端子拉力標(biāo)準(zhǔn)

1、核準(zhǔn)審核制作鐘菊蘭1. 0目的:為確保本公司于生產(chǎn)過(guò)程中,端子壓著能符合品質(zhì)需求而制訂此規(guī)范.2. 0范圍:此規(guī)范適用于各類端子壓著檢驗(yàn).3. 權(quán)責(zé):3.1. 制造部：依此規(guī)范進(jìn)行生產(chǎn).3.2. 品保部：負(fù)責(zé)依此規(guī)范進(jìn)行檢驗(yàn).4. 定義:無(wú).5. 0內(nèi)容:5.1. 端子正確鉚壓標(biāo)準(zhǔn)：5.1.1. 端子的外模壓著絕緣外被鉚壓部分須在端子內(nèi)模與外模間距的1/2或2/3的位置即可.5.1.2. 端子的內(nèi)模壓著導(dǎo)體后外露部分須超過(guò)0.21mm。5.1.3. 正確鉚壓見(jiàn): 如附圖一.5.2. 端子不良鉚壓標(biāo)準(zhǔn)：5.2.1. 絕緣外被壓著過(guò)長(zhǎng)(即絕緣外被過(guò)于靠近導(dǎo)體壓著部分或?qū)⒔^緣外被直接壓著于導(dǎo)體壓著部

2、份)，此種現(xiàn)象將造成銅絲易斷落。如附圖二。5.2.2. 絕緣外被壓著過(guò)短(即絕緣外被未完全被壓著或沒(méi)被端子外模包覆),此種現(xiàn)象將造成端子拉力不足，易脫落。如附圖三。5.2.3. 尾料切斷部分，所剩下之料頭超過(guò)1mm. 如附圖四。5.2.4. 端子內(nèi)模有導(dǎo)體外露（分叉）. 如附圖五。5.2.5. 導(dǎo)體壓著過(guò)長(zhǎng)(導(dǎo)體過(guò)于靠近端子頭部)，此現(xiàn)象將造成端子不易與5.2.6. 導(dǎo)體壓著過(guò)短(即導(dǎo)體未完全被壓著或沒(méi)被端子內(nèi)模包覆),此種現(xiàn)象將造成端子拉力不足，易脫落。如附圖七。5.2.7. 端子內(nèi)模壓著突嘴過(guò)大（超過(guò)內(nèi)模的1/3）。如附圖八。5.3. 端子內(nèi)模導(dǎo)體壓著高度測(cè)量方式：如附圖九5.4. 端子外

3、模絕緣外被壓著檢驗(yàn)方式:5.4.1. 導(dǎo)體外被壓著后需將導(dǎo)線做上下90度彎曲三次,檢查絕緣被覆是否有損傷或滑出，若有表面損傷或滑出，則壓著高度須重新調(diào)整。如附圖十.5.5. 端子內(nèi)模導(dǎo)體拉力測(cè)試及檢驗(yàn)方式：如附圖十一.5.5.1. 測(cè)試長(zhǎng)度以150mm左右為標(biāo)準(zhǔn)5.5.2. 脫去外被20mm左右。5.5.3. 以拉力計(jì)拉引測(cè)試，直到導(dǎo)體與端子分離，記下此時(shí)拉力計(jì)上指針之刻度即為端子拉力。5.5.4. 若端子為有外皮包裹的,測(cè)量端子拉力時(shí)先去除外皮后再測(cè)量.5.5.5. 拉力測(cè)試后應(yīng)檢驗(yàn)端子拉出后的狀況,若導(dǎo)體七股芯線全部斷在端子內(nèi)模內(nèi)為端子壓著高度過(guò)低,則必須重新將端子內(nèi)模高度調(diào)高;若導(dǎo)體七股

4、芯線無(wú)一股芯線留在內(nèi)模中,則必須重新將端子內(nèi)模高度調(diào)低.(除鉚壓雙并線端子外)5.5.6. 雙并線合鉚壓在一端子時(shí),端子內(nèi)模時(shí)不得有芯線導(dǎo)體外露.雙并線之拉力在拉力規(guī)格范圍內(nèi)即可,不要求符合5.6. 端子鉚壓后高度及拉力必須符合要求標(biāo)準(zhǔn).5.6.1. 詳細(xì)見(jiàn)附件一:端子鉚壓規(guī)格一覽表.5.6.2. 若端子為新端子（第一次生產(chǎn)）暫無(wú)端子高度規(guī)格時(shí)且客戶無(wú)特別要求時(shí)，可以只記錄實(shí)際高度的測(cè)量值，其拉力是否符合要求（按線號(hào)規(guī)格核對(duì)拉力要求）而作為最終判定的依據(jù)。待一批生產(chǎn)完成后由QE定出該端子的高度及拉力的規(guī)格值。5.7. 端子外觀檢驗(yàn)標(biāo)準(zhǔn)：5.7.1. 端子的功能端不可有開(kāi)口，變形，扭曲等不良且應(yīng)

