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為.神華神東電力
SHENHUASHENDONGPOWER
新疆準東五彩灣發(fā)電公司檢修規(guī)程
Q/SDDL0907JXGC001-2012
一期2x350MW機組檢修規(guī)程
汽機部分
XXXX-XX-XX發(fā)布XXXX-XX-XX實施
神華神東電力新疆準東五彩灣發(fā)電公司發(fā)布
內(nèi)部文件控制表
版本簽發(fā)下次復有否
編寫人校核人初審人復審人審定人批準人
編號日期核日期修訂
試行
此次修訂改動內(nèi)容:
1、第7頁:高中壓內(nèi)缸中分面間隙允差:自由狀態(tài)下2mm以下冷緊1/3螺栓后,0.05M寒尺不入:
低壓內(nèi)缸中分面間隙允差,自由狀態(tài)下2mm以下,冷緊1/3螺栓后0.05mm塞尺不入。
2、第15頁:#3、的軸承均應布置在同?條水平軸線上。用軸承應高出該線1.489mm,#2軸承應高
于該線0.329m。要求高中壓轉(zhuǎn)子比低壓轉(zhuǎn)子對輪端面低0.10-0.15,下張口O.Olnm。(備注:
根據(jù)2014年#2機組大修調(diào)整,#3、#4軸承均應布置在同一條水平軸線上。#1軸承應高出該線
1.489m,#2軸承應高于該線0.329mm。要求高中壓轉(zhuǎn)子比低壓轉(zhuǎn)子對輪端面低0.10-0.15,下
張口0.20mmo)
3、第15頁:低壓轉(zhuǎn)子要比發(fā)電機轉(zhuǎn)子對輪端面高0.10-0.Mnm,下張口0.01-0.02m”現(xiàn)改為低發(fā)
電機聯(lián)軸器找中心時,發(fā)電機轉(zhuǎn)子要比低壓傳子對輪端面高0.10-0.Mmm,下張口0.01-0.02mm。
4、第120頁,定冷水系統(tǒng)展加定冷水加藥裝置.并將原在進入發(fā)電機前.約2曲地定子水旁跖進入
離子交換器,連續(xù)進行水質(zhì)凈化。改為:在進入發(fā)電機前,約20%地定子水旁路進入(定冷水加藥裝置,
將原來的離子交換器進行短接,連續(xù)進行水質(zhì)凈化。
5、第144頁:增加6.1.1.5除氧器乏汽回收裝置,將原除氧器連續(xù)排氣直接通過之汽回收裝置進行
冷凝回收,回收的水質(zhì)直接進入凝汽器,充分利用水資源,起到節(jié)約用水的效果。
本標準監(jiān)督實施及完善負貢人本規(guī)程實施及完善執(zhí)行人
職務:職務:
簽字:簽字*
前言
本規(guī)程根據(jù)《國家電網(wǎng)公司電力安全工作規(guī)程》、《火電檢修規(guī)程》、《火電施工質(zhì)量檜驗及評定標準人
《檜修導則小設備制造廠家的設計掘糧、技術說明書、安裝T藝說明、運行操作說明、圖紙及其它相
關資料,已經(jīng)投入運行的同類設備的檢修規(guī)程、技術及質(zhì)量標準、設備運行經(jīng)腌,同類設備運行中存在
問即的處理方案等等編制而成。
設備管理人員和檢修人員應嚴格依照檢修規(guī)程規(guī)定的檢修周期、檢修工序、檢修工藝質(zhì)量標準和檢
修試驗規(guī)程等制定檢修計劃,并依據(jù)檢修規(guī)程和檢修文件包管理標準的要求編制并執(zhí)行檢修文件包、作
業(yè)卡、施工方案等作業(yè)文件。
本規(guī)程由于定稿之際,17部分設備技術資料不全,故本規(guī)程與實際不符之處尚待送?步修改補充,
如發(fā)現(xiàn)本規(guī)程不妥之處,敬請及時指出。
目錄
總則................................................................................1
1.范圍...............................................................................1
2.引用標準..........................................................................1
3.專業(yè)術語..........................................................................1
4.檢修管理的基本要求...............................................................2
第一部分汽輪機本體檢修規(guī)程.........................................................3
1汽輪發(fā)電機本體.....................................................................3
1.1設備概況及參數(shù)...................................................................3
1.2檢修類別及檢修周期..............................................................3
1.3檢修項目.........................................................................4
1.4檢修工序、工藝方法及質(zhì)量標準....................................................4
L5修前數(shù)據(jù)采集.....................................................................62
1.6修后試驗項目及標準...............................................................62
第二部分汽輪機調(diào)速系統(tǒng)檢修操程....................................................63
1.汽輪機調(diào)速系統(tǒng)....................................................................63
1.1設備概況及參數(shù)..................................................................63
1.2檢修類別和檢修周期.............................................................80
1.3檢修項目........................................................................80
1.4檢修工序和工藝標準.............................................................80
1.5修前數(shù)據(jù)采集...................................................................107
L6修后試驗項目及標準..............................................................107
第三部分潤滑油系統(tǒng)檢修規(guī)程.......................................................108
1主油箱............................................................................108
1.1設備概況及參數(shù).................................................................108
1.2檢修類別及檜修周期.............................................................108
1.3檢修項目.......................................................................108
1.4檢修工序、工藝方法及質(zhì)量標準...................................................108
L5修前數(shù)據(jù)采集....................................................................108
1.6修后試驗項目及標準.............................................................108
2主機冷油器.......................................................................108
2.1設備概況及參數(shù)..................................................................108
2.2檢修類別及檢修周期..............................................................109
2.3檢修項目........................................................................109
2.4檢修工序、工藝方法及質(zhì)量標準....................................................109
2.5修前數(shù)據(jù)采集....................................................................110
2.6修后試驗項目及標準...........................................................110
3油泵..............................................................................110
3.1設備概況及參數(shù).................................................................110
3.2檢修類別及檢修周期.............................................................110
3.3檢修項目........................................................................110
