自動立式插件機 文檔 (2).doc

XG-3000自動立式插件機系列機器，最新最實用的立式機，獨立的多套數(shù)的伺服控制系統(tǒng)，完成高穩(wěn)定的插件性能，達到高速度高密度的完美效果。應用軟件基于中文Windows2000系統(tǒng)，操作界面簡單易懂，實現(xiàn)人機界面的對話，實踐經(jīng)驗和科學理論的結合帶給你產(chǎn)品品質(zhì)和生產(chǎn)效率的提升。國家大力發(fā)展LED行業(yè)，為了滿足市場新的需求，改進產(chǎn)品xg-3300可帶振動盤，把散裝的LED倒在振動盤上，機器自動識別極性、自動識別好壞，自動排序，通過導軌自動送料，是市場上效率最高LED插件設備。1 周期速率 18000PCS/H（軟件系統(tǒng)升級可提速） 2 插入率 小于300PPM 3 插入方向 360度 增量為1度。 4 引線跨距 雙間距2.5/5.0MM 5 基板尺寸 最小50MM*50MM，最大450MM*450MM 6 基板厚度 0.79-2.36MM 7 元件規(guī)格 最大高度為23MM，最大直徑為13MM 8 元件種類 電容器、晶體管、三極管、LED燈、按鍵開關、電阻、連接器、線圈、電位器、保險絲座、熔斷絲等立式編帶封裝料。 9 元件引線剪腳長度 1.2-2.2MM(可調(diào)) 10 元件引線彎腳角度 10-35度(可調(diào)) 11 料站數(shù)量 60 站（推存使用站數(shù)），可選（10-100站） 12 機器尺寸(長*寬*高) 主機尺寸1.8米*1.6米*2.0米.料站尺寸0.5米*0.6米*0.76米 13 機器重量 750KG（40站） 14 使用電源 220V，AC（單相）50/60HZ， 15 不間斷電源(UPS)配置 斷電后可運行15分鐘 16 使用功率 960W（節(jié)能型） 17 使用氣壓 0.6MPA以上 18 用氣量 小于0.3立方米/分鐘 19 使用環(huán)境溫度 29攝氏度以下. 20 機器噪音 小于65分貝 21 孔位校正方式 影像視覺系統(tǒng),多點MARK視覺校正. 22 驅動系統(tǒng) AC伺服,AC馬達 23 數(shù)據(jù)輸入方式 USB接口輸入(EXCEL文檔格式), 24 控制系統(tǒng) 中文操作界面(WINDOWS系統(tǒng)控制平臺)戴爾液晶顯示器 25 元件密度 高密度插入方式 26 工作臺運轉方式 順時針和逆時針方向 27 線路板輸送方式 手工/自動可選 對比項目 環(huán)球 松下 新澤谷 1 程序結構 環(huán)球機器專用格式 松下機器專用格式 EXCEL辦公格式 2 程序傳輸 3.5英寸軟盤 3.5英寸軟盤 USB接口傳輸 3 孔位校正 BEC光纖 工業(yè)相機 工業(yè)相機 4 MARK校正 無 無 有 5 工作臺旋轉 順時針旋轉 無 順時針、逆時針雙方向旋轉 6 多塊板生產(chǎn) 可多塊板生產(chǎn) 只能單塊板生產(chǎn) 可多塊板生產(chǎn) 7 可操作性 不停機換料 停機換料 不停機換料 8 不間斷電源（UPS） 機器外配置 無 機器內(nèi)配置 9 元件適用性 大功力元件可以 大功力元件效果不好 大功力元件效果良好 10 JW跳線 沒有獨立送線裝置，浪費跳線 獨立跳線裝置，節(jié)約跳線50%。 獨立跳線裝置，節(jié)約跳線50%。 11 生產(chǎn)轉換快捷性 轉換機種要把上一機種的料拆下，重新裝下一機的材料。 轉換機種要把上一機種的料拆下，重新裝下一機的材料。 快捷，排料機和臥式插件機是各自獨立的。 12 維護保養(yǎng) 繁鎖，大太多的板卡。 難度較大，機械轉動部位太多凸輪裝置和板卡。 簡單直觀，電氣控制簡便，無太多的板卡。 13 PCB可容許變型量 上面1.6MM下面3.17MM 上面0.5MM下面1.2MM 上面3.17MM下面3.17MM 14 機板厚度 厚度規(guī)格0.79-2.36MM 厚度規(guī)格 1.6mm 0.15mm 厚度規(guī)格0.79-2.36MM 15 元件跨距 使用52MM編帶料，5-20MM 如使用26MM編帶元件跨距只有5-12MM 使用52MM編帶料，5-20MM 16 元件剪腳彎腳度 0度-45度 15度-30度 0度-45度 17 設備交付 經(jīng)過海關 經(jīng)過海關 國內(nèi)交機 18 設備價格 昂貴 昂貴 便宜 19 設備維護費用 昂貴 昂貴 便宜 20 設備成本回收 最少二年 最少二年 最慢一年 XG-3000 Series Automatic Vertical plug-in machines, the latest and most practical of the vertical plane, independent multi-copy number of the servo control system, complete the high stability of the plug-in performance, to achieve the perfect high-speed high-density effect.Applications based on the Chinese Windows2000 system, user interface easy to understand and realize man-machine interface dialogue, practical experience and scientific theory to bring you a combination of product quality and production efficiencies.Countries to develop the LED industry, in order to meet new market demands, improve product xg-3300 can take the vibration plate, pour the bulk of the LED on the vibration plate, the machine automatically recognizes the polarity automatically identify good and bad, automatically sorted by railautomatic feeding, the market is efficient LED plug-in devices.1 cycle rate 18000PCS / H (software upgrades can speed)2 Insert rate of less than 300PPM3 into the direction of 360 degrees in increments of 1 degree.4 double-spaced 2.5/5.0MM lead span5 substrate smallest 