標(biāo)準(zhǔn)解讀

《GB/T 35150.5-2024 新型干法水泥生產(chǎn)成套裝備技術(shù)要求 第5部分:除塵系統(tǒng)》規(guī)定了新型干法水泥生產(chǎn)線中除塵系統(tǒng)的具體技術(shù)要求,適用于該類生產(chǎn)線的設(shè)計(jì)、制造、安裝及驗(yàn)收過(guò)程。根據(jù)標(biāo)準(zhǔn)內(nèi)容,主要涵蓋以下幾個(gè)方面:

  1. 設(shè)計(jì)原則:強(qiáng)調(diào)除塵系統(tǒng)設(shè)計(jì)應(yīng)遵循環(huán)保節(jié)能的原則,確保排放符合國(guó)家或地方相關(guān)排放標(biāo)準(zhǔn),并且在滿足工藝需求的同時(shí),盡可能減少能耗和維護(hù)成本。

  2. 性能指標(biāo):對(duì)除塵效率、壓力損失等關(guān)鍵性能參數(shù)提出了明確的要求,例如,對(duì)于某些類型的除塵器,其除塵效率需達(dá)到99%以上;同時(shí),還規(guī)定了不同工況下允許的最大壓降范圍。

  3. 結(jié)構(gòu)與材料:詳細(xì)描述了除塵設(shè)備的主要組成部分及其所使用的材料規(guī)格,包括但不限于濾袋材質(zhì)、骨架強(qiáng)度、殼體厚度等方面的具體要求,以保證設(shè)備的長(zhǎng)期穩(wěn)定運(yùn)行。

  4. 安全防護(hù):考慮到操作人員的安全以及設(shè)備本身的安全性,標(biāo)準(zhǔn)中特別提到了防火防爆措施、電氣安全規(guī)范等內(nèi)容,比如設(shè)置必要的泄爆裝置、采用防靜電材料等。

  5. 控制系統(tǒng):為提高自動(dòng)化水平和管理效率,標(biāo)準(zhǔn)建議采用先進(jìn)的PLC(可編程邏輯控制器)或其他智能控制技術(shù)來(lái)實(shí)現(xiàn)對(duì)整個(gè)除塵系統(tǒng)的監(jiān)控與調(diào)節(jié),能夠自動(dòng)檢測(cè)并調(diào)整工作狀態(tài),以應(yīng)對(duì)不同的生產(chǎn)條件變化。

  6. 維護(hù)保養(yǎng):給出了關(guān)于日常檢查、定期清潔、更換易損件等方面的指導(dǎo)性意見,旨在延長(zhǎng)設(shè)備使用壽命,減少故障發(fā)生率。


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中華人民共和國(guó)國(guó)家標(biāo)準(zhǔn)

GB/T35150.5—2024

新型干法水泥生產(chǎn)成套裝備技術(shù)要求

第5部分:除塵系統(tǒng)

Technicalrequirementsofdryprocesscementproductioncompleteequipment—

Part5:Dedustingsystem

2024-11-28發(fā)布2025-06-01實(shí)施

國(guó)家市場(chǎng)監(jiān)督管理總局發(fā)布

國(guó)家標(biāo)準(zhǔn)化管理委員會(huì)

GB/T35150.5—2024

目次

前言

·····································································································

引言

·····································································································

1

范圍

··································································································

1

2

規(guī)范性引用文件

······················································································

1

3

術(shù)語(yǔ)和定義

···························································································

2

4

分類、構(gòu)成

···························································································

3

4.1

分類

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3

4.2

構(gòu)成

······························································································

3

5

技術(shù)要求

······························································································

3

5.1

一般要求

·························································································

3

5.2

性能要求

·························································································

4

5.3

工藝除塵系統(tǒng)

····················································································

4

5.4

單機(jī)除塵系統(tǒng)

····················································································

6

5.5

電氣及控制設(shè)備

·················································································

6

6

安全和環(huán)保

···························································································

6

6.1

安全

······························································································

6

6.2

環(huán)保

······························································································

7

7

安裝驗(yàn)收與調(diào)試

······················································································

7

7.1

安裝驗(yàn)收

·························································································

7

7.2

調(diào)試

······························································································

7

8

性能測(cè)試

······························································································

8

9

交貨文件

······························································································