3.4檢修工序、工藝方法及質(zhì)量標準....................................................110
3.5修前數(shù)據(jù)采集....................................................................Ill
3.6修后試驗項目及標準............................................................111
4頂粕油系統(tǒng).......................................................................111
4.1設備概況及參數(shù)..................................................................111
4.2檢修類別及檢修周期..............................................................112
4.3檢修項目........................................................................112
4.4檢修工序、工藝方法及質(zhì)量標準....................................................112
4.5修前數(shù)據(jù)采集....................................................................112
4.6修后試臏項目及標準...........................................................112
5離心式潤滑油凈化裝置檢修..........................................................113
5.1設備概況及參數(shù).................................................................113
5.2檢修類別及椅修周期.............................................................113
5.3檢修項目........................................................................113
5.4檢修工序、工藝方法及質(zhì)量標準....................................................113
5.5修前數(shù)據(jù)采集...................................................................114
5.6修后試驗項目及標準...........................................................114
6主油泵............................................................................114
6.1設備概況及參數(shù).................................................................114
6.2檢修類別及檢修周期.............................................................114
6.3檢修項目........................................................................114
6.4檢修工序、工藝方法及質(zhì)量標準....................................................114
6.5修前數(shù)據(jù)采集....................................................................115
6.6修后試腌項目及標準............................................................115
第四部分發(fā)電機氫油水系統(tǒng)檢修規(guī)程.................................................116
1氫氣系統(tǒng)..........................................................................116
1.1設備概況及參數(shù).................................................................116
L2檢修類別及檢修周期..............................................................116
1.3檢修項目.......................................................................116
1.4檢修工序、工藝方法及質(zhì)量標準...................................................116
1.5修前數(shù)據(jù)采集...................................................................117
1.6修后試驗項目及標準.............................................................117
2密苣油系統(tǒng).......................................................................117
2.1設備概況及參數(shù)..................................................................117
2.2檢修類別及檢修周期..............................................................117
2.3檢修項目........................................................................117
2.4檢修工序、工藝方法及質(zhì)量標準....................................................117
2.5修前數(shù)據(jù)采集...................................................................119
2.6修后試驗項目及標準...........................................................119
3定冷水系統(tǒng).......................................................................119
3.1設備概況及參數(shù)..................................................................119
3.2檢修類別及檢修周期.............................................................120
3.3檢修項目.......................................................................120
III
3.4檢修工序、工藝方法及質(zhì)量標準....................................................120
3.5修前數(shù)據(jù)采集....................................................................121
3.6修后試驗項目及標準..............................................................121
第五部分輔機部分檢修規(guī)程.........................................................122
1凝汽器............................................................................122
1.1設備概況及參數(shù).................................................................122
1.2檢修類別及檢修周期.............................................................123
1.3檢修項目.......................................................................123
1.4檢修工序、工藝方法及質(zhì)最標準..................................................123
1.5修前數(shù)據(jù)采集...................................................................126
L6修后試驗項目及標準..............................................................126
2高壓加熱器.......................................................................128
2.1設備概況及參數(shù)..................................................................128
2.2檢修類別及檢修周期..............................................................131
2.3檢修項目........................................................................131
2.4檢修工序、工藝方法及質(zhì)量標準..................................................131