5、必須保證電氣功能及實(shí)配OK。5.7.2. 端子鍍層部分不可有刮傷，露黃，氧化發(fā)黑等不良。5.8. 工程圖面中有規(guī)定客戶特殊要求時(shí),須依工程圖面為準(zhǔn)。6. 相關(guān)記錄:6.1. 端子測(cè)量記錄表. QAD-QP-1002-02A7. 附件:7.1. 附件一：端子鉚壓規(guī)格一覽表。附件一： 端子鉚壓規(guī)格一覽表端子廠商端子規(guī)格芯線規(guī)格端子高度(mm)端子寬度(mm)保持強(qiáng)力（MIN）JWTCKM2501TOP-2A2501TOP-00A2501TOB-2CKM2501T22 AWG0.750.855.0KG24 AWG0.700.803.5KG26 AWG0.700.752.5KG28 AWG0.650.

6、751.5KGJWTB11TOP-224 AWG0.700.753.5KG26 AWG0.600.702.5KG28 AWG0.600.651.5KGJWTA2542T3B-00A2542T3B-222 AWG0.901.05.0KG24 AWG0.750.853.5KG26 AWG0.750.852.5KG28 AWG0.700.801.5KGJWTCKMA2543TOB-00A2543T0B-2A2543T0P-2CKM2541T22 AWG0.780.885.0KG24 AWG0.700.803.5KG26 AWG0.650.752.5KG28 AWG0.600.701.5KGJWTCK

7、MA3961T2B-2CA3961T2B-2DA3961T3B-2CA3961T3B-2DCKM396118+18 AWG1.551.6514 KG22+22 AWG1.001.308.0KG18 AWG1.051.2010 KG20 AWG1.001.107.0KG22 AWG0.951.055.0KGJWTA3961T1B-2CA3961T1B-2DCKM396124 AWG0.850.953.5KG26 AWG0.750.852.5KG/CKMCKM250324 AWG0.750.853.5KG26 AWG0.700.802.5KG28 AWG0.650.751.5KGJWTCKMA25

8、41T3B-2A2541T3B-2LA2541T3B-00A2541T3B-00LCKM2542T22 AWG0.850.955.0KG24 AWG0.800.903.5KG26 AWG0.750.852.5KG28 AWG0.700.801.5KG28+28 AWG0.800.903.5KGJWTCKMA2001TOP-2A2001TOP-2LCKM2001T30 AWG0.600.701.0KG28 AWG0.650.751.5KG26 AWG0.680.782.5KG24 AWG0.700.803.5KG26+28 AWG0.730.835.0KG附件一： 端子鉚壓規(guī)格一覽表端子廠商端子

9、規(guī)格芯線規(guī)格端子高度(mm)端子寬度(mm)保持強(qiáng)力（MIN）CKMJWTCKM2003TA2002TOP30 AWG0.650.751.0KG28 AWG0.700.801.5KG26 AWG0.750.852.5KG24 AWG0.850.953.5KGJWTCKMC5081T2B-2C5081TOB-2CKM508218+18 AWG1.301.4014 KG16 AWG1.301.4014 KG18 AWG1.201.3012 KG20 AWG1.001.207 .0KG22 AWG0.901.105.0KG24 AWG0.850.953.5KGJWTCKMC5082TOP-2CKM5

10、081 18+18 AWG1.502.0014 KG18 AWG1.201.4012 KG20 AWG1.101.307.0KG22 AWG1.001.105.0KG24 AWG0.901.103.5KGJWTCKMC5082T2B-2CKM508116 AWG1.301.5014 KG18 AWG1.201.4012 KGJWTCKMA2544TOP-2A2544TOB-2CKM2544T20 AWG0.951.157.0KG22 AWG0.850.955.0KG24 AWG0.800.903.5KG26 AWG0.750.852.5KGCKM 2506-TA24 AWG0.800.903.

