OQC作業(yè)指導(dǎo)書-檢查和放貨程序

StandardOperatinStandardOperatingProcedureTitle:OQCInspection&ReleaseShippingProcedureDocumentNo:SOPOQC0003Rev:AOQC檢查和放貨程序EffectiveDate:OwnerDept.:TTAOQCFormNo.:QSAF0001BPagePAGE2of11RevisionChangeOriginatorIssuedDateA1.ThisSOPOQC0003replaceTAQUCP004.Ted.chen26Aug,092.Added5.5.2&5.5.3Item.DistributionList[]Administration[]A&P[]Costing[]Customs[]CustomerService[]DCC[]ENG/R&D[]F&A[]Facility&EHS[V]FWH[]HR[]IQC[]IT[]MachineShop[]M&C[]MKT[]OPD[V]OQC[]OutsourcingQE[]PIE[]PlasticShop[]PMC[V]Production[]PUR[]QE[V]QSA[]Regulatory[]ReliabilityLab[]RWH[]Shipping-Import[]Shipping-Export[]SQE[]ToolingGroup[]Others[][]OriginatorSigned:Date:OwnerDept.HeadorManagerReviewed:Date:QSAManagerReviewed:Date:ManagementRepresentativeApproved:Date:1.0Purpose/目的Thedocumentistoestablishtheprocedureforprocessandfinishedgoodsinspection,insureproductsqualitytomeetdesignrequirement,providefineproductstocustomer.針對(duì)本公司的生產(chǎn)過(guò)程及成品的檢查規(guī)範(fàn)流程,以確保產(chǎn)品的質(zhì)量滿足設(shè)計(jì)要求及向顧客提供優(yōu)良的產(chǎn)品.2.0Scope/適用范圍ThisprocedureisappliedtoTTAOQCoperation.此文件適應(yīng)於TTAOQC的運(yùn)作.3.0Definitions/定義3.1OQC–OutgoingQualityControl/出貨品質(zhì)控製.3.2SO--SaleOrder/銷售訂單.3.3QCP—QualityControlPlan/品質(zhì)控製計(jì)劃.3.4BOM-BillofMaterial/物料清單.3.5MIL-STD-105E/美國(guó)軍用抽樣標(biāo)準(zhǔn)-105E.3.6PPBR—Process/ProductBondReport/製程/產(chǎn)品聯(lián)合報(bào)告.3.7PPPB—ProcedureonProcess/ProductBond/製造過(guò)程/產(chǎn)品不合格控製程序.3.8AtypeNewModel:NeverproducedinTTA.A類–全新型號(hào),從未在TTA生產(chǎn)過(guò)之產(chǎn)品.3.9BtypeConversionModel:Newversionofexistingmodel.B類–衍生型號(hào),現(xiàn)有型號(hào)改型版本(即NewVersion).3.10CtypePackingchangeModel:Differentpackageofexistingmodel.C類–現(xiàn)有型號(hào)因包裝不同而衍生的型號(hào).3.11DtypeOldModel:Producedmanytimes.D類–已多次生產(chǎn)之型號(hào).3.12Dept.department/部門.3.13F/GFinishedGoods/成品.3.14MEManufacturingEngineering/製造工業(yè)工程部.3.15QEQualityEngineering/品質(zhì)工程部.3.16AQLAcceptanceQuantityLevel品質(zhì)接收水準(zhǔn).4.0Responsibility/職責(zé)4.1ProductionDept/生產(chǎn)部Executeproductionplan,makesurethattheproductioncanbefinishedontimeandpaste“FinishedGoodsForQAInspectionForm”onthefinishgoods.