供應(yīng)商開發(fā)現(xiàn)場評審表.doc

Jiangsu Star industry technology Co., Ltd供應(yīng)商評審表(生產(chǎn)型) 編號：QR-7.4-01/02 版本：D01SUPPLIERS SURVEYDATE :供方調(diào)查:日期：SUPPLIERS NAME :供方名稱：ADDRESS:地址：PHONE NO :FAX NO :電話：傳真：PRODUCT SUPPLIED :供應(yīng)的產(chǎn)品REASON FOR THE SURVEY / AUDIT調(diào)查 / 審核原因INITIAL AUDIT (NEW SUPPLIER) 初步審核（新分承包）現(xiàn)場審核REGULAR AUDIT定期審核AFRESH AUDIT復(fù)審SELF SURVEY 供方自查OTHERS (SPECIFY)其他（特定）AUDIT / SELF SURVEY PERFORMED BY :審核 / 自查執(zhí)行人 REPRESENTATIVES / REVIEW代表 / 審核SUPPLIER供方Company Name ：_ ( Public / Private ) Year Found : _公司名稱 (公有/私營) 成立時間:Company Address :_ Tel & Fax :_公司地址 電話&傳真Last 3 Years Revenue :_ Average Gross Profit ( last 3 years ) :_過去三年財政收入 過去三年平均利潤No. Of Employees :_ Manager :_ Engineer :_員工總?cè)藬?shù) 經(jīng)理 工程師Supervisor :_ ( attached latest company organization chart ) 主管 ( 附最新的組織結(jié)構(gòu)圖)2 Contact Person ( at least a engineer and a manager ) :兩個聯(lián)系人 (至少一個工程師和一個經(jīng)理)Business :_ Cell :_ Email :_ Business :_ Cell :_ Email :_ 銷售 Quality :_ Cell :_ Email :_ Quality :_ Cell :_ Email :_ 品管 電話 Shipping :_ Cell :_ Email :_ Shipping :_ Cell :_ Email :_ 倉庫Daily Production Output : _ Monthly Production Output : _ 日產(chǎn)量 月產(chǎn)量Number Of Machine : _ ( attached latest machinery list ) 設(shè)備數(shù)目 ( 附設(shè)備清單)Expected Date Of Production : _ Additional Capacity :_ Date : _ 預(yù)計完成日期 增加產(chǎn)能 日期TS 16949 / ISO 9000 / ISO 14001 Certification Body : _ 通過哪些認證 ( attached certificate ) 附證書復(fù)印件 Certificate Number : _ Expiry Date : _ 證書編號 有效日期Last Surveillance & Internal Audit Date : _/_ ( attached both finding report ) 最近的復(fù)審&內(nèi)審時間 附上審核報告No Quality Management System At Present; Provide Plan / Roadmap To Obtain : _ 沒有經(jīng)過任何體系認證,則提供認證計劃Plan Certification Body : _ Plan Pre-Audit Date : _計劃認證公司 計劃第一階段審核日期Plan Actual / On Site Audit : _ Plan To Obtain Certification : _計劃第二階段審核日期 j計劃 獲得證書日期Complete By : _ Position : _受審核人 職位General Manager : _ _ 總經(jīng)理 Name & Signature (簽名) Date & Company Stamp (日期/蓋章)Recipient Name : _ Date Received : _我方簽名 日期Recipient Comment If Any : _評注 _ _ _ _ _ _ _ NOQuestion (問題)Poor0Average1Good2N/ARemark備注A Management Responsibility 管理層職責(zé)1Is there a formal quality manual and is quality policy fully understood by all employees. 是否有質(zhì)量手冊 ? 所有階層是否都了解質(zhì)量方針?實際查得內(nèi)容：2Does evidence show that senior management periodically review customer expectations and assigns adequate resources to achieve them.公司高層是否定期對公司資源進行審核,以滿足顧客要求?實際查得內(nèi)容：3Does the internal audit and management review carried out as per the quality manual.是否按體系要求定期做內(nèi)審和管理評審?實際查得內(nèi)容：4Has the minutes been circulated to all department for corrective action after top management review.管理評審后不符合項是否發(fā)放到相關(guān)部門進行整改?實際查得內(nèi)容：5Has the corrective action been follow up, verified for the effectiveness before closure.是否有糾正預(yù)防措施及有效性驗證？實際查得內(nèi)容： 品管審核人員：NOQuestion (問題)Poor0Average1Good2N/ARemark備注B Quality System 質(zhì)量體系1Is the quality organization having equal access to the top management in reporting level.品質(zhì)部門是否有權(quán)限反應(yīng)到高層?實際查得內(nèi)容：2Is the quality organization has the authorities to stop production and purge WIPs & inventory if defective found.品質(zhì)是否有直接停止生產(chǎn)、判定產(chǎn)品不合格的權(quán)限?實際查得內(nèi)容：3Is the quality organization has the authorities to initiate corrective action to verify solution of the problem.品質(zhì)部是否有推動不合格項改進的權(quán)限?實際查得內(nèi)容：4Is there a formal quality procedure.是否有質(zhì)量程序文件?實際查得內(nèi)容：5Whats the level of implementation.整個質(zhì)量體系推行到什么程度？