11、5KGCKM 2506-TB22 AWG0.850.955.0KGJWTCKMA1251TOP-2CKM1251T28 AWG0.500.601.5KGCKMCKM2002-TV28 AWG0.700.801.5KGCKM2004T28 AWG0.650.751.5KGCKM2542T28+28 AWG0.800.903.5KGJWTA2505TOP-2C4202T2B-2C4202T2P-222 AWG0.800.905.0KG16 AWG1.201.5014 KG18 AWG1.001.2012 KGJWTCKMA2547TOP-2CKM2543T24+24 AWG0.901.206.0K

12、G26+26 AWG0.850.955.0KG22 AWG0.901.005.0KG24 AWG0.850.953.5KG26 AWG0.800.902.5KG28 AWG0.700.801.5KG附件一： 端子鉚壓規(guī)格一覽表端子廠商端子規(guī)格芯線規(guī)格端子高度(mm)端子寬度(mm)保持強(qiáng)力（MIN）JWTA2003TOB-00A2003TOB-2A2003TOB-0D26 AWG0.550.652.5KG28 AWG0.500.621.5KG30 AWG0.500.601.0KGJWTCKMA2005TOB-2A2005TOB-00CKM2004T26 AWG0.700.802.5KG28 A

13、WG0.650.751.5KG30 AWG0.600.701.0KGJWTCKMA3963TOB-23963TOP-2CKKM396218+18 AWG1.502.0014 KG18 AWG1.001.3012 KG20 AWG0.901.007.0KG22 AWG0.850.955.0KG24 AWG0.800.903.5KGJWTCKMA3963T2B-2A3963T2P-214 AWG1.301.7015 KG16 AWG1.201.5014 KG18 AWG1.001.3012 KGJWTCKMC4202TOP-2C4202TOB-2CKM420116 AWG1.201.4014 KG

14、18 AWG1.001.2012 KG20 AWG0.901.107.0KG22 AWG0.801.005.0KGJFET24 AWG0.89+/-0.051.45+/-0.053.5KGT28 AWG0.63+/-0.051.45+/-0.051.8KGJSTSHE-001T-P0.624 AWG0.750.803.5KG26 AWG0.680.752.5KG28 AWG0.650.701.5KGJSTSPH-002T-P0.5S30 AWG0.600.651.0KG28 AWG0.650.721.5KG26 AWG0.650.752.5KG24 AWG0.700.803.5KGJWTC50

15、82TOB-218 AWG1.251.3512KGC5082TOB-222+18 AWG1.451.5512KGC5082T2B-218+18 AWG1.501.6014KGC5082TOB-218+18 AWG1.451.5514KGJWTA1561TOP-222 AWG1.001.105.0KGJWTB1811TOP-218 AWG1.101.2010KGCKM2543T28+28 AWG0.80.903.5KGCKM2503T28+26 AWG0.800.903.5KGCKM5081T20+20 AWG1.351.4512KG附件一： 端子鉚壓規(guī)格一覽表端子廠商端子規(guī)格芯線規(guī)格端子高度(

16、mm)端子寬度(mm)保持強(qiáng)力（MIN）CKM1561T22 AWG1.001.105.0KGJWTA1561TOB+222 AWG0.800.905.0KGJWTB1811TOP-228 AWG0.951.051.5KGJWTA3961T2B-2C18 AWG1.051.2010KGCKM2542T28+28AWG0.800.903.5KGCKM2004T28 AWG0.650.751.5KGJWTCKMA2001TOP-2A2001TOP-2LCKM2001T28 AWG0.600.701.5KG30 AWG0.650.751.0KG26+28 AWG0.730.835.0KG24 AWG

17、0.700.803.5KG26 AWG0.650.752.5KGJWTA1251TOP-228 AWG0.500.601.5KGCKMCKM3962T18 AWG1.001.3012KGCKMCKM2002-TV28 AWG0.700.801.5KGJWTC4202TOP-2C4202TOB-2CKM420116 AWG1.201.5014KG18 AWG1.101.2012KG20 AWG1.001.107.0KG22 AWG0.901.005.0KGJWTC4202T2B-216 AWG1.201.5014KGJWTC4202T2P-218 AWG1.001.2012KGCKM3963-T

18、22 AWG0.850.955.0KGCKM2503T22 AWG0.800.905.0KGALEX2580T28AWG0.600.701.5KG22 AWG0.750.855.0KG2015T28 AWG0.550.651.5KG22 AWG0.700.805.0KG4256TP316 AWG1.301.5014.0KG51T22 AWG0.750.855.0KGMOLEX08-50-011422 AWG0.750.855.0KG08-50-011426 AWG0.700.802.5KG08-50-010522 AWG0.951.055.0KG16-02-010722 AWG0.800.90

19、5.0KG胡鏈-2編織線1.651.802.53.210KG翔輝SH-99518 AWG一分鐘吊重9.1KG不脫落為合格.鉚壓F/BNC-CONN:出力達(dá)7.0KG為合格Molex39-00-006522 AWG0.850.955.0KGMolex39-00-006722 AWG0.850.955.0KG附件一： 端子鉚壓規(guī)格一覽表端子廠商端子規(guī)格芯線規(guī)格端子高度(mm)端子寬度(mm)保持強(qiáng)力（MIN）AMP-0322 AWG0.901.005.0KG35085-118 AWG1.251.3512 KG-218 AWG0.700.8012 KG-B22 AWG0.850.955.0KG-32