2.5修前數(shù)據(jù)采集.................................................................135
2.6修后試驗項目及標準.............................................................136
3低壓加熱器.......................................................................136
3」設備概況及參數(shù)..................................................................136
3.2檢修類別及檢修周期.............................................................137
3.3檢修項目.......................................................................137
3.4檢修工序、工藝方法及質(zhì)量標準..................................................137
3.5修前數(shù)據(jù)采集...................................................................139
3.6修后試段項目及標準...........................................................139
4軸打加熱器.......................................................................139
4.1設斛概況及參數(shù)..................................................................139
4.2檢修類別及檢修周期.............................................................139
4.3檢修項目.......................................................................110
4.4檢修工序、工藝方法及質(zhì)量標準..................................................140
4.5修前數(shù)據(jù)采集...................................................................141
4.6修后試驗項目及標準...........................................................141
5軸扣風機..........................................................................141
5.1設備概況及參數(shù)..................................................................141
5.2檢修類別及檢修周期.............................................................141
5.3檢修項目.......................................................................141
5.4檢修工序、工藝方法及質(zhì)量標準..................................................141
5.5修前數(shù)據(jù)采集...................................................................143
5.6修后試腌項目及標準.............................................................143
6除氧器............................................................................143
6.1設備概況及參數(shù).................................................................143
6.2檢修類別及檢修周期.............................................................144
IV
6.3檢修項目.......................................................................145
6.4檢修工序、工藝方法及質(zhì)信標準..................................................145
6.5修前數(shù)據(jù)采集...................................................................146
6.6修后試驗項目及標準.............................................................146
7板式換熱器.......................................................................146
7.1設備概況及參數(shù)..................................................................146
7.2檢修類別及檢修周期.............................................................147
7.3檢修項目.......................................................................147
7.4檢修工序、工藝方法及質(zhì)最標準..................................................147
7.5修前數(shù)據(jù)采集...................................................................150
7.6修后試驗項目及標準.............................................................150
8循環(huán)水旋轉(zhuǎn)濾網(wǎng)...................................................................150
8.1設備概況及參數(shù)..................................................................150
8.2檢修類別及檢修周期.............................................................151
8.3檢修項目.......................................................................151
8.4檢修工序、工藝方法及質(zhì)量標準.................................................151
8.5修前數(shù)據(jù)采集...................................................................151
8.6修后試驗項目及標準.............................................................151
9間接空冷系統(tǒng).....................................................................151
9.1設備概況及參數(shù)..................................................................151
9.2檢修類別及檢修周期.............................................................155
9.3檢修項目.......................................................................155
9.4檢修工序、工藝方法及質(zhì)量標準..................................................155
9.5修前數(shù)據(jù)采集...................................................................155
9.6修后試齡項目及標準...........................................................155
10機力通風塔......................................................................155
10.1設備概況及參數(shù)................................................................155
10.2檢修類別及檢修周期............................................................156
10.3檢修項目......................................................................156
10.4檢修工序、工藝方法及質(zhì)量標準.................................................156
10.5修前數(shù)據(jù)采集..................................................................157
10.6修后試驗項目及標準..........................................................157
11給水泵驅(qū)動汽輪機................................................................157