執(zhí)行生產(chǎn)計(jì)劃,保證按時(shí)完成生產(chǎn),並在做好的產(chǎn)品上貼“成品待QA抽查表”.4.2OQC/出貨品質(zhì)控製Executethesamplinginspectionforfinishgoods.OQC執(zhí)行出貨產(chǎn)品的抽樣檢驗(yàn).4.3F/Gstore/成品倉(cāng)Conveythefinishgoodsonlineintowarehouseandloadthequalifiedgoodsintocontainer.將生產(chǎn)部做好的產(chǎn)品搬運(yùn)至倉(cāng),同時(shí)將抽樣檢驗(yàn)合格的產(chǎn)品裝櫃.5.0Procedure/程序Preparedbeforeinspection.驗(yàn)貨前的準(zhǔn)備.5.1.1..OQC&QEEngineerprepareOQCinspectioninstructionsheetaccordingtotherelativeQCPbeforeproduction.生產(chǎn)前OQC及QE工程師需根據(jù)產(chǎn)品QCP製定OQC檢查指示.5.1.2..Firstsamplecheck:CheckSO、BOM、PackingMethodetc.首件樣板檢查核對(duì)SO、BOM、包裝方法等.InspectionCandDtypeproductsaccordingtorelativeOQCinspectioninstructionsheet.根據(jù)相關(guān)的OQC檢查指示對(duì)C和D類產(chǎn)品進(jìn)行檢查.InspectionAandBtypeproductsexceptaccordingtorelativeOQCinspectioninstructionsheet,belowitemalsoneedtobeinspected.除了根據(jù)相關(guān)的OQC檢查指示對(duì)A和B類產(chǎn)品進(jìn)行檢查外,還需要檢查以下項(xiàng)目.Confirmrelativeproduct"NewModelReleaseNote".確認(rèn)相關(guān)產(chǎn)品的“新產(chǎn)品放行條”.Checksafetycertification(ifyes)andpackageinformation.確認(rèn)安全認(rèn)証(如有)及包裝資料.CompareproductionwithPilotrunresult:Theaboveconfirmationisok,thenpermittocontinueproducing.Ifhaveanyproblem,OQCneedtoinitiatePPPBandfollowuptheproblemtillsolvingit.比較生產(chǎn)與PILOTRUN(試產(chǎn))結(jié)果:在確認(rèn)無(wú)誤後,則允許繼續(xù)生產(chǎn).如有問(wèn)題,OQC需要啟動(dòng)製造過(guò)程/產(chǎn)品不合格品控製程序,同時(shí)對(duì)問(wèn)題跟進(jìn)解決.5.2SamplingInspection抽樣檢驗(yàn).5.2.1SamplingSize:Samplingsamplefor5pcsunitseach2hours;Implementitcompliedtocustomersuggestionsamplingplan,ifCustomerhavespecialrequirements.抽樣數(shù):按每?jī)尚r(shí)5pcs機(jī)抽取樣板;如果客戶對(duì)檢驗(yàn)有特別要求,則按客戶要求抽樣計(jì)劃執(zhí)行.5.2.2Package&appearance&functionandHi-PotetcinspectionaccordingtoOQCinspectioninstructionsheet.根據(jù)OQC檢查指示進(jìn)行包裝,外觀,功能及高壓等方面的檢查.5.2.3Recordtheinspectionresultinto"FinishedGoodsInspectionReport"andtherelativerecordreports.Whensamplesizeismorethan20pcs,OQCshallrecord20pcsperformancedataatleast;ifsamplesizeislessthan20pcs,OQCwritedownallsamplerecord.將檢查結(jié)果記錄在“成品檢查報(bào)告表”及相關(guān)記錄報(bào)表上.當(dāng)抽樣樣板數(shù)量超過(guò)20pcs時(shí),性能測(cè)試數(shù)據(jù)至少需要記錄20pcs,如果樣板數(shù)少於20pcs時(shí),OQC記錄實(shí)際樣品數(shù)的數(shù)據(jù).5.3ReliabilitytestrefertorelativeQCP.