供應商質量審核檢查表

檢查表——供應商質量審核,,,,,,,,,,,

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Checklist——supplieraudit,,,,,,,,,,,

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供應商名稱/suppliername,,,,,產品型號/partno.,,,審核日期/auditdate,,,BDH261

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1、平面布置圖和過程流程圖/PlantLayoutandProcessFlowDiagram,,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評價evaluate,記錄/comments,,,

1.1,是否有最新版平面布置圖？,,,,,,,,,,

,isthereadatedcopyofthecurrentfloorplanreadilyavailable?,,,,,,,,,,

1.2,平面布置圖上是否有所有裝配、生產和檢測崗位、原材料、半成品、成品的區(qū)域劃分？,,,,,,,,,,

,"doesthefloorplanidentifythefollowing:allrequiredassembly,processandinspectionstations?locationsforallrawmaterial,workinprocess(WIP)andfinishedproduct?",,,,,,,,,,

1.3,流程圖是否是最新版本的并標注有日期？,,,,,,,,,,

,areprocessflowchartsdatedandcurrent?,,,,,,,,,,

,操作要求/implementation/processquestions,,,,,,,,,,

1.4,生產過程中，材料和產品流動是否與過程流程圖一致？,,,,,,,,,,

,doestheactualmaterialandproductionflowfollowtheprocessflowchart?,,,,,,,,,,

2、設計和過程FMEA/designandprocessFMEA,,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評價evaluate,記錄/comments,,,

DFMEA（含有設計職責）/DFMEA(ifsupplierisdesignresponsible),,,,,,,,,,,

2.1,DFMEA的零件編號、修訂版本、原始日期和審定日期是否正確？,,,,,,,,,,

,"doestheDFMEAhavethecorrectPart#,RevisionLevel,Orig.DateandRev.Date?",,,,,,,,,,

2.2,DFMEA是否包括了顧客的所有性能要求、外觀標準、特殊特性和安全要求？,,,,,,,,,,

,"doestheDFMEAincludeallfunctionalspecifications,appearancespecifications,SCsandSafetyRequirementsasdefinedbycustomerdrawings?",,,,,,,,,,

2.3,是否對每個失效模式的RPN都進行了計算，并對RPN值高的采取了建議措施？,,,,,,,,,,

,arethereRPNcalculationsforeachfailuremodeandrecommendedactionsforhighRPNs?,,,,,,,,,,

,PFMEA,,,,,,,,,,

2.4,PFMEA是否按圖紙的規(guī)定包括了所有顧客和內部要求的特殊特性和安全要求？,,,,,,,,,,

,doesthePFMEAincludeallcustomerandinteralScsandSafetyRequirementsasdefinedbycustomerdrawingsandinteralrequirements?,,,,,,,,,,

2.5,是否對每個失效模式的RPN都進行了計算，并對RPN值高的采取了建議措施？,,,,,,,,,,

,arethereRPNcalculationsforeachfailuremodeandrecommendedactionsforhighRPNs?,,,,,,,,,,

2.6,PFMEA是否與流程圖一致？,,,,,,,,,,

,DoesthePFMEAfollowtheprocessflow?,,,,,,,,,,

3、控制計劃/ControlPlan,,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評價evaluate,記錄/comments,,,

3.1,控制計劃是否有正確的產品編號、修訂號、原始日期和修訂日期？,,,,,,,,,,

,"DoestheControlPlanhavethecorrectPart#,RevisionLevel,Orig.DateandRev.Date?",,,,,,,,,,

3.2,控制計劃是否是否與流程圖一致？,,,,,,,,,,

,Doesthecontrolplanfollowtheprocessflowchart?,,,,,,,,,,

3.3,控制計劃內是否包括了：進料檢驗、過程檢驗和控制、出廠檢驗以及返工/返修要求？,,,,,,,,,,

,"DoestheControlPlanincludethefollowing:IncomingInspection,In-processInspection&Controls,Finalinspectionandrework/repairRequirements?",,,,,,,,,,

