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WCMApproachWCM??FiatSepin–allrights KAIZEN

PartWCM向FGAPartWCMoverviewmodelandLoss&WastePartWCMmanagementcriteriaoverviewPartAudit體系andWCMAssociationPartWCMinFIATGroup豐田生產(chǎn)體 傳

重振菲亞

菲亞特ofTaichi

ShigeoShingo

WCM工作WCM工作場(chǎng)質(zhì)維護(hù)GenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&WastePartWCMmanagementcriteriaoverviewPartAudit體系andWCMAssociationPartWCMinFIATGroup WCM

PartGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&WastePart

工作場(chǎng)

質(zhì) 維 Total Total質(zhì)量控 TotalProductive Justin

WCMmanagementcriteriaoverviewPartAudit體系andWCMAssociationPartWCMinFIATGroup

Improvement質(zhì)Improvement

Levelof

WCM

PartGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&Waste安全質(zhì)安全質(zhì)量Cost,WCMmanagementcriteriaoverviewPartAudit體系andWCMAssociationPartWCMinFIATGroup?FiatSepin–allrights

??FiatSepin–allrightsWCMPartWCMGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&WastePartWCMmanagementcriteriaoverviewPartAudit體系andWCMAssociationPartWCMinFIATGroupWCM10WCM10 沒(méi)有標(biāo)準(zhǔn)=沒(méi)有改 沒(méi)有標(biāo)準(zhǔn)=沒(méi)有改 Part 目標(biāo)= 目標(biāo)= PartWCMmanagementcriteriaoverview WCM是可視 Audit WCM是可視 PartWCMinFIATGroup WCM-20Pillarsin7

反應(yīng)

預(yù)

主動(dòng)

?FiatSepin–allrights??FiatSepin–allrights反應(yīng)Once反應(yīng)Onceaproblemhasemerged,itisattackedand PROCESSwithcorrective NOT預(yù)Analyzingtheproblemanddetectingitsrootcauses,specificcountermeasuresaretakentoavoidfuturereoccurrenceofthesameproblem(learnfromhistory)PROCESSIS Analyzingpotentialrisks,propercountermeasures主動(dòng) takentopreventtheoccurrenceofaspecificWCM7stepsProblemsareaddressedatthreeGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&WastePartWCMmanagementcriteriaoverviewPartAuditSystemandWCMAssociationPartWCMinFIATGroup StepStepStepStepStepStepStepStepStepStepWCMWCMGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&Waste

PartWCMmanagementcriteriaoverviewPartAudit體系andWCMAssociationPartWCMinFIATGroup WCM

PartGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&WastePartWCMmanagementcriteriaoverviewPartAudit體系andWCMAssociationPartWCMinFIATGroup WCM標(biāo)準(zhǔn)&

PartGenesisanddevelopmentofWCMinFIATGroup

7

PartWCMoverviewmodelandLoss&WastePartWCMmanagementcriteriaoverview4M

PartAudit體系andWCMAssociation措 Pareto

5W&

PartWCMinFIATGroup?FiatSepin–allrights??FiatSepin–allrightsWCMimplementationfollowstwo

PartGenesisanddevelopmentofWCMinFIATGroupEst.Est.Est.Est.

Re-

LogisticaLivelloLevelLivello

Logistica

Flusso

PartWCMoverviewmodelandLoss&WastePartWCMmanagementcriteriaoverviewEst.Est.Est.Ext.Est.Est.Est.

Level

Level

LevelLivelloLivelloLivelloLivelloLivello

LivelloPartLivelloAuditSystemandWCMAssociationPartWCMinFIATGroupGenesis系 developmentofinFIAT

PartPartWCMWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupWCMWCM

PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupWCMWCM1=1分22334455

PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupqualityqualityCriteriatoEvaluateAchievementLevel–Focused(3重點(diǎn)改進(jìn)(FI)評(píng)估0.[Noaction]Therearenoprojectsorprogrammesbasedon成本部署.theprojectsarechosenadhoc,andno體系aticapproachoraproperis1.[Reactive]Sitecostsandlossesareunderstoodandprioritized.Thereistochoosesubjectsfor重點(diǎn)改butnopropercostandbenefitismade.Thereisnotohorizontallyexpandtheknowledgegainedeach重點(diǎn)改進(jìn)2[Basictechniques]Basedon成本部署propersubjectsfor重點(diǎn)改beenselected.Basedontheneedsofthe重點(diǎn)改進(jìn)aproperfunctionalteamisformed.Knowledgetoreduceoreliminate浪費(fèi)和損失escreatedstepbystep,byusingpropoermethodsand7WCM(prioritization體系atic,logicalanddetaileddeploymentofproblemdescriptionwithsketches,5W+1Hwith5Gprinciples,rootanalysis,phenomenadescriptionwithsketchesandTWTTP).Sketchesusedextensivelytovisualize.Cost/benefitsareknownforeachcompletedproject(QK,SK,MK)andaretrackedmonthlyinvolvingthefinancialdepartment.Documentedlessons/knowledgeisusedforllgisgisllgisgisticicsservicservicecostfocusedprofessionalautonomouseearleearlrlyproproducuctpepeoplpleeenviviroonmeentPartWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupqualityqualityllgisllgisgisticicsservicserviceCriteriatoEvaluateAchievementLevel–Focusedcostfocusedfocusedautonomousautonomousprofessionalprofessional

PartGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&Wasteeeaeearlrlyproproducuctpepeoplpleeenviviroonmeent

4.[Advanced4.[Advancedlevel,manyFIprojectswithmajorKaizenandPPA]ThevarioustoolsofintermediateandadvancedlevelssuchasPPAandDOEareutilizedtoattackandsolvedifficultproblemswhichhavebeenleftunattended.Thelessonslearnedarehorizontallyexpandedtoothers.Frominductivetodeductiveapproaches.5.[InvolvementofeverybodyinFIwithmany,manykaizen]Thereisa體系tocontinuouslyincreasethein-houseknowledgetoreduceoreliminateallpossible(andprobablyhidden浪費(fèi)和損失esAdvancedtechniquesareused,moreknowledgeiscreated.Additionallossesareattacked.Theknowledgeishorizontallyexpanded.PartWCM3.[SubstantialKH,manyFIprojectcoveringthemajorareas]Thereissubstantialknowledgetoeliminateorreduce浪費(fèi)和損失es.BothbasicandintermediateFItechniquesareusedextensivelyandroutinelyatalllevelsoftheorganization.PartAudit體系andWCMAssociationPartWCMinFIATGroup WCM WCMPartGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&WastePartWCMPartAudit體系andWCMAssociationtelePartWCMinFIATGroupBRONZE WORLD?FiatSepin–allrightsmar- CostFocusedAutonomousActivities(AM/ProfessionalMaintenanceQualityCustomerService/EarlyProduct/EquipmentPeopleManagementClarityofObjectivesandRoutemaptoAllocationofHighlyQualifiedPeopletoModelAreasCommitmentoftheCompetenceofOrganisationTowardTimeandLevelofLevelof??FiatSepin–allrightsWCMPartWCM WCMscore BRONZE WORLD

PartWCMoverviewmodelandLoss&WastePartWCMLearning&Learning&g&Learning&

Wideextension&disseminationofbestpracticesWideextension&disseminationofbestpracticestttsWideextension&disseminationofbestpractices

WorldClassinKPIs:S,WorldClassinKPIs:S,Q,CandDviaexternaldsnPP:SS,,CattlWorldClassinKPIs:S,Q,CviaexternalFullimplementationofWCMintheFullimplementationofWCMinthelfMntteFullofWCMinthe

PartAudit體系andWCMAssociationPartWCMinFIATGroupWCMmethodsandresultsinmodelareasMWCMmethodsandresultsinmodelareasMdlsWCMmethodsandresultsinmodelareas

70-

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PartGenesisanddevelopmentofWCMinFIATGroup安全:level>

安全:levelAA:levelPM:level>QClevel>4L&CSlevel>4PDlevel=

PartWCMoverviewmodelandLoss&WastePartWCMPartAudit安全:level>

安全:level> level> level> level>

AA:level>PM:level>QClevel>3L&CSlevel>3PDlevel> level>

level=

WCMPartWCMinFIATGroupAA:level>PM:level>QClevel>1L&CSlevel>1PDlevel> level>

L&CS level>2 level> level>GenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&WastePartWCMPartAudit體系andWCMAssociation

PartWCMinFIATGroup?FiatSepin–allrights??FiatSepin–allrightsGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&Waste

PartPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupWCMPartWCMPartWCMoverviewmodelandLoss&WastePartPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupWCMPartWCMGenesisanddevelopmentofPartPartPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroup

PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupPartGenesisanddevelopmentofWCMinFIATGroupvs

PartPartWCMWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupWCMPartWCMPartWCMPartPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroup

PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupPartGenesisanddevelopmentofWCMinFIATGroup

PartPartWCMWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupWCMPartWCMGenesisanddevelopmentofPartPartPartWCMAudit體系andWCMAssociationPartWCMinFIATGroup

PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroup

PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupWCMPartWCMGenesisanddevelopmentofPartPartPartWCMPartAudit體系andWCMAssociationWCMinFIATGroup

PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupPartGenesisanddevelopmentofWCMinFIATGroupvs

PartPartWCMWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupWCMPartWCMGenesisanddevelopmentofPartPartPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroup PartGenesisanddevelopmentofWCMinFIATGroupPartWCMPartWCM

PartWCMoverviewmodelandLoss&WastePartAudit體系andWCMAssociationPartWCMinFIATGroupPartGenesisanddevelopmentofWCMinFIATGroup

PartPartWCMWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupWCMPartWCMGenesisanddevelopmentofPartPartPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroup WCM采用了很多方法解決浪費(fèi)和損失。開(kāi)始時(shí)的方法是很基礎(chǔ)的,很快就趨于高級(jí)

PartGenesisanddevelopmentofWCMinFIATGroupPartWCMoverviewmodelandLoss&WastePartPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupPartGenesisanddevelopmentofWCMinFIATGroup

PartPartWCMWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupWCMPartWCMPartWCMoverviewPartPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroup

PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupEEM/EPM期設(shè)備/產(chǎn)品維

PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupWCMPartWCMGenesisanddevelopmentofPartPartPartWCMAudit體系andWCMAssociationPartWCMinFIATGroup

PartGenesisanddevelopmentofWCMinFIATGroupPartPartWCMPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupPartGenesisanddevelopmentofWCMinFIATGroup

PartWCMoverviewmodelandLoss&WastePartPartWCMPartAudit體系andWCMAssociationPartWCMinFIATGroupWCMPartWCM

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