWCMAssociationPartWCMinFIATGroup WCM
PartGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&WastePart
工作場(chǎng)
質(zhì) 維 Total Total質(zhì)量控 TotalProductive Justin
WCMmanagementcriteriaoverviewPartAudit體系andWCMAssociationPartWCMinFIATGroup
Improvement質(zhì)Improvement
Levelof
WCM
PartGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&Waste安全質(zhì)安全質(zhì)量Cost,WCMmanagementcriteriaoverviewPartAudit體系andWCMAssociationPartWCMinFIATGroup?FiatSepin–allrights
??FiatSepin–allrightsWCMPartWCMGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&WastePartWCMmanagementcriteriaoverviewPartAudit體系andWCMAssociationPartWCMinFIATGroupWCM10WCM10 沒有標(biāo)準(zhǔn)=沒有改 沒有標(biāo)準(zhǔn)=沒有改 Part 目標(biāo)= 目標(biāo)= PartWCMmanagementcriteriaoverview WCM是可視 Audit WCM是可視 PartWCMinFIATGroup WCM-20Pillarsin7
反應(yīng)
預(yù)
主動(dòng)
?FiatSepin–allrights??FiatSepin–allrights反應(yīng)Once反應(yīng)Onceaproblemhasemerged,itisattackedand PROCESSwithcorrective NOT預(yù)Analyzingtheproblemanddetectingitsrootcauses,specificcountermeasuresaretakentoavoidfuturereoccurrenceofthesameproblem(learnfromhistory)PROCESSIS Analyzingpotentialrisks,propercountermeasures主動(dòng) takentopreventtheoccurrenceofaspecificWCM7stepsProblemsareaddressedatthreeGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&WastePartWCMmanagementcriteriaoverviewPartAuditSystemandWCMAssociationPartWCMinFIATGroup StepStepStepStepStepStepStepStepStepStepWCMWCMGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&Waste
PartWCMmanagementcriteriaoverviewPartAudit體系andWCMAssociationPartWCMinFIATGroup WCM
PartGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&WastePartWCMmanagementcriteriaoverviewPartAudit體系andWCMAssociationPartWCMinFIATGroup WCM標(biāo)準(zhǔn)&
PartGenesisanddevelopmentofWCMinFIATGroup
7
PartWCMoverviewmodelandLoss&WastePartWCMmanagementcriteriaoverview4M
PartAudit體系andWCMAssociation措 Pareto
5W&
PartWCMinFIATGroup?FiatSepin–allrights??FiatSepin–allrightsWCMimplementationfollowstwo
PartGenesisanddevelopmentofWCMinFIATGroupEst.Est.Est.Est.
Re-
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PartWCMoverviewmodelandLoss&WastePartWCMmanagementcriteriaoverviewEst.Est.Est.Ext.Est.Est.Est.
Level
Level
LevelLivelloLivelloLivelloLivelloLivello
LivelloPartLivelloAuditSystemandWCMAssociationPartWCMinFIATGroupGenesis系 developmentofinFIAT
PartPartWCMWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupWCMWCM
PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupWCMWCM1=1分22334455
PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupqualityqualityCriteriatoEvaluateAchievementLevel–Focused(3重點(diǎn)改進(jìn)(FI)評(píng)估0.[Noaction]Therearenoprojectsorprogrammesbasedon成本部署.theprojectsarechosenadhoc,andno體系aticapproachoraproperis1.[Reactive]Sitecostsandlossesareunderstoodandprioritized.Thereistochoosesubjectsfor重點(diǎn)改butnopropercostandbenefitismade.Thereisnotohorizontallyexpandtheknowledgegainedeach重點(diǎn)改進(jìn)2[Basictechniques]Basedon成本部署propersubjectsfor重點(diǎn)改beenselected.Basedontheneedsofthe重點(diǎn)改進(jìn)aproperfunctionalteamisformed.Knowledgetoreduceoreliminate浪費(fèi)和損失escreatedstepbystep,byusingpropoermethodsand7WCM(prioritization體系atic,logicalanddetaileddeploymentofproblemdescriptionwithsketches,5W+1Hwith5Gprinciples,rootanalysis,phenomenadescriptionwithsketchesandTWTTP).Sketchesusedextensivelytovisualize.Cost/benefitsareknownforeachcompletedproject(QK,SK,MK)andaretrackedmonthlyinvolvingthefinancialdepartment.Documentedlessons/knowledgeisusedforllgisgisllgisgisticicsservicservicecostfocusedprofessionalautonomouseearleearlrlyproproducuctpepeoplpleeenviviroonmeentPartWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupqualityqualityllgisllgisgisticicsservicserviceCriteriatoEvaluateAchievementLevel–Focusedcostfocusedfocusedautonomousautonomousprofessionalprofessional
PartGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&Wasteeeaeearlrlyproproducuctpepeoplpleeenviviroonmeent