3.4,控制計劃是否按顧客圖紙的要求包括了所有顧客的特殊特性和產品安全要求？,,,,,,,,,,

,DoestheControlPlanincludeallthecustomerSCsandSafetyRequirementsasdefinedbycustomerdrawings?,,,,,,,,,,

3.5,PFMEA中視別的潛在失效模式是否通過控制計劃進行得到控制？,,,,,,,,,,

,"Areappropriatepotentialfailuremodes,asidentifiedinthePFMEA,addressedthroughthecontrolplan?",,,,,,,,,,

3.6,控制計劃中是否包括了檢驗和試驗的要求？（包括數(shù)量、頻次、以及規(guī)范要求）,,,,,,,,,,

,"DoesControlPlanincludebothgageandtestrequirements?

(includingquantity,frequency,andrequiredspecifications?)",,,,,,,,,,

,操作要求/implementation/processquestions,,,,,,,,,,

3.7,所有控制計劃中要求的控制（包括SPC）是否在生產過程中得到實施？,,,,,,,,,,

,"Areallcontrols(includingSPC),identifiedontheControlPlan,beingusedintheproductionprocess?",,,,,,,,,,

3.8,所有控制是否得到定期驗證以確保達到預期的結果？,,,,,,,,,,

,Areallcontrolsverifiedonaperiodicbasistoensuredesiredresults?,,,,,,,,,,

4、檢驗和試驗/InspectionandTesting,,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評價evaluate,記錄/comments,,,

4.1,接受準則不是零缺陷的計數(shù)數(shù)據，供方是否將接受準則形成文件并由顧客批準？,,,,,,,,,,

,"forattributedatawithacceptancecriteriaotherthanzerodefects,doesthesupplierdocumentacceptancecriteriaandhavecustomerapproval?",,,,,,,,,,

4.2,是否只有被檢查和驗證過的產品才能夠被投入生產？,,,,,,,,,,

,"howdoesthesupplierassurethatincomingproducthasbeeninspectedorotherwiseverifiedtomeetrequirements,priortoreleaseforproduction?",,,,,,,,,,

4.3,沒有驗證而用于生產的的原材料是否被明確標識并作好記錄？,,,,,,,,,,

,ispositiveidentificationprovidedandrecordedformaterialusedinproductionbutnotverified?,,,,,,,,,,

4.4,檢驗指導書中是否包括抽樣計劃、檢驗頻次以及檢測內容和規(guī)范要求（包括進料、過程、最終）,,,,,,,,,,

,"doestheinspectioninstructionsincludesamlingquantity,frequency,inspectionitemsandrequiredspecifications(incoming\process\out-going).",,,,,,,,,,

4.5,來料接受計劃必須包括以下一種或多種方法：1、進行統(tǒng)計數(shù)據接收與評價；2、進貨檢驗和/或試驗（根據性能的抽樣）；3、當有可接收質量性能的記錄時，由第二方或第三方評審或審核。,,,,,,,,,,

,theacceptanceplanmustincludeoneormoreofthefollowing:1、receiptandevaluationofstatisticaldata;2、receivinginspectionand/ortesting(samplingbasedonperformance);3、2ndor3rdpartyassessmentsorauditsofcoupledwithrecordsofacceptablequalityperformance;4、partevaluationbyaccreditedlaboratory.,,,,,,,,,,

4.6,在所有要求的檢驗和試驗完成或必要的報告收到和驗證前，不得將產品放行，除非有可靠追回程序時才可放行？,,,,,,,,,,

,"doesthesupplierholdproductuntiltherequiredinspectionsandtestshavebeencompletedornecessaryreportshavebeenreceivedandverified,exceptforreleaseunderpositiverecall?",,,,,,,,,,

4.7,供方是否只在文件或控制計劃中所有要求的各項活動已圓滿完成后，產品才發(fā)出？,,,,,,,,,,

,doesthesupplierassurethatnoproductisdispatcheduntilallactivitiesspecifiedinthedocumentand/orcontrolplanhavebeensatisfactorilycompleted?,,,,,,,,,,