11.1設備概況及參數(shù)................................................................157
11.2檢修類別及檢修周期............................................................157
11.3檢修項目.......................................................................158
11.4檢修工序、工藝方法及質(zhì)量標準...................................................158
11.5修前數(shù)據(jù)采集...................................................................165
11.6修后試的項目及標準...........................................................165
第六舒分泵類部分檢修規(guī)程.........................................................166
1給水泵............................................................................166
LI設備概況及參數(shù)..................................................................166
L2檢修類別和檢修周期..............................................................167
1.3檢修項目.......................................................................167
1.4檢修工序和工藝標準...........................................................168
L5修前數(shù)據(jù)采集....................................................................173
1.6修后試驗項目及標準.............................................................173
2給水前置泵.......................................................................173
2.1設備概況及參數(shù)..................................................................173
2.2檢修類別及檢修周期..............................................................174
2.3檢修項目........................................................................174
2.4檢修工序、工藝方法及質(zhì)地標準....................................................17-1
2.5修前數(shù)據(jù)采集....................................................................176
2.6修后試驗項目及標準.............................................................177
3凝結(jié)水泵..........................................................................177
3.1設備概況及參數(shù)..................................................................177
3.2檢修類別及檢修周期.............................................................178
3.3檢修項目.......................................................................178
3.4檢修工序、工藝方法及質(zhì)量標準..................................................178
3.5修前數(shù)據(jù)采集...................................................................181
3.6修后試驗項目及標準.............................................................182
4循環(huán)水泵..........................................................................182
4.1設備概況及參數(shù)..................................................................182
4.2檢修類別及檢修周期.............................................................182
4.3檢修項目.......................................................................182
(5修前數(shù)據(jù)采集....................................................................18-1
4.6修后試齡項目及標準...........................................................185
5閉式循環(huán)冷卻水泵.................................................................185
5.1設斛概況及參數(shù)..................................................................185
5.2檢修類別及檢修周期.............................................................186
5.4檢修工序、工藝方法及質(zhì)量標準..................................................186
5.5修前數(shù)據(jù)采集...................................................................188
5.6修后試驗項目及標準.............................................................188
6輔機循環(huán)水泵.....................................................................188
6.1設備概況及參數(shù).................................................................188
6.2檢修類別及檢修周期.............................................................189
6.3檢修項目.......................................................................189
6.4檢修工序、工藝方法及質(zhì)量標準..................................................190
6.5修前數(shù)據(jù)采集...................................................................191
6.6修后試驗項目及標準...........................................................191
7真空泵............................................................................191
7.1設備概況及參數(shù)..................................................................191
7.2檢修類別及檢修周期.............................................................192
7.3檢修項目.......................................................................193
VI
7.4檢修工序、工藝方法及質(zhì)量標準....................................................193
7.5修前數(shù)據(jù)采集....................................................................195
7.6修后試驗項目及標準..............................................................195
第七部分管閥檢修規(guī)程..............................................................196
1常成管道、閥門...................................................................196
1.1設備概況及參數(shù).................................................................196
1.2檢修類別及檢修周期.............................................................198
1.3檢修項目.......................................................................198
