T/CSIA 017-2024塔式起重機(jī)再制造技術(shù)規(guī)程

ICS53.020.20

CCSJ80

團(tuán)體標(biāo)準(zhǔn)

T/CSIA017—2024

塔式起重機(jī)再制造技術(shù)規(guī)程

Technicalregulationsofremanufacturingfortowercranes

2024?05?24發(fā)布2024?06?01實(shí)施

中國安全產(chǎn)業(yè)協(xié)會(huì)發(fā)布

中國標(biāo)準(zhǔn)出版社出版

T/CSIA017—2024

目次

前言··························································································································Ⅲ

引言··························································································································Ⅳ

1范圍·······················································································································1

2規(guī)范性引用文件········································································································1

3術(shù)語和定義··············································································································1

4一般要求·················································································································3

4.1通則··············································································································…3

4.2再制造流程·····································································································…4

4.3再制造設(shè)計(jì)·····································································································…4

4.4再制造產(chǎn)品的質(zhì)量要求······················································································…5

4.5金屬結(jié)構(gòu)件的再制造·························································································…5

4.6機(jī)構(gòu)的再制造··································································································…5

4.7電氣系統(tǒng)的再制造····························································································…5

4.8液壓系統(tǒng)的再制造····························································································…6

4.9安全保護(hù)裝置的再制造······················································································…6

5再制造性評估···········································································································6

5.1要求··············································································································…6

5.2參數(shù)選擇········································································································…6

5.3指標(biāo)要求········································································································…7

5.4指標(biāo)內(nèi)容········································································································…7

5.5定性評估········································································································…7

5.6定量評估········································································································…7

5.7定量評估流程··································································································…8

5.8評估結(jié)果使用··································································································…8

6再制造技術(shù)與過程要求·······························································································8

6.1拆解··············································································································…8

6.2清洗··············································································································…9

6.3分類·············································································································…10

6.4修復(fù)·············································································································…10

6.5涂裝·············································································································…11

6.6裝配·············································································································…11

7標(biāo)識·····················································································································13

7.1要求·············································································································…13

Ⅰ

T/CSIA017—2024

7.2標(biāo)識方式·······································································································…13

8出廠驗(yàn)收···············································································································13

8.1要求·············································································································…13

8.2外觀驗(yàn)收·······································································································…14

8.3性能驗(yàn)收·······································································································…14

8.4標(biāo)識驗(yàn)收·······································································································…14

8.5出廠文件驗(yàn)收·································································································…14

8.6包裝驗(yàn)收·······································································································…14

附錄A（資料性）更新的零部件······················································································15

附錄B（資料性）再制造工藝流程···················································································16

附錄C（資料性）再制造性定量評估流程··········································································17

附錄D（資料性）拆解方法····························································································18

附錄E（資料性）清洗方法····························································································19

附錄F（資料性）再制造修復(fù)技術(shù)分類·············································································20

附錄G（資料性）不同失效模式再制造零部件修復(fù)原則························································21

附錄H（資料性）再制造裝配流程···················································································22

附錄I（資料性）再制造裝配方法···················································································23

附錄J（資料性）再制造產(chǎn)品標(biāo)識編碼·············································································24

Ⅱ

T/CSIA017—2024

前言

本文件按照GB/T1.1—2020《標(biāo)準(zhǔn)化工作導(dǎo)則第1部分：標(biāo)準(zhǔn)化文件的結(jié)構(gòu)和起草規(guī)則》的規(guī)

定起草。

請注意本文件的某些內(nèi)容可能涉及專利。本文件的發(fā)布機(jī)構(gòu)不承擔(dān)識別專利的責(zé)任。

本文件由中國安全產(chǎn)業(yè)協(xié)會(huì)提出并歸口。

本文件起草單位：上海龐源機(jī)械租賃有限公司、江蘇天宙檢測有限公司、山東中建物資設(shè)備有限公

司、江蘇融合達(dá)豐機(jī)械工程有限公司、廣東亮劍工程裝備服務(wù)有限公司、長沙市成誠工程機(jī)械租賃有限

公司、鄭州祥龍建筑機(jī)械租賃有限公司、江西中天智能裝備股份有限公司、馬尼托瓦克起重設(shè)備（中國）

有限公司、浙江虎霸建設(shè)機(jī)械有限公司、長沙海川自動(dòng)化設(shè)備有限公司、立邦工業(yè)涂料（上海）有限公

司、建峰索具有限公司、武漢港迪技術(shù)股份有限公司、南京工業(yè)大學(xué)、成都久和至誠智能裝備有限責(zé)任

公司、北京市建設(shè)機(jī)械與材料質(zhì)量監(jiān)督檢驗(yàn)站有限公司、江西飛達(dá)電氣設(shè)備有限公司、中建機(jī)械有限公