4.8,在控制計劃和/或文件化程序中是否具體規(guī)定了標識（如：蓋章、標簽、貯存位置等）？,,,,,,,,,,

,"istheidentificationspecifiedinthecontrolplanand/ordocumentedprocedures(e.g.stampmarks,tags,storagelocation.)",,,,,,,,,,

4.9,在生產過程中是否提供文件表明：只有通過了檢驗和/或試驗的材料才能提供給顧客？,,,,,,,,,,

,arethereprovisionsintheprocessthatonlymaterialthathaspassedtheinspectionsand/ortestcanbeprovidedtothecustomer?,,,,,,,,,,

,操作要求/implementation/processquestions,,,,,,,,,,

4.10,是否在整個生產過程中都保持了產品適當?shù)臋z驗和/或試驗狀態(tài)的標識？,,,,,,,,,,

,isinspectionand/orteststatussuitablyidentifiedthroughouttheproductionprocess?,,,,,,,,,,

4.11,是否按文件和/或控制計劃的要求對產品進行檢驗/試驗？,,,,,,,,,,

,isproductinspected/testedasrequiredbydocumentedproceduresand/orthecontrolplan?,,,,,,,,,,

4.12,最終檢驗和試驗是否根據文件和/或控制計劃的要求進行？,,,,,,,,,,

,isfinalinspectionandtestingconductedinaccordancewithdocumentedproceduresand/orthecontrolplan?,,,,,,,,,,

4.13,對返工和返修品是否重新進行了檢查？,,,,,,,,,,

,istheproceduretore-qualifyallreworked/repairedmaterialbeingfollowed?,,,,,,,,,,

4.14,是否進行了作業(yè)準備驗證，使用的是哪一種（末件比較/首件檢查）？,,,,,,,,,,

,arejobsetupsverifiedwheneverasetupisperformed?Whichisused（Last-offpartcomparisonorfirstpartcheck）?,,,,,,,,,,

4.15,供方是否保存了所有檢驗和試驗的記錄？,,,,,,,,,,

,doesthesuppliermaintainadequaterecordsofallinspectionsandtests?,,,,,,,,,,

4.16,檢驗和試驗記錄是否清楚的表明產品是否已通過了檢驗和/或試驗？,,,,,,,,,,

,doinspectionandtestrecordsclearlyshowwhethertheproducthaspassedorfailedtheinspectionand/ortest?,,,,,,,,,,

4.17,記錄是否標明負責合格產品放行的授權檢驗者？,,,,,,,,,,

,dotherecordsidentifytheinspectionauthorityresponsibleforthereleaseoftheproduct?,,,,,,,,,,

4.18,必須按要求的頻次對所有產品進行全忙于檢驗和功能驗證（按顧客的工程材料及性能標準），其結果必須可供顧客評審。,,,,,,,,,,

,"Alayoutinspectionandafunctionalverification(toapplicablecustomerengineeringmateralandperformancestandards)shallbeperformedforallproductsataestablishedfrequency,resultsshallbeavailableforcustomerreview.",,,,,,,,,,

5、產品規(guī)范與圖紙/ProductSpecifications&Drawings,,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評價evaluate,記錄/comments,,,

5.1,是否有顧客規(guī)范的最新修訂版？,,,,,,,,,,

,Isthecurrentrevisionofthecustomerspecification(s)onhand?,,,,,,,,,,

5.2,產品規(guī)范是否正確地反映在供應商的圖紙和相關文件上（如：控制計劃、操作指導書、檢驗指導書）？,,,,,,,,,,

,"Arespecificationsreflectedonsupplierdrawingsandrelevantdocumentscorrectly(eg:controlplan,inspectioninstruction,operationinstruction)?",,,,,,,,,,

5.3,供方是否保存了工程更改在生產中實施日期的記錄？,,,,,,,,,,

,doesthesuppliermaintainarecordofthedateonwhicheachchangeisimplementedinproduction.,,,,,,,,,,