8

附錄A(規(guī)范性)性能測(cè)試方法

······································································

9

A.1

測(cè)試邊界

························································································

9

A.2

測(cè)試條件

························································································

9

A.3

測(cè)試要求

························································································

9

A.4

性能測(cè)試內(nèi)容

···················································································

9

A.5

數(shù)據(jù)處理

·······················································································

10

GB/T35150.5—2024

前言

本文件按照GB/T1.1—2020《標(biāo)準(zhǔn)化工作導(dǎo)則第1部分:標(biāo)準(zhǔn)化文件的結(jié)構(gòu)和起草規(guī)則》的規(guī)

定起草。

本文件是GB/T35150《新型干法水泥生產(chǎn)成套裝備技術(shù)要求》的第5部分。GB/T35150已經(jīng)發(fā)

布了以下部分:

—第1部分:生料制備系統(tǒng);

—第2部分:燒成系統(tǒng);

—第3部分:水泥制備系統(tǒng);

—第4部分:水泥窯協(xié)同處置系統(tǒng);

—第5部分:除塵系統(tǒng);

—第6部分:脫硫系統(tǒng);

—第7部分:脫硝系統(tǒng)。

請(qǐng)注意本文件的某些內(nèi)容可能涉及專利。本文件的發(fā)布機(jī)構(gòu)不承擔(dān)識(shí)別專利的責(zé)任。

本文件由中國(guó)建筑材料聯(lián)合會(huì)提出。

本文件由全國(guó)建材裝備標(biāo)準(zhǔn)化技術(shù)委員會(huì)(SAC/TC465)歸口。

本文件起草單位:天津水泥工業(yè)設(shè)計(jì)研究院有限公司、唐山冀東裝備工程股份有限公司、成都利君

實(shí)業(yè)股份有限公司、鹽城工學(xué)院、中國(guó)建材機(jī)械工業(yè)協(xié)會(huì)、鹽城市蘭豐環(huán)境工程科技有限公司、華基環(huán)

保(武漢)有限公司、上海袋式除塵配件有限公司、西安龍凈環(huán)保科技有限公司、潔華控股股份有限公

司、江蘇安達(dá)環(huán)??萍加邢薰?。

本文件主要起草人:彭明德、范道榮、李志軍、劉保良、于浩波、王玉敏、左洪川、周磊、劉平成、

王加?xùn)|、王道龍、張寶林、楊曉紅、蔣孟杰、屈荷葉、顧利定、朱健、李洪波、瞿曉燕、張宏。

GB/T35150.5—2024

引言

新型干法水泥生產(chǎn)技術(shù)是以懸浮預(yù)熱預(yù)分解技術(shù)為核心,利用熱力工程、粉體工程、流體力學(xué)等現(xiàn)

代科學(xué)理論和技術(shù),并采用計(jì)算機(jī)及網(wǎng)絡(luò)化信息技術(shù)進(jìn)行水泥生產(chǎn)的綜合技術(shù),其成套裝備由各相對(duì)獨(dú)

立的工藝系統(tǒng)設(shè)備組成,主要包括原料破碎均化、生料制備、燃料制備、水泥窯協(xié)同處置、熟料燒成、

水泥制備、除塵、脫硫、脫硝、過(guò)程控制、包裝發(fā)運(yùn)等系統(tǒng)設(shè)備。

目前我國(guó)水泥裝備單機(jī)設(shè)備及技術(shù)已經(jīng)達(dá)到國(guó)際先進(jìn)水平,但基于系統(tǒng)解決方案的成套設(shè)備在面向

用戶的服務(wù)方面亟須規(guī)范支持。隨著國(guó)內(nèi)水泥成套裝備出口及工程總承包規(guī)模擴(kuò)大,成套裝備的系統(tǒng)性

標(biāo)準(zhǔn)需求也逐漸增強(qiáng)。制定新型干法水泥成套裝備標(biāo)準(zhǔn)的目的在于完善面向用戶的水泥成套裝備標(biāo)準(zhǔn)體

系,為水泥工業(yè)高質(zhì)量發(fā)展提供技術(shù)支撐,更好地引導(dǎo)行業(yè)向綠色低碳、智能制造等方向發(fā)展,同時(shí)支