1.4檢修工序、工藝方法及質(zhì)最標準..................................................199
1.5修前數(shù)據(jù)采集..................................................................20-1
L6修后試驗項目及標準..............................................................204
2給水泵最小流量閥.................................................................204
2.1設備概況及參數(shù)..................................................................204
2.2檢修類別和檢修周期..............................................................204
2.3檢修項目........................................................................201
2.4檢修工序和工藝標準..............................................................204
2.5修前數(shù)據(jù)采集..................................................................205
2.6修后試驗項目及標準............................................................205
3汽機調(diào)節(jié)閥.......................................................................206
3」設備概況及參數(shù)..................................................................206
3.2檢修類別及檢修周期............................................................206
3.3檢修項目.......................................................................206
3.4檢修工序、工藝方法及質(zhì)量標準..................................................206
3.5修前數(shù)據(jù)采集..................................................................207
3.6修后試段項目及標準............................................................207
4汽側(cè)安全閥.......................................................................207
4.1設斛概況及參數(shù)..................................................................207
4.2檢修類別及檢修周期............................................................208
4.3檢修項目.......................................................................208
4.4檢修工序、工藝方法及質(zhì)量標準..................................................208
4.5修前數(shù)據(jù)采集..................................................................208
4.6修后試驗項目及標準............................................................208
5高、低壓旁路系統(tǒng)閥門.............................................................208
5.1設備概況及參數(shù)..................................................................208
5.2檢修類別及檢修周期............................................................211
5.3檢修項目.......................................................................211
5.4檢修工序、工藝方法及質(zhì)量標準..................................................211
5.5修前數(shù)據(jù)采集..................................................................212
5.6修后試腌項目及標準...........................................................212
6抽汽逆止門.......................................................................212
6.1設備概況及參數(shù).................................................................212
6.2檢修類別及檢修周期............................................................212
VII
6.3檢修項目........................................................................213
6.4檢修工序、工藝方法及質(zhì)信標準....................................................213
6.5修前數(shù)據(jù)采集....................................................................213
6.6修后試驗項目及標準..............................................................213
第八部分其它項目................................................................214
1采暖加熱站.......................................................................214
1.1設備概況及參數(shù).................................................................214
1.2檢修類別及檢修周期............................................................215
1.3檢修項目.......................................................................215
1.4檢修工序、工藝方法及質(zhì)量標準..................................................215
L5修前數(shù)據(jù)采集....................................................................216
L6修后試驗項目及標準..............................................................216
280/20噸雙鉤橋式起重機檢修規(guī)程標準................................................216
2.1設備概況及參數(shù)..................................................................216
2.2檢修類別及檢修周期..............................................................217
2.3檢修項目........................................................................217
2.4檢修工序、工藝方法及質(zhì)量標準....................................................217
2.5修前數(shù)據(jù)采集....................................................................221
2.6修后試驗項目及標準..............................................................221
VIII
總則
[范圍
本規(guī)程適用于神華神東電力新疆準東五彩灣電廠一期2X350MW機組,所有設備管理人員、檢修人
員、監(jiān)察人員都必須熟悉和遵守本規(guī)程。
2.引用標準
DI./T838-2003發(fā)電企業(yè)設備檢修導則
GB/T19001質(zhì)量管理體系要求
GB/T24001環(huán)境管理體系要求
DT/T748.1-2001火力發(fā)電廠汽機機組檢修導則第1部分
國家電網(wǎng)安監(jiān)[2008]23號國家電網(wǎng)公司電力安全工作規(guī)程(火電廠動力部分)
(電力工業(yè)技術管理法規(guī)》
《火力發(fā)電廠汽水管道設計技術規(guī)定》
《火力發(fā)電廠汽水管道設計技術規(guī)定》
《電力建設施工及臉收技術規(guī)范(汽輪機機組篇)》DL5011-92
W電力建設施工質(zhì)量驗收及評價規(guī)程(汽掄發(fā)電機組)3DL/T5210.3—2009
《電力建設施工質(zhì)量驗收及評價規(guī)程(管道及系統(tǒng))》
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