5.4,對新/舊規(guī)范生產的產品如何控制？,,,,,,,,,,

,howtocontroltheproductsbetweenthenew/oldspecifications.,,,,,,,,,,

,操作要求/implementation/processquestions——無/none,,,,,,,,,,

6、過程監(jiān)控與操作指導書/ProcessMonitoring&OperatorInstructions,,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評價evaluate,記錄/comments,,,

6.1,每一個生產崗位是否有有效的工作空間和足夠的照明，以達到有效的工作環(huán)境？,,,,,,,,,,

,doeseachworkstationprovideadequatelightingandsufficientspacetopromoteeffectiveworkingconditions?,,,,,,,,,,

6.2,是否有一個用以查證操作工已進行了可視樣品、量具和操作指導書等的培訓的系統(tǒng)？,,,,,,,,,,

,"Isasysteminplacetoverifyoperatortrainingongages,visualaids,andoperatorinstructions?",,,,,,,,,,

6.3,新進員工（包括轉崗員工）是否進行培訓，有無記錄。,,,,,,,,,,

,doestheorganizationprovideon-the-jobtrainingforpersonnelinanynewormodifiedjobaffectingproductquality.Arerecordsoftrainingmaintained?,,,,,,,,,,

6.4,操作指導書、結構圖、檢驗指導書是否受控并且能追趕溯到生產零件的級別？,,,,,,,,,,

,"OperatorInstructions,Set-upSheetsandInspectioninstructionsarecontrolledandtraceabletothelevelpartsbeingproduced",,,,,,,,,,

6.5,操作和過程監(jiān)控指導書是否滿足QS4.9.1,,,,,,,,,,

,OperatorandprocessmonitoringinstructionscomplywithQS4.9.1,,,,,,,,,,

6.6,過程控制中是否使用了統(tǒng)計技術（控制圖）？,,,,,,,,,,

,arethestatisticaltechniquesusedintheprocesscontrolling(eg.Controlchart)?,,,,,,,,,,

6.7,所有超出控制和不良趨勢是否都被備注和采取糾正措施？,,,,,,,,,,

,Aretrendsandoutofcontrolsituationsbeingnotedandcorrected?,,,,,,,,,,

6.8,是否按規(guī)定的方法確保所有現(xiàn)場的工程文件都為正確的修訂版本（規(guī)范、PFMEA、控制計劃、結構圖、操作指導書、可視輔具）？,,,,,,,,,,

,"Isthesystembeingfollowedtoensurethecorrectrevisionlevelisinplaceforallengineeringdocuments?(Specifications,PFMEA,ControlPlans,SetupSheets,OperatorInstructions,VisualAids)",,,,,,,,,,

6.9,試生產的資料是否被收集和保存？,,,,,,,,,,

,Haspilotbuilddatabeencollectedandstored?,,,,,,,,,,

6.10,是否有文件化程序規(guī)定對返工/返修的材料進行重新檢查？,,,,,,,,,,

,Isthereaproceduretore-qualifyallreworked/repairedmaterial?,,,,,,,,,,

6.11,是否有一個書面的詳細的批次管理系統(tǒng)存在，管理系統(tǒng)涉及原材料從進料到發(fā)運包括離線、返工/返修的操作。,,,,,,,,,,

,"Awrittendetailedlottracebilitysystemexiststhroughallstagesofmaterialflowfromincomingtoshipping,includingoff-lineandrework/repairoperations.",,,,,,,,,,

,操作要求/implementation/processquestions,,,,,,,,,,

6.12,是否在生產、交付的所有階段都有保持了產品的標識？,,,,,,,,,,

,"aretheidentificationsmaintainedduringallstagesofproduction,delivery?",,,,,,,,,,

