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TheRiseoftheHydrogenEconomy
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Overthepastthreedecades,hydrogenhasmadeslowbutsteadystridestowardbecomingafeasiblealternativetotraditionalfuel.Itsrelevanceand
demandhavegrownsubstantially,fueledbytheneedformorecleanenergytomeetambitioussustainabilitytargets.
Whilethepushforeco-friendlyenergyhasbeena
catalystforalternativefuels,theRussia-Ukrainewarhasbeenaneye-openerforglobalenergymarkets1.Theenergycrisisresultingfromdependenceon
Russianoilandnaturalgashasbeenastarkreminderoftheneedtodecreasedependenceonfossilfuels
anddiversifyfuelsandtheirsources.
Hydrogencandiversifytoday’senergymix,withtheadditionaladvantageofhelpingachievesustainabilitygoalsusingblueandgreenhydrogen,whichare
cleanerformsofthefuel.
In2022,theglobaldemandforhydrogenreached
anewhighof113milliontons,accountingfor2.8%offinalglobalenergyconsumption2.Muchofthe
increaseindemandcamefromtraditionalhydrogenusers,suchaspetroleumrefiningandchemical
production.
THERISEOFTHEHYDROGENECONOMY:ANOPPORTUNITYFOROIL&GASCOMPANIES
However,2022alsosawanunprecedentedmomentumofhydrogenconsumptioninthetransportationindustry,withdemandtotaling48thousandtons,a60%increaseover20212.Themajorityofthishydrogenwasusedbytrucksandbuses.Thenumberofheavy-dutyhydrogentruckspluggedintothelogisticsframeworkincreased
sixfoldin2022comparedto2021.
Ashydrogenmakesfurtherheadwayintotheenergyandtransportationecosystem,theneedtobolsteritsentire
supplychainincreases—fromtheproductionofblueorgreenhydrogentotransmissionacrosscontinents,utilizationasafuelandreusablestorage.Oilandgascompaniesareinpolepositiontodrivethecreationofthehydrogeneconomyandsupplychainofthefuture:
Oilandgascompaniesregularlyproducehydrogen
asaby-productofthefrackingprocess,duringwhich
carbondioxideisalsogeneratedandexpelledintothe
atmosphere.Thisby-productisknownasgrayhydrogen.
Carboncaptureandutilizationsystems(CCUSs)will
helpremovemuchofthecarbondioxidefromthe
productionprocesstoproducecleaner“blue”hydrogen.DevelopingandimplementingsuchCCUSsolutionsinexistingoilplantsisanecessarystepforoilcompaniestoproducecleanhydrogenforthefuture.
GrayHydrogenBlueHydrogenGreenHydrogen
NaturalGas
CO2
Hydrogen
UndergroundStorage
NaturalGas
Hydrogen
O2
Green
Electricity
Water
Hydrogen
CO2
Fig.1:TheColorsofHydrogen
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KeybenefitsofusingCCUStoproducebluehydrogen:
?Reducedgreenhousegasemissions:Blue
hydrogenhasasignificantlylowercarbonfootprintthantraditionalgrayhydrogen2.
?Affordableandabundantfeedstock:Naturalgasisarelativelyabundantandaffordable
fossilfuelthatcanproducebluehydrogenatacompetitivecost.
?Existinginfrastructure:CCUStechnology
canbeintegratedwithexistingsteammethanereformingplants,whichcanreducethecostofdeployingbluehydrogenproduction.
Whenitcomestogreenhydrogen—thecleanest
methodofhydrogenproduction—thetechnological
prowessandimpendingtransitiontoenergyprovidersmakeoilcompanieswell-suitedtodevelopelectrolyzerplantstoproducegreenhydrogenfromwater.
TheCostofHydrogenUpgrades
Asthedemandforsustainablefuelincreases,oilandgascompaniesmustinvestinequipmentupgrades.
THERISEOFTHEHYDROGENECONOMY:ANOPPORTUNITYFOROIL&GASCOMPANIES
ForsourcingprofessionalsinCCUSprojects,absorbers,strippers,heatexchangersandcompressorswouldbethebig-ticketCAPEXitemsinthenearfuture—heat
exchangersbeingthemostcapital-intensive(~60%)becauseoftheircomplexityandthelargenumber
requiredacrosstheCCUSvaluechain4.