撐我國(guó)水泥成套裝備出口。

本文件用于水泥生產(chǎn)過(guò)程中脫除含塵氣體中固體顆粒物,以保證達(dá)到大氣污染物排放標(biāo)準(zhǔn),本文件

的制定為水泥工業(yè)綠色低碳高質(zhì)量發(fā)展提供技術(shù)支撐,并與其他系列標(biāo)準(zhǔn)相互協(xié)調(diào)。

GB/T35150擬由七個(gè)部分構(gòu)成。

—第1部分:生料制備系統(tǒng)。目的在于規(guī)范新型干法水泥生產(chǎn)成套裝備中生料制備系統(tǒng)的裝備構(gòu)

成、技術(shù)要求、安全環(huán)保要求、安裝驗(yàn)收、調(diào)試和性能測(cè)試及交貨文件。

—第2部分:燒成系統(tǒng)。目的在于規(guī)范新型干法水泥生產(chǎn)成套裝備中燒成系統(tǒng)的裝備構(gòu)成、技術(shù)

要求、安全環(huán)保要求、安裝驗(yàn)收、調(diào)試和性能測(cè)試及交貨文件。

—第3部分:水泥制備系統(tǒng)。目的在于規(guī)范新型干法水泥生產(chǎn)成套裝備中水泥制備系統(tǒng)的裝備構(gòu)

成、技術(shù)要求、安全和環(huán)保、安裝驗(yàn)收與調(diào)試、性能測(cè)試及交貨文件。

—第4部分:水泥窯協(xié)同處置系統(tǒng)。目的在于規(guī)范新型干法水泥生產(chǎn)成套裝備中水泥窯協(xié)同處置

系統(tǒng)的系統(tǒng)裝備構(gòu)成與性能指標(biāo)、技術(shù)要求、安全和環(huán)保、安裝驗(yàn)收、調(diào)試和性能測(cè)試及交貨

文件。

—第5部分:除塵系統(tǒng)。目的在于規(guī)范新型干法水泥生產(chǎn)成套裝備中除塵系統(tǒng)的裝備分類、構(gòu)

成、技術(shù)要求、安全和環(huán)保、安裝驗(yàn)收與調(diào)試、性能測(cè)試及交貨文件。

—第6部分:脫硫系統(tǒng)。目的在于規(guī)范新型干法水泥生產(chǎn)成套裝備中脫硫系統(tǒng)的裝備分類、構(gòu)

成、技術(shù)要求、安全和環(huán)保、安裝驗(yàn)收與調(diào)試、性能測(cè)試及交貨文件。

—第7部分:脫硝系統(tǒng)。目的在于規(guī)范新型干法水泥生產(chǎn)成套裝備中脫硝系統(tǒng)的裝備分類、構(gòu)

成、技術(shù)要求、安全和環(huán)保、安裝驗(yàn)收與調(diào)試、性能測(cè)試及交貨文件。

GB/T35150.5—2024

新型干法水泥生產(chǎn)成套裝備技術(shù)要求

第5部分:除塵系統(tǒng)

1范圍

本文件規(guī)定了新型干法水泥生產(chǎn)成套裝備中除塵系統(tǒng)的分類、構(gòu)成、技術(shù)要求、安全和環(huán)保、安裝

驗(yàn)收與調(diào)試、性能測(cè)試及交貨文件。

本文件適用于新型干法水泥生產(chǎn)成套裝備中有組織排放除塵系統(tǒng)的設(shè)計(jì)、制造和驗(yàn)收。

2規(guī)范性引用文件

下列文件中的內(nèi)容通過(guò)文中的規(guī)范性引用而構(gòu)成本文件必不可少的條款。其中,注日期的引用文

件,僅該日期對(duì)應(yīng)的版本適用于本文件;不注日期的引用文件,其最新版本(包括所有的修改單)適用

于本文件。

GB2894安全標(biāo)志及其使用導(dǎo)則

GB/T3797電氣控制設(shè)備

GB4053.1固定式鋼梯及平臺(tái)安全要求第1部分:鋼直梯

GB4053.2固定式鋼梯及平臺(tái)安全要求第2部分:鋼斜梯

GB4053.3固定式鋼梯及平臺(tái)安全要求第3部分:工業(yè)防護(hù)欄桿及鋼平臺(tái)

GB4915水泥工業(yè)大氣污染物排放標(biāo)準(zhǔn)

GB/T5226.1機(jī)械電氣安全機(jī)械電氣設(shè)備

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