6.13,在每個工作崗位，操作工是否能很容易地得到可視輔具（包括合適的臨界樣品）和操作指導書，并按其進行操作？,,,,,,,,,,

,Arevisualaids(includingappropriateboundarysamples)andoperatorinstructionsreadilyaccessiblebytheoperatorsateachstationandbeingfollowed?,,,,,,,,,,

6.14,在生產線上是否都可得到好的樣品/不良樣品？它們是否都有狀態(tài)標識？,,,,,,,,,,

,"Areall""MasterGood/MasterBad""samplesavailableonline?Aretheysigned?",,,,,,,,,,

6.15,操作指導書是否清晰、易讀、能看得見的？,,,,,,,,,,

,Theinstructionsarelegibleandvisibletotheoperator.,,,,,,,,,,

6.16,現(xiàn)場是否有返工和返修指導書并按其實施？,,,,,,,,,,

,Arereworkandrepairproceduresinplaceandbeingfollowed?,,,,,,,,,,

6.17,在生產現(xiàn)場是否劃分出合格品、不合格品、待檢品的區(qū)域，并加以標識。,,,,,,,,,,

,"isthereanidentifiedareaforconforming\nonconforming\awaitinginspectingmaterial/product,segregatedfromthemanufacturingarea?",,,,,,,,,,

6.18,類似產品是否針對防止混入采取措施。,,,,,,,,,,

,isthereactiontopreventthesimilarproductsfrommixing.,,,,,,,,,,

6.19,檢測點的設置是否能有效地阻止不合格品的發(fā)運？,,,,,,,,,,

,areinspectionpointlocationseffectiveinpreventingshipmentofnonconformingproducts?,,,,,,,,,,

6.20,批次可追溯性管理已被證明在使用并有效。,,,,,,,,,,

,Thelottraceabilityisdemonstratedtobeinplaceandeffective.,,,,,,,,,,

6.21,零件標識是否存在，并至少包括供應商編號，產品編號和生產日期。,,,,,,,,,,

,"PartidentificationisbasedonPS-4480with,ataminumum,includesSupplierCode,p/nandrundate.",,,,,,,,,,

6.22,批次數(shù)量大小不超過8小時或一天的生產產量中的較小者,,,,,,,,,,

,"Lotsizeisdesignatedasnottoexceed8hoursor1day'sproduction,whicheverissmaller.",,,,,,,,,,

6.23,在工作現(xiàn)場，可追溯性標識是否得到維持并進行記錄？,,,,,,,,,,

,aretheidentificationoftraceabilitymaitainedandrecordedonthesite?,,,,,,,,,,

7、Handlingandstorage,,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評價evaluate,記錄/comments,,,

7.1,材料包括精密的零部件的搬運和貯存要求是否被評審？,,,,,,,,,,

,"Havethehandlingandstoragerequirementsofmaterial,includingdelicatecomponents,beenreviewed?",,,,,,,,,,

7.2,當零件或材料有特殊的搬運要求時，程序或作業(yè)指導書中是否清楚地說明了搬運的方法？,,,,,,,,,,

,"Whenspecialhandlingofpartsormaterialisrequired,theproceduresorworkinstructionsclearlyindicatethehandlingmethod.",,,,,,,,,,

7.3,供方是否使用合適的貯存場地以防止產品損壞或變質？,,,,,,,,,,

,arestorageareasappropriateforpreventingdamageordeteriorationoftheproduct?,,,,,,,,,,

7.4,供方是否以適宜的時間間隔檢查庫存品狀況，以便及時發(fā)現(xiàn)變質情況？,,,,,,,,,,

,istheconditionofproductinstockassessedatappropriateintervalstodetectdeterioration?,,,,,,,,,,

,操作要求/implementation/processquestions,,,,,,,,,,

7.5,材料的貯存是否充分地避免了環(huán)境的影響？,,,,,,,,,,

,Isthestorageofmaterialadequatetoprotectitfromenvironmentalfactors?,,,,,,,,,,

7.6,零部件的貯存地點是否得到管理和監(jiān)控？,,,,,,,,,,

,Isthestoragelocationforcomponentsorganized&monitored?,,,,,,,,,,

7.7,是否建立了一些控制方法以消除產品被污染或相似的產品被混合？,,,,,,,,,,

,Havecontrolsbeenestablishedtoeliminatethepotentialforanoperationtocontaminateormixsimilarproducts?,,,,,,,,,,