Thepotentialspendingontheaboveequipment
forCCUSprojectsinthe2022-31periodhasbeen
peggedatUSD3.7billion4.Oilandgascompanies
alreadyhaveastrategicbaseofmanufacturersthatsupplyallthisequipmentforuseatsomestageinthecurrentframework.
Forexample,heatexchangersareextensivelyusedincrackingunitsforliquefactionanddistillation.
OilcompaniescanextendexistingrelationshipswithsupplierssuchasAlfaLavaltoreduce
sourcingefforts,accelerateco-developmentofheatexchangersspecifictoCCUSrequirementswith
incumbentsandlowerprocurementcosts.CCUSimplementationpresentsahugeopportunityforperipheralequipmentsuppliers,EPCcompanies,pipelinemanufacturers,etc.Oilcompaniescan
alsoexplorestrategicpartnershipswithselected
advancedincumbentsforturnkeyprojects,
providingfurtherbenefitsofspendconsolidationandfasterdeployment.
GREENHYDROGEN
WATER
△
H2
H2
H2
HYDROGENSTORAGE
PV
WIND
BATTERY
PIPELINEANDCOMPRESSION
ELECTROLYZER
OXYGEN
BLUEHYDROGEN
H2
CO2
REFORMER
PIPELINEANDCOMPRESSION
CH4
CCUS
Fig.2:Green&BlueHydrogenProduction9
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800
700
USDMillion
600
500
400
300
200
100
0
20122013201420152016201720182019202020212022202320242025202620272028202920302031
CompressorsHeatExchangersStrippersAbsorbers
Note:Estimatesarebasedonvisibleprojects.
Source:S&PGlobal
Fig.4:CCUSSpendingbyEquipmentType3
AcasestudyinCCUSimplementation
Today,about35commercialfacilitiesworldwideapplyCCUStoindustrialprocesses,fueltransformationandpowergeneration,withatotalannualcapturecapacityofalmost45MtCO2.MomentuminCCUSadoption
hasgrownsubstantiallyinrecentyears,witharound300projectsinvariousstagesofdevelopmentacrosstheCCUSvaluechain5.
TheQuestCarbonCaptureandStorage(CCS)
Project,developedbyShellaspartoftheAthabascaOilSandsProject(AOSP)inAlberta,Canada,istheworld’sfirstcommercial-scaleCCSprojectforanoilsandsoperation6.
TheQuestCCSprojectcaptures,transportsandstoresundergroundmorethanonemilliontonsofCO2fromShell’sScotfordUpgradernearFort
Saskatchewan,whichwasopenedin2003toprocess
bitumenfromMuskegRiverandJackpineoilsandsminesofAOSP,ajointventureofShell(60%),
Chevron(20%)andMarathonOil(20%)6.
AstheQuestCCS’sdesigner,builderandoperator,ShellstartedconstructionontheUSD$1.35billionprojectinSeptember2012.TheCCSprojectbeganoperationsinNovember2015.Itcutsone-thirdof
directCO2emissionsfromtheScotfordUpgrader,whichisequivalenttotaking250,000carsofftheroadannually6.
AmericanmultinationalengineeringandconstructionfirmFluorwasresponsiblefortheEPCservicesforthecaptureportionoftheQuestCCSproject5.To
minimizecapitalcostsandreducedisruptionstotheexistingoperatingfacility,Fluorimplementedamodularexecutionstrategyoffabricating
theinterlockingmodulesoffsiteanddeliveringthemtothesiteforrapidinstallation.Fluor’s
designapproach,whichcompressesthespace
requirementsofatypicalplant,reducesmaterial
quantitiesandtheconstructionlaborhoursrequiredinthefield6.
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ShellplanstoexpandtheQuestCCSprojectto
captureandstoremoreCO2.In2022,ShellannouncedplanstobuildanewCCSprojectcalledPolarisatits
Scotfordrefineryandchemicalsplant.ThePolaris
projectisexpectedtohaveacapturecapacityof
approximately3milliontonnesofCO2peryear7.ShellisalsoworkingtodevelopnewCCStechnologiesthataremoreefficientandcost-effective.
ThecompanyisalsoworkingtopromotetheadoptionofCCStechnologybyotheroilandgascompaniesand
THERISEOFTHEHYDROGENECONOMY:ANOPPORTUNITYFOROIL&GASCOMPANIES
bygovernments.TheQuestCCSprojectisashining
exampleofhowtheoilandgasindustrycanworkto
reduceitsenvironmentalimpact.Theprojectishelpingtopavethewayforamoresustainablefutureforthe
energysector.