4.[Advanced4.[Advancedlevel,manyFIprojectswithmajorKaizenandPPA]ThevarioustoolsofintermediateandadvancedlevelssuchasPPAandDOEareutilizedtoattackandsolvedifficultproblemswhichhavebeenleftunattended.Thelessonslearnedarehorizontallyexpandedtoothers.Frominductivetodeductiveapproaches.5.[InvolvementofeverybodyinFIwithmany,manykaizen]Thereisa體系tocontinuouslyincreasethein-houseknowledgetoreduceoreliminateallpossible(andprobablyhidden浪費(fèi)和損失esAdvancedtechniquesareused,moreknowledgeiscreated.Additionallossesareattacked.Theknowledgeishorizontallyexpanded.PartWCM3.[SubstantialKH,manyFIprojectcoveringthemajorareas]Thereissubstantialknowledgetoeliminateorreduce浪費(fèi)和損失es.BothbasicandintermediateFItechniquesareusedextensivelyandroutinelyatalllevelsoftheorganization.PartAudit體系andWCMAssociationPartWCMinFIATGroup WCM WCMPartGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&WastePartWCMPartAudit體系andWCMAssociationtelePartWCMinFIATGroupBRONZE WORLD?FiatSepin–allrightsmar- CostFocusedAutonomousActivities(AM/ProfessionalMaintenanceQualityCustomerService/EarlyProduct/EquipmentPeopleManagementClarityofObjectivesandRoutemaptoAllocationofHighlyQualifiedPeopletoModelAreasCommitmentoftheCompetenceofOrganisationTowardTimeandLevelofLevelof??FiatSepin–allrightsWCMPartWCM WCMscore BRONZE WORLD
PartWCMoverviewmodelandLoss&WastePartWCMLearning&Learning&g&Learning&
Wideextension&disseminationofbestpracticesWideextension&disseminationofbestpracticestttsWideextension&disseminationofbestpractices
WorldClassinKPIs:S,WorldClassinKPIs:S,Q,CandDviaexternaldsnPP:SS,,CattlWorldClassinKPIs:S,Q,CviaexternalFullimplementationofWCMintheFullimplementationofWCMinthelfMntteFullofWCMinthe
PartAudit體系andWCMAssociationPartWCMinFIATGroupWCMmethodsandresultsinmodelareasMWCMmethodsandresultsinmodelareasMdlsWCMmethodsandresultsinmodelareas
70-
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PartGenesisanddevelopmentofWCMinFIATGroup安全:level>
安全:levelAA:levelPM:level>QClevel>4L&CSlevel>4PDlevel=
PartWCMoverviewmodelandLoss&WastePartWCMPartAudit安全:level>
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WCMPartWCMinFIATGroupAA:level>PM:level>QClevel>1L&CSlevel>1PDlevel> level>
L&CS level>2 level> level>GenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&WastePartWCMPartAudit體系andWCMAssociation
PartWCMinFIATGroup?FiatSepin–allrights??FiatSepin–allrightsGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&Waste
PartPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupWCMPartWCMPartWCMoverviewmodelandLoss&WastePartPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupWCMPartWCMGenesisanddevelopmentofPartPartPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroup
PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupPartGenesisanddevelopmentofWCMinFIATGroupvs
PartPartWCMWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupWCMPartWCMPartWCMPartPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroup
PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupPartGenesisanddevelopmentofWCMinFIATGroup
PartPartWCMWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupWCMPartWCMGenesisanddevelopmentofPartPartPartWCMAudit體系andWCMAssociationPartWCMinFIATGroup
PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroup
PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupWCMPartWCMGenesisanddevelopmentofPartPartPartWCMPartAudit體系andWCMAssociationWCMinFIATGroup
PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupPartGenesisanddevelopmentofWCMinFIATGroupvs
PartPartWCMWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupWCMPartWCMGenesisanddevelopmentofPartPartPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroup PartGenesisanddevelopmentofWCMinFIATGroupPartWCMPartWCM
PartWCMoverviewmodelandLoss&WastePartAudit體系andWCMAssociationPartWCMinFIATGroupPartGenesisanddevelopmentofWCMinFIATGroup
PartPartWCMWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupWCMPartWCMGenesisanddevelopmentofPartPartPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroup WCM采用了很多方法解決浪費(fèi)和損失。開始時(shí)的方法是很基礎(chǔ)的,很快就趨于高級(jí)
PartGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&WastePartPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupPartGenesisanddevelopmentofWCMinFIATGroup
PartPartWCMWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupWCMPartWCMPartWCMoverviewPartPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroup
PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupEEM/EPM期設(shè)備/產(chǎn)品維
PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupWCMPartWCMGenesisanddevelopmentofPartPartPartWCMAudit體系andWCMAssociationPartWCMinFIATGroup
PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupPartGenesisanddevelopmentofWCMinFIATGroup
PartWCMoverviewmodelandLoss&WastePartPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupWCMPartWCM
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