8、包裝與發(fā)運規(guī)范/PartsPackaging/ShippingSpecifications,,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評價evaluate,記錄/comments,,,

8.1,下列文件是否存在？,,,,,,,,,,

,Thefollowingdocumentationexistsandisincludedintheplan:,,,,,,,,,,

,Packagingrequirements/instructions/包裝指導書,,,,,,,,,,

,Labelingrequirements/instructions/標簽指導書,,,,,,,,,,

,Shippingrequirements/instructions/發(fā)運指導書,,,,,,,,,,

8.2,包裝是否按顧客要求已進行了測試，包括按實際或模擬路線和條件發(fā)運后的包裝進行測試？,,,,,,,,,,

,Evidenceexiststhatthepackaginghasbeentested(asrequiredbytheusingplant)includingtestpacksshippedoveractualorsimulatedshippingrouteandconditions,,,,,,,,,,

8.3,在最終檢驗和試驗后，供方是否采取保護產品質量的措施，合同要求時，這種保護應延續(xù)到交付的目的地？,,,,,,,,,,

,"doesthesupplierarrangefortheprotectionofthequalityofproductafterfinalinspectionandtest,andwhencontractuallyspecifieddoesitextendtoincludedeliverytodestination?",,,,,,,,,,

8.4,供方是否建立支持百分之百按期裝運的系統(tǒng)以滿足顧客生產的要求？,,,,,,,,,,

,hasthesupplierestablishedasystemtosupport100%on-timeshipmentstomeetcustomerproductionrequirements?,,,,,,,,,,

8.5,如果未能保持百分之百按期裝運，供方是否實施糾正措施以改進交付能力并與顧客就交付問題進行信息溝通？,,,,,,,,,,

,"ifthesupplier’sdeliveryperformqnceisnot100%toschedule,isthereevidenceofimplementedcorrectiveactions,andofcommunicatinregardingdeliveryprobleminformationtothecustomer?",,,,,,,,,,

8.6,是否有含有第二條路線以及承運商的應急計劃。,,,,,,,,,,

,"Acontingencyplanexistswhichincludessecondaryroutesandcarriers,aswellas,logisticsforexpitedshipments",,,,,,,,,,

,操作要求/implementation/processquestions,,,,,,,,,,

8.7,包裝和標簽是否符合顧客的最新要求？,,,,,,,,,,

,Packagingandlabelingconformstothelatestcustomerstandard,,,,,,,,,,

8.8,檢查包裝損壞或被污染的檢查計劃,,,,,,,,,,

,Inspectionplanwhichidentifiesdamagedorcontaminatedcontainersforremovalfromservice,,,,,,,,,,

8.9,所有運輸容器、方法和標準包裝已經過顧客材料部門主管的批準。,,,,,,,,,,

,"Allshippingcontainers,methodsandstandardpackshavebeenapprovedbytheusingplant'sMaterialsMgr.",,,,,,,,,,

8.10,發(fā)運必須遵守先進先出的庫存管理系統(tǒng)。,,,,,,,,,,

,ShipmentsmustconformtoFIFOinventorycontrolsystem,,,,,,,,,,

9、異常處理,,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評價evaluate,記錄/comments,,,

9.1,如果發(fā)生顧客抱怨，是否有一個保護顧客利益的程序文件？,,,,,,,,,,

,Arethereproceduresinplacetoprotectcustomerintheeventof'CustomerComplaint'?,,,,,,,,,,

9.2,那些文件是否能確保完全隔離所有可疑品：包括顧客處的、公司內的、在運輸途中的或在倉庫中的？,,,,,,,,,,

,"Dotheseproceduresensurecompleteisolationofsuspectmaterial,atbothcustomerandsupplierlocations?Attransportationandstoragelocations?",,,,,,,,,,