SupplychainconsultingfirmslikeGEPhavelong-
standingexpertiseinidentifyingandleveraging
procurementsynergiesintheenergysector,makingthempotentialstrategicpartnersforoilandgas
companiesinthetransitiontocleanenergy.
Collaboration
Description
口nBASF
?Shellisexploringthepossibillityofacarboncaptureandstorage(CCS)hubandbiofuelsplantatitspetrochemicalcomplexinSingaporefollowingtheSingaporeangovernment’stargetofcapturing2millionTPAofCO2fromtheenergyandchemicalssector.
?ShellandBASFarecollaborationonacarboncapturesolution,andareworkingtogethertoevaluate,de-risk,anddeployBASF’sSorbeadAdsorptionTechnologyforpre-and
post-combustionCarbonCaptureandStorage(CCS)applications.
?ExxonMobilislookingtobuildcarbondioxide(CO2)capturehubsinsomeofSoutheastAsia’sheavyindustrialareassuchasSingaporeandconnectingthemtostoragesiteselsewhereintheregion.
?IthasalsoannouncedaproposaltoestablishaUSD$100billionpublic-privateCCSproject,whichcouldstoreupto50millionmetrictonnesofCO2by2030.
?ExxonMobilhasalsopartneredwithPertaminatodevelopCCUSinSoutheastAsia.
?WithExxonMobil,Pertaminaplanstocapturecarbonbeforestoringitindepleted
reservoirsownedbyPertamina.Theworkingrelationshipwillinvolvethecompaniessharingtechnicalsubsurfacedatainadditiontoreviewingthereuseofexisting
infrastructurefortransportation.
?SaudiAramcohassignedfiveagreementswithFrenchcompaniesintheareasofcarboncapturetechnology,artificialintelligenceandlocalmanufacturing.
Table1:KeyO&GCCUSCollaborations8
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LeveragingExisting
InfrastructureCanEaseDistributionChallenges
Mosthydrogenusedworldwidetodayisproduced
atorclosetowhereitisutilized—typicallyatlarge
industrialsites.Theinfrastructureneededtodistribute
hydrogentothenationwidenetworkoffuelingstationsrequiredforwidespreaduseinfuel-cellelectricvehicles
stillneedstobedeveloped.Theinitialrolloutfor
vehiclesandstationsfocusesonbuildingoutthesedistributionnetworks.
Hydrogenisdistributedthroughthreemethods:pipelines,
high-pressuretubetrailersandliquifiedhydrogen
tankers9.Creatingtheinfrastructuretodistributeand
deliverhydrogentohubsandthousandsoffuture
individualfuelstationspresentsmanychallenges.
Hydrogenhaslessenergyperunitvolumethanany
otherfuel,makingitmoreexpensivetotransport,store,anddelivertoenduserspergallonofgasoline.
Buildinganewhydrogenpipelinenetworkrequires
highinitialcapitalcosts,andthepropertiesofhydrogenpresentuniquechallengesinpipelinematerialsand
compressordesign.
Leveragingexistingnaturalgasinfrastructurewould
avoidthesignificantcapitalcostsofdevelopinganew
transmissionanddistributioninfrastructure.Atechnical
concernisthehydrogen-embrittlementofweldsused
inthefabricationofpipelinenetwork.Toovercomethischallenge,oilandgascompaniescanadapttheexistingpipelinetodeliverablendofhydrogenandnaturalgas.
Apotentialalternativesolutionistousefiber-reinforced
polymer(FRP)pipelinesinsteadofsteelpipesfor
distribution—anaddedbenefitbeinga20%reductionininstallationcostscomparedtoconventionalpipelines.TheglobalmarketforFRPisvaluedatUSD53billionin2020andisexpectedtogrowataCAGRof6.4%10.
OilcompaniescangetaheadbyforgingcontractsforsupplyingkeypolymerrawmaterialtoleadingFRPmanufacturerssuchasOwenCorning,SaintGobain,etc.,andbuyingbackFRPpipelinesat
muchlowercosts.