50MM * 50MM, 450MM * 450MM maximum6 substrate thickness 0.79-2.36MMMaximum height of 7 component specifications 23MM, 13MM diameter of the largest8 types of capacitor components, transistors, transistors, LED lights, key switch, resistor, connectors, coils, potentiometers, fuse blocks, fuse and other vertical tape packaging material.9 foot length of component lead cut 1.2-2.2MM (adjustable)10 foot component lead bend angle 10-35 degrees (adjustable)Expected number of 11 stations 60 stations (push the memory usage station number), optional (10-100 points)12 Dimension (L * W * H) Host size 1.8 m * 1.6 m * 2.0 m 0.5 m feeding station size * 0.6 m * 0.76 m13 Weight 750KG (40 points)14 Power supply 220V, AC (single phase) 50/60HZ,15 uninterruptible power supply (UPS) configured to run 15 minutes after power failure16 using the power of 960W (energy saving)Use more pressure 0.6MPA 1718 gas consumption is less than 0.3 cubic meters / minute19 ambient temperature 29 degrees Celsius.Machine noise is less than 65 db 20Image correction means 21 holes vision systems, multi-point MARK vision correction.22 AC servo drive systems, AC motorsUSB interface data input means 23 inputs (EXCEL Document Format),24 Chinese control system interface (WINDOWS system control platform) Dell LCD monitor25 component density means high-density insert26 workstations running clockwise and counterclockwise manner27 circuit board manual transmission mode / Auto selectablePanasonic Global Comparison New Jersey Valley projectA machine-specific format structure of the program Panasonic Universal machine-specific format EXCEL format for office2 procedures transmission 3.5-inch floppy 3.5 inch floppy disk USB interface Transfer3 holes correction BEC Industrial Cameras Fiber Industrial Cameras4 MARK Correction No No Yes5 rotating clockwise rotation without table clockwise, counterclockwise rotation in both directionsProduction of more than six boards and more boards produced only a single plate can produce multi-block board production7 operable non-stop refueling stop non-stop refueling refueling8 uninterruptible power supply (UPS) configured outside the machine without the machine configuration9 the applicability of large components can be large skill component skill components do not work to good effect a large skill component10 JW jumper wire feeding device is not independent, separate waste jumper jumper unit, saving 50% of the jumper.Independent jumper device, saving 50% of the jumper.Convert fast convert production of 11 aircraft on an aircraft should remove the material, re-install the next machine materials.Conversion models take on a model of the material removed, re-install the next machine materials.Fast, plug-nesting machine and horizontal machine is independent.12 maintenance cumbersome, too large board.Difficult, too many moving parts mechanical cam device and board.Simple and intuitive, electrical control simple, no too many boards.13 PCB above the allowable amount of variants following 3.17MM 1.6MM 1.2MM belo