20、2 AWG0.850.955.0KG-122 AWG0.951.055.0KG-422 AWG0.850.955.0KG2-36152-118 AWG2.703.0012 KG-328 AWG0.750.851.5KG-122 AWG0.850.955.0KG-118 AWG1.051.1512 KG22 AWG0.951.055.0KG-118 AWG1.21.512 KG-322 AWG0.850.955.0KG2-222 AWG0.850.955.0KG66105-324 AWG0.750.853.5KG66424-728 AWG0.750.851.8KG61116-420+20 AWG

21、1.551.6512KG50011-800028 AWG0.520.621.5KG-118 AWG2.002.1010KG63475-222AWG1.101.305.0KG22+22 AWG1.401.508.0KG61070-122 AWG1.101.205.0KG71180-BS-118 AWG1.351.4510KG55675-122AWG2.503.005.0KG-218 AWG1.502.0010 KGJAEIL-G-C2-SA-1000024 AWG0.750.851.51.63.5KG28 AWG0.650.7251.51.61.5KGDUPONT75653-00522 AWG0

22、.901.005.0KG47445-0022 AWG0.901.005.0KG47217-00022 AWG0.901.005.0KG24 AWG0.850.953.5KGT-UBAC11-BN-5S-D-V0128 AWG0.730.831.5KGT-UBAC10-BN-5S-D-V0124 AWG0.931.133.5KGT-UBAC14-BN-5S-D-V0120 AWG1.001.257.0KGTDP8810T22 AWG0.800.905.0KG附件一： 端子鉚壓規(guī)格一覽表端子廠商端子規(guī)格芯線規(guī)格端子高度(mm)端子寬度(mm)保持強(qiáng)力（MIN）KSTFDFV-187(5)18 AW

23、G1.101.2010KGKSTRNBS1-3.718 AWG2.352.4512KGKSTRNB-1-522 AWG2.002.505.0KGV.35(公、母)30 AWG0.750.851.0KG28 AWG0.800.901.5KG26 AWG0.880.982.5KG24 AWG0.951.303.5KG22 AWG 0.981.505.0KG20 AWG1.001.607.0KGT-UAC10-1020024 AWG0.931.133.5KGT-UAC10-2020028 AWG0.730.831.5KG0.76圓形端子24 AWG0.750.953.5KG28 AWG0.650.7

24、51.5KG1.0圓形端子24 AWG0.750.853.5KG26 AWG0.720.822.5KG28 AWG0.700.801.5KGRVS2-3.718 AWG2.503.5010KGTA1BA000E24 AWG0.830.953.5KGTA1BA000E28 AWG0.730.831.5KGTAB1000E24 AWG0.830.953.5KG26 AWG0.780.902.5KG28 AWG0.730.831.5KGWSTBS-218 AWG0.901.0310KGFDFD2-25014 AWG3.504.5015KGFDFD2-25016 AWG3.004.0014KGFDFD

25、2-25018 AWG3.004.0010KGJSTSVH-21T-P1.118 AWG1.001.3010KGSTM2131BS接地線1.150.052.050.0510KGPACKARD:接地線1.150.052.050.0510KGFDD1-25018 AWG3.004.0010KGCUSTIMER CONSIGN22 AWG0.850.955.0KGMPNY1-156(公)18 AWG1.601.7012KGFRD1-156(母)18 AWG1.851.9512KG世聚T202P00T0024 AWG0.700.803.5KG旗欣255128+28 AWG0.750.852.5KG附件

26、一： 端子鉚壓規(guī)格一覽表端子廠商端子規(guī)格芯線規(guī)格端子高度(mm)端子寬度(mm)保持強(qiáng)力（MIN）MOLEX08-50-011328 AWG0.650.751.5KG26 AWG0.700.802.5KG24 AWG0.750.853.5KG22 AWG0.800.905.0KG08-50-010618 AWG1.001.3012 KG20 AWG0.850.957.0KG22 AWG0.800.905.0KG43030-000322 AWG0.850.955.0KG02-09-210318 AWG1.301.8012 KGAS-N-34518 AWG2.002.5012 KG08-65-08

27、0426+28 AWG0.800.905.0KG02-08-123420+20 AWG1.601.8012KG02-08-123420 AWG1.451.657.0KG02-08-120120+20 AWG1.751.9512KG02-08-120120 AWG1.351.557.0KG43030-000120 AWG1.101.207.0KG22-01-104228+26 AWG0.850.953.5KG43030-000722 AWG0.901.005.0KG43030-000120 AWG1.001.107.0KG39-00-006118+18AWG1.401.5014KG02-06-210120 AWG0.901.107.0