可靠性測(cè)試參照相關(guān)的品質(zhì)保證計(jì)劃.5.4SparePartsInspection/備用零件檢查:SamplingapartforconfirmingthestructureandmaterialineverySO.Iftheconfirmationisok,forwardtoinspectionaccordingtoMIL-STD-105ELEVELIISamplingsample,afterwardwillinspectthesamplevisualandfunction.在每個(gè)SO中取一件進(jìn)行結(jié)構(gòu)確認(rèn)和物料核對(duì),確認(rèn)無(wú)誤後,按照MIL-STD-105ELEVELII進(jìn)行抽樣,然後對(duì)樣品進(jìn)行外觀及功能檢查.5.5Nonconformanceanalysisanddisposition不良品分析處理.5.5.1..OQCmustimmediatelyinitiatePPPB,afterconfirmedwithME/ProdDeptifthedefectswasfoundbyOQC.OQC發(fā)現(xiàn)的不良品,在與ME、生產(chǎn)部確認(rèn)無(wú)誤后,必須立刻啟動(dòng)”製造過(guò)程/產(chǎn)品不合格控製程序(PPPB).5.5.2Whenbelowconditionappear,weneedtostopproduction.當(dāng)以下情況出現(xiàn)時(shí),我們需要停止生產(chǎn)..ProdDept.takereworkorsortingmethodbutitcannotsolvetheproductdefect.生產(chǎn)部採(cǎi)用了加工或選貨的辦法,但不解決產(chǎn)品缺陷的.Defectiveratewasover5%online.生產(chǎn)線的壞品比例超過(guò)5%.OQCfind3oroversimilardefectscontinuously.OQC連續(xù)抽到3個(gè)或3個(gè)以上相同的不良品.ProdDept.canresumeproductionwhenProdDeptcantakeeffectivecorrectiveaction.Atthesametime,ProdDeptneedtoreworkstoragefinishgoods.AllunitscandeliveryafterOQCre-inspectionpass.當(dāng)出生產(chǎn)部能採(cǎi)取有效的糾正措施,則可以恢複生產(chǎn).同時(shí),生產(chǎn)部需要返工倉(cāng)存成品機(jī),只有在OQC重驗(yàn)合格後才可以走貨.5.5.4..Preventiveactionneedtorecordon"PPBR".解決方案需記錄於“製造過(guò)程/產(chǎn)品不合格聯(lián)合報(bào)告”上.5.5.5..MQEneedtoauditandmonitortheimplementationstatusofcorrectiveactionanditseffect.MQE稽查及監(jiān)察所訂之改善措施及效果.5.5.6..Thecorrectiveactioncanbeimplementedeffectively,thenmayclose"PPBR".Ifstillhavesomequestionaboutit,needtocontinuefollowingup,asfarasitisclosed.如解決方案有效執(zhí)行,則可以將“製造過(guò)程/產(chǎn)品不合格聯(lián)合報(bào)告”結(jié)案,如有問(wèn)題,則繼續(xù)跟進(jìn),直至結(jié)案.5.6Finishedgoodsandsparepartsmanagement.成品機(jī)和備用零件的處理.5.6.1..OQCinspectorwillsignonthe“FinishedgoodswaitQAtoinspectform”whenOQCinspectorwasinspecting.當(dāng)OQC檢查員在驗(yàn)貨時(shí),檢查員將在“成品待QA抽查表”上簽名.5.6.2.Whensamplinginspectionpass,OQCinspectorwillstamptheblue‘’TTAQApass’’stampOnthe‘’FinishedgoodswaitQAtoinspectform’’.Thepassunitscantransferinfinishgoodswarehouse.若抽查合格,OQC檢查員將在’’成品待QA抽查表’’上蓋藍(lán)色的’’TTAQApass’’章,這些合格的成品能入成品倉(cāng).5.6.3..WhensamplinginspectionReject,OQCinspectorwillstampthered“TTAQAreject”stamponthe““FinishedgoodswaitQAtoinspectform”,TherejectedunitsneedtoreturntoproductionDeptforrework,Afterrework,OQCarrangetoreinspect.