9.3,問題的解決辦法是否采用8D或其它方法（如：顧客的要求方法、7-步法、5-步法）,,,,,,,,,,

,"Doestheproblemsolvingsystemincorporatethe8-D,orlikeprocesses(I.E.Customerspecificmethods;7-Step,5Phase,etc.)?",,,,,,,,,,

9.4,是否建立并實施了關于不合格/可疑的材料/產品的標識、記錄、評價、隔離和處置的程序文件？,,,,,,,,,,

,"areproceduresestablishedandimplementedtoaddressnonconforming/suspectmaterialorproductregarding:identification,documentation,evaluation,segregation(whenpractical),disposition?",,,,,,,,,,

9.5,是否對所有不合格的、可疑的材料或產品和隔離區(qū)提供可視標識？,,,,,,,,,,

,isvisualidentificationofanynonconformingmaterialorproductandquarantineareasevident?,,,,,,,,,,

9.6,是否清楚地定義出評審和處置不合格/可疑產品的職責與權限？,,,,,,,,,,

,aretherecleardefinitionsforresponsibilitiesforreviewanddispositionofnonconformingandsuspectproduct?,,,,,,,,,,

9.7,是否對不合格品進行量化和分析，建立優(yōu)先減少計劃并跟蹤計劃的實施進展情況？,,,,,,,,,,

,isnonconformingproductquantifiedandanalyzedandisaprioritizedreductionplaninplace?,,,,,,,,,,

9.8,是否所有不合格都被記錄并進行收集和缺陷分析？,,,,,,,,,,

,"areallnonconformancesproductsrecorded,collectedanddefectanalyzed?",,,,,,,,,,

9.9,在工作場所是否易于得到返工指導書，并為相關人員所使用？,,,,,,,,,,

,aretherepair/reworkinstructionsaccessibleandutilizedbytheappropriatepersonnel?,,,,,,,,,,

9.10,是否記錄了讓步接受和返修產品的實際狀況？,,,,,,,,,,

,areacceptednonconformitiesandrepairsdocumentedtorecordtheactualconditionoftheproduct?,,,,,,,,,,

9.11,供方是否確保在收到顧客授權之后才發(fā)運不合格的材料？,,,,,,,,,,

,doesthesupplierensurethatcustomerauthorizationisreceivedpriortoshippingnonconformingmaterial?,,,,,,,,,,

9.12,發(fā)運的經授權的不合格材料是否在每個包裝箱上都有適當?shù)挠涗洠?,,,,,,,,,

,ismaterialshippedonanauthorizationproperlyidentifiedoneachshippingcontainer?,,,,,,,,,,

10、預防性維護計劃/PreventiveMaintenancePlans,,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評價evaluate,記錄/comments,,,

10.1,生產的設備、工裝、量具，是否有清單？,,,,,,,,,,

,"Istherealistoftooling,equipmentandfixturesusedforproduct?",,,,,,,,,,

10.2,所有工裝、量具和主要設備是否都有包括在預防性維護計劃中。,,,,,,,,,,

,"Alltooling,gages,andcapitalequipmentareincludedinthePMprograms",,,,,,,,,,

10.3,所有設備、工裝和量具是否與清單相一致？,,,,,,,,,,

,"Isallequipment,gaugingandtoolingthesameaswillbeusedinproduction?",,,,,,,,,,

10.4,所有工裝、量具和主要設備是否都被清晰地標識？,,,,,,,,,,

,"Arealltools,equipmentandfixturesclearlyidentified？",,,,,,,,,,

10.5,所有設備和工裝都存在文件化的預防維護計劃？,,,,,,,,,,

,AdocumentedPreventiveMaintenanceplanexistsforallequipmentandtooling,,,,,,,,,,

10.6,ThePMplanincludes:/預防性維護計劃包括：,,,,,,,,,,

,"Setupthemaintenanceitemsformachines,toolsandotherequipment/制定機器、工裝和其它設備的維護項目。",,,,,,,,,,