司、徐工集團(tuán)徐州建機(jī)工程機(jī)械有限公司、江泰保險(xiǎn)經(jīng)紀(jì)股份有限公司華東分公司、中聯(lián)重科建筑起重

機(jī)械有限責(zé)任公司、樂清市波坦起重電器有限公司、北京元吉祥建筑機(jī)械工程技術(shù)有限公司、西安豐樹

電子科技發(fā)展有限公司、無錫金裕建筑機(jī)械租賃有限公司、山西省工程機(jī)械有限公司、山東富友科技有

限公司、四川觀想科技股份有限公司、南通興建機(jī)械科技有限公司、浙江省建設(shè)工程機(jī)械集團(tuán)有限

公司。

本文件主要起草人：柴昭一、殷晨波、蒙智峰、張燕娜、喬文華、王善科、仕軍、唐逍、彭皓、羅志剛、惠鵬、

鄧建林、呂衛(wèi)東、朱海知、倪建軍、趙宏鑫、譚文海、謝鳴、肖開波、謝貽東、王洪燕、羅鶴飛、曹正峰、米成宏、

殷群、盧俊濤、臧彩靜、崔巖、楊靜、施紅健、程珂、李碧玉、李楠楠、楊紅星、沈建榮、陳勇衛(wèi)、曹小榮、王高榮、

姚萃、紀(jì)緒潮、湯小偉、馮浩、賈東東、翟俊勇、彭善忠、周星、高波、丁小偉、張虎陳、周鴻剛、朱輝、唐洪亮、

于海旺、彭新元、劉文華、宋世軍、鄭響東、禇鵬程、尹志豪、周致遠(yuǎn)。

Ⅲ

T/CSIA017—2024

引言

我國作為起重機(jī)械的生產(chǎn)和使用大國，塔式起重機(jī)在長期使用后難免會(huì)出現(xiàn)結(jié)構(gòu)件腐蝕、磨損、機(jī)

構(gòu)失效、電器元件老化等問題，從而帶來一定的安全風(fēng)險(xiǎn)。若直接淘汰這些設(shè)備，不僅會(huì)造成資源的巨

大浪費(fèi)，還會(huì)產(chǎn)生大量廢棄物。因此，發(fā)展塔式起重機(jī)的再制造產(chǎn)業(yè)顯得尤為迫切和重要。

目前，雖然我國塔式起重機(jī)行業(yè)已經(jīng)涌現(xiàn)出專業(yè)的再制造商，一些大型生產(chǎn)商和租賃商也具備了

一定的再制造技術(shù)和能力，但整個(gè)再制造產(chǎn)業(yè)尚未形成規(guī)范化、規(guī)模化的運(yùn)營格局。特別是缺乏統(tǒng)一

的標(biāo)準(zhǔn)和規(guī)范來指導(dǎo)和管理塔式起重機(jī)的再制造過程，這嚴(yán)重制約了產(chǎn)業(yè)的健康發(fā)展。

再制造技術(shù)作為一種實(shí)現(xiàn)廢舊產(chǎn)品有效再利用的重要手段，對于減少資源消耗、降低環(huán)境污染、節(jié)

約能源以及減少溫室氣體排放具有顯著意義。它不僅有助于推動(dòng)可持續(xù)發(fā)展，更是循環(huán)經(jīng)濟(jì)和低碳經(jīng)

濟(jì)不可或缺的核心組成部分。

本文件旨在制定一套科學(xué)合理、具有可操作性和經(jīng)濟(jì)性的通用技術(shù)規(guī)程，為塔式起重機(jī)再制造商

提供明確的指導(dǎo)和規(guī)范。通過統(tǒng)一技術(shù)要求和方法，確保再制造產(chǎn)品的質(zhì)量安全，進(jìn)而推動(dòng)塔式起重

機(jī)再制造產(chǎn)業(yè)的健康發(fā)展。我們期望通過這一規(guī)程的推廣和應(yīng)用，為我國塔式起重機(jī)再制造產(chǎn)業(yè)的繁

榮和進(jìn)步貢獻(xiàn)力量。

Ⅳ

T/CSIA017—2024

塔式起重機(jī)再制造技術(shù)規(guī)程

1范圍

本文件規(guī)定了塔式起重機(jī)再制造的一般要求、再制造性評估、再制造技術(shù)與過程要求、標(biāo)識和出廠

驗(yàn)收。

本文件適用于可組裝與拆卸的塔式起重機(jī)、永久性安裝的塔式起重機(jī)。

本文件不適用于可裝設(shè)塔身的流動(dòng)式起重機(jī)；帶或不帶臂架的安裝桅桿