若抽查不合格,OQC檢查員將在“成品待QA抽查表”上蓋紅色的“TTAQAREJECT”章.該批拒收的貨物需退回生產(chǎn)部返工,返工後,OQC重新進(jìn)行檢查.5.6.4..Stampsampleasbelow:/印章示例如下:Blue"QAPASS"stampRed"QAREJECT"stamp藍(lán)色``QA合格``印.紅色``QA不合格``印.5.7InventoryAudit/倉(cāng)存稽查5.7.1..OQCcolleaguesneedtorandomlyauditenvironmentoffinishedgoodsstorenotlessthanoncebyoneweek.Audititemasbelow:OQC人員需對(duì)成品倉(cāng)環(huán)境進(jìn)行每周至少一次不定時(shí)稽查,稽查范圍包括:Environment:exhaustingsystem(Iffanrun);Iffinishedgoodsareundersunorrainornot.環(huán)境:排風(fēng)系統(tǒng)(排風(fēng)扇是否打開);貨物是否被日光曝曬或淋雨(潮濕).Finishedgoodsinstore:IfgoodsputisevidentbyModelornot;Goodspackageboxisveryintegratedornot.存貨:存貨擺放是否分型號(hào);存貨包裝箱是否完整.Mark&record:Whethergoodswithcustomersymbolornot;Shipmentisprocessinginsequence(Firstinfirstout)andshipmentrecordsiscorrect.標(biāo)識(shí)及記錄:存貨是否有客戶標(biāo)識(shí),出貨是否按序(先進(jìn)先出)及出貨記錄是否正確.5.7.2..Goodsaudit/存貨稽查.Goodsauditisgoingunderbelowcondition:存貨稽查在下列的情況下進(jìn)行:TTAreceivedcustomercomplain.TTA收到客戶投訴.OQCsamplinginspectandfoundalotofmajor&criticaldefections.OQC抽樣檢查發(fā)現(xiàn)許多嚴(yán)重和致命的壞品.5.8Releaseshipping/放貨5.8.1..Donotneedcustomeror3rdfacettoinspect,productscanreleaseshippingafterOQCinspectionPass.不需客戶或第三方驗(yàn)貨,OQC驗(yàn)貨合格後可以安排出貨.5.8.2.Needcustomeror3rdfacettoinspect,productscanreleaseshippingafterOQCinspectionpassandcustomeror3rdfacetinspectionpass.需要客戶或第三方驗(yàn)貨,必須在OQC驗(yàn)貨合格和客戶或第三方驗(yàn)貨合格後方可安排出貨.6.0Refereddocuments:/參考文件:6.1TAQUCP011Procedureonprocess/ProductBond/製程過(guò)程/產(chǎn)品不合格控製程序.6.2TAPIEP005NewModelFollowUpProcedure/新產(chǎn)品跟進(jìn)程序.6.3OQCF0017FinishedGoodsInspectionReport成品檢查報(bào)告.6.4PDNF0007FinishedGoodswaitQAtoinspectform/成品待QA抽查表(隨貨放行).6.5OQCF0018DockAuditReport/存貨稽查報(bào)告.6.6OQCF0012PPBR製程/產(chǎn)品聯(lián)合報(bào)告.6.7OQCF0026NewModelReleaseNote新產(chǎn)品放行條.start7.0Flowchart流程圖startPASSEndToshipNoNeedcustomeror3rdfacettoinspectionPassYesYesNoYesNoAsCandDtypeproducts,samplinginspectionInitiatePPPBYesNoNOQCrelease“pass”“Finishedgoodsinspectionreport”toF/GstoreCustomeror3rdfacetinspectionInitiatePPPBF/GtobeinspectedAsAandBtypeproductssamplinginspectionFirstproducedproductsPASSEndToshipNoNeedcustomeror3rdfacettoinspectionPassYesYesNoYesNoAsCandDtypeproducts,samplinginspectionInitiatePPPBYesNoNOQCrelease“pass”“Finishedgoodsins