,Ascheduleofplannedmaintenanceincludingmaintainingperiod/包括時間周期的維護計劃表。,,,,,,,,,,

,Ascheduleofplannedmaintenanceincludingresponsibleparty/維護計劃表包括責任部門。,,,,,,,,,,

,Maintenanceinstructionsbasedonmanufacturersrecommendationorpartperformance/建立在制造商的建議和零件性能基礎上的維護指導書,,,,,,,,,,

10.7,標識關鍵設備并制定應急計劃以防止由于設備的故障對顧客造成損失。,,,,,,,,,,

,Keyequipmenthasbeenidentifiedandcontingencyplansareinplacethatwillprotectthecustomerformlossofproductionduetofailureofthisequipment,,,,,,,,,,

10.8,是否有關鍵設備備件清單，是否存有關鍵生產設備的零配件。,,,,,,,,,,

,isthereakeyequipmentreplacementpartslistandisthereplacementpartsforkeyequipmentisavailable?,,,,,,,,,,

,操作要求/implementation/processquestions,,,,,,,,,,

10.9,預防性維護系統(tǒng)是否得到實施？,,,,,,,,,,

,Isthepreventivemaintenancesystembeingfollowed?,,,,,,,,,,

10.10,是否能對易損件充分保證其可得性？,,,,,,,,,,

,Isthereanadequatesupplyofperishabletoolingavailableinhouse?,,,,,,,,,,

10.11,所有好的樣品和壞的樣品是否都被列入了預防維護計劃？,,,,,,,,,,

,"Areall""MasterGood/MasterBad""samplesonthePreventativeMaintenanceschedule?",,,,,,,,,,

11、檢測量具的評價/Gage&CheckFixtureEvaluation,,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評價evaluate,記錄/comments,,,

11.1,所有用于計量性數(shù)據測量的檢測設備是否都進行了R&R分析并是可接受的(<30%)?,,,,,,,,,,

,WeregageR&R'sperformedandacceptable(<30%)onallvariabledatameasuringinstruments?,,,,,,,,,,

11.2,所有用于計數(shù)性數(shù)據測量的檢測設備是否都進行了R&R分析并是可接受的(按AIAG測量系統(tǒng)分析手冊)?,,,,,,,,,,

,"WeregageR&R'sperformedandacceptable(ref.AIAG""MeasurementSystemsAnalysis""manual)onallattributemeasuringinstruments?",,,,,,,,,,

11.3,"是否存在一個系統(tǒng),用以確保所有檢測量量具和設備都得到校正和標識?",,,,,,,,,,

,Isasysteminplacetoensureallgagesandtestequipmentsareidentifiedandcalibrated?,,,,,,,,,,

11.4,是否有檢驗測量和試驗設備的清單，以及其校正計劃？,,,,,,,,,,

,"aretherealistofallgagesandtestequipments,aplanaboutthecalibration?",,,,,,,,,,

,操作要求/implementation/processquestions,,,,,,,,,,

11.5,對所有樣件是否有一個管理系統(tǒng)？,,,,,,,,,,

,arethereamanagementsystemtoallmasters?,,,,,,,,,,

11.6,是否所有的檢測量具和設備都得到了適宜的校正并可追溯到一個已知的標準?,,,,,,,,,,

,Areallgagesandtestequipmentsproperlycalibratedandtraceabletoaknownstandard?,,,,,,,,,,

11.7,是否所有的檢測量具和設備都有正確的標識?,,,,,,,,,,

,areallgagesandtestequipmentscorrectlyidentified?,,,,,,,,,,

11.8,從校正記錄上是否顯示出上下兩次校正日期?,,,,,,,,,,

,Thecalibrationrecordsindicatelast/nextcalirationdate?,,,,,,,,,,

12、產能驗證/LineSpeed&CapacityVerified,,,,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評價evaluate,記錄/comments,,,

12.1,