Transmissionofhydrogenoverlongdistancesin
tankerspresentsitschallenges—pressurizationofhydrogengasintoliquidwouldconsumeenormousamountsofpressurizationenergyandrequire
speciallydesignedcompressors.Themaintenanceofsub-criticaltemperaturerequirescryogenic
refrigeratingequipment.
Thesesystemswouldformthebiggestcost
componentsforhydrogenlong-distancedistributionmarketplayers.Oilandgasfirmscanleverage
existingpartnershipswithleadersinthecompressorandrefrigerationspace,suchasSiemensand
GeneralElectric,toco-developthetechnologyandinfrastructurerequiredtobuildahydrogen-specificlogisticsnetwork.
Hydrogenneedstobestoredtobuildinventoryto
meetsupply-demandfluctuations.Currently,themostviableoptionisundergroundstorageindepleted
naturalgasfields,aquifers,repurposedsaltcaverns,orlinedhard-rockcaverns.Oilandgascompanies
canpotentiallystorehydrogenintheirdepleted
reservoirs.Itoffersthepotentialforalow-costenergystoragesolutionthatusesexistinginfrastructure.
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Conclusion
Carboncapturecanpavethewayfortheshort-termproductionofcleanhydrogen.Oilandgascompaniesmustinvesttodayindevelopingcost-effectiveand
efficientCCUStechnologieswhileleveraginglong-
standingrelationshipswithequipmentmanufacturers,EPCfirms,etc.
TheCCUSfacilitiescanbeinstalledinhydrogen-
producingfieldsandacrossallcompatiblefuel
generationcentersofanoilcompany,drivingfurthercostbenefitsandreducingcarbonfootprint.In
thelongterm,oilandgascompaniescanexplorealternativehydrogenproductionmethodsvia
electrolysisofwatertoyieldgreenhydrogen.By
embracinghydrogen,oilandgascompaniescanplayasignificantroleintheenergytransition,diversify
theiroperations,reducetheirenvironmentalimpactandpositionthemselvesforfuturegrowthinthe
evolvingenergylandscape.
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References
1“Russia’sWaronUkraine,”InternationalEnergyAgency,
February2022.Retrieved11July2023from
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topics/russias-war-on-ukraine
2“GlobalHydrogenReview,”InternationalEnergyAgency,
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https://www.
/reports/global-hydrogen-review-2023
3“Thedifferencebetweengreenhydrogenandbluehydrogen,”
Petrofac,August2022.Retrieved11October2023from
https://
/media/stories-and-opinion/the-difference-
between-green-hydrogen-and-blue-hydrogen/
4“HowBigistheCCUSMarketforEquipmentSuppliers?,”SPGlobalCommodity,May2022.Retrieved11July2023from
/commodityinsights/en/ci/research-
analysis/how-big-is-ccus-market-for-equipment-supplier.html
5“CarbonCapture,UtilizationandStorage.”InternationalEnergy
Agency,September2022.Retrieved11July2023from
https://
/reports/carbon-capture-utilisation-and-storage-2
6“QuestCarbonCaptureandStorageProject,Alberta,”
HydrocarbonsTechnology,January2023.Retrieved11July
2023from
/projects/
quest-carbon-capture-and-storage-project-alberta/
7“ShellProposesLarge-ScaleCCSFacilityinAlberta,”Shell
Canada,July2023.Retrieved16October2023from
https://
www.shell.ca/en_ca/media/news-and-media-releases/news-
releases-2021/shell-proposes-large-scale-ccs-facility-in-alberta.
html
8“GEPGURUAnalysis
9“HydrogenProductionandDistribution,”U.S.DepartmentofEnergy,March2015.Retrieved11July2023from
https://afdc.
/fuels/hydrogen_production.html
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pipe-market
8
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AUTHOR
AyushSisodia
ArnabKumarKhanra
connectwithGEP
GEP?deliversAI-poweredprocurementandsupplychainsolutionsthathelpglobalenterprisesbecomemoreagileandresilient,operatemoreefficientlyandeffectively,gaincompetitiveadvantage,boostprofitabilityandincreaseshareholdervalue.
Freshthinking,innovativeproducts,unrivaleddomainexpertise,smart,
passionatepeople—thisishowGEPSOFTWARE?,GEPSTRATEGY?andGEPMANAGEDSERVICES?togetherdeliverprocurementandsupplychainsolutionsofunprecedentedscale,powerandeffectiveness.Ourcustomersaretheworld’sbestcompanies,includingmorethan550Fo
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