實際查得內(nèi)容： 品管審核人員：NOQuestion (問題)Poor0Average1Good2N/ARemark備注C Contract Review 合同評審1Is there a formal procedure written for handling all new orders.？是否有程序文件規(guī)定新訂單/合同評審?實際查得內(nèi)容：2Is quality, engineering and production involve in the review, does evidence show the responsible party carry out the task per the procedure.是否有文件規(guī)定合同評審有品管、工程、采購等部門參與? 實際查得內(nèi)容：3Is there a internal review process and are review minutes documented.是否有支持文件及相關(guān)記錄?實際查得內(nèi)容：4Is the system adequate to prevent discrepancy.系統(tǒng)是否能滿足避免出入?實際查得內(nèi)容：5Are suppliers quality performance goals aligned with customers expectation.公司質(zhì)量目標(biāo)是否與客戶期望一致？實際查得內(nèi)容：采購審核人員：NOQuestion (問題)Poor0Average1Good2N/ARemark備注D Document Control 文件控制1Is there a formal procedure written for handling controlled document, and a specific department / section assign to it.是否有文件規(guī)定文件的控制? 是否有獨立的部門負責(zé)文件管理？實際查得內(nèi)容：2Is the system adequate to control distribution and withdrawal of all document / specification. And are all documents approved before distributed.文控是否滿足文件的發(fā)放和回收要求? 文件發(fā)放之前是否有審核、批準(zhǔn)？實際查得內(nèi)容：3Are customer informed of critical changes made to process, chemistries, equipment or product.工序、參數(shù)、設(shè)備等顧客信息的重大更改，是否經(jīng)客戶確認?實際查得內(nèi)容：4Are customer requested deviations documented and follow up.客戶要求更改記錄,是否有保存? 實際查得內(nèi)容：5Are customer quality data, documents properly stored and safe guarded against lost.客戶資料是否完好保存，避免丟失？實際查得內(nèi)容： 工程審核人員：NOQuestion (問題)Poor0Average1Good2N/ARemark備注E Supply Chain Management 供應(yīng)鏈管理1Is there a formal process to review, communicate and improve sub-supplier performance on a regular basis ( example : on-time delivery, quality & pricing ).是否有文件規(guī)定對供應(yīng)商進行溝通、考核？（交貨期、品質(zhì)、價格）實際查得內(nèi)容：2Is there a program to periodically benchmark purchased material pricing or sub-contracting services to ensure competitive advantage.是否計劃對同一采購產(chǎn)品的不同供應(yīng)商定期就交貨期、品質(zhì)、價格等方面做橫向比較？實際查得內(nèi)容：3Are there adequate processes / procedures to ensure good quality material / part from the sub-supplier.是否有文件規(guī)定/工序來保證原材料/產(chǎn)品品質(zhì)?實際查得內(nèi)容：4Is there a system to qualify new vendors / sub contractors including their future development and monitoring of their quality plan.是否有文件規(guī)定新開發(fā)供應(yīng)商成為合格供應(yīng)商的過程? 實際查得內(nèi)容：5Does the supplier have programs to manage their key materials for upside / down side demand.是否有應(yīng)急計劃/措施來確保關(guān)鍵原料數(shù)量保證？實際查得內(nèi)容： 采購審核人員：NOQuestion (問題)Poor0Average1Good2N/ARemark備注F Process Control 過程控制1Is the documented work instructions, process flow chart or equipment operation instruction available / adequate for the whole operation.現(xiàn)場是否有作業(yè)指導(dǎo)、操作規(guī)程等相關(guān)文件？實際查得內(nèi)容：2Is there any visual aids for criteria or workmanship interpretation. Any prevention methodologies such as X-R chart, PFMEA, Poke Yokeetc. to initiate action plan for reducing risks.作業(yè)指導(dǎo)上有無圖片？有沒有運用X-R圖、PFMEA等工具來降低制造風(fēng)險？實際查得內(nèi)容：3Is there any first piece approval prior to production. And are all processes / productions run under control condition.有無首檢?整個生產(chǎn)過程是否受控？實際查得內(nèi)容：4Does operator / technician trained in SPC and are they using these techniques on the job.操作工和檢驗員是否有通過SPC培訓(xùn)? 實際工作中是否有運用？實際查得內(nèi)容：5Does the supplier have a lot control system for traceability.如何對原材料批次進行追溯？實際查得內(nèi)容： 工程審核人員：NOQuestion (問題)Poor0Average1Good2N/ARemark備注G Inspection & Test 檢驗和測試1Is there a documented final inspection / test sampling program to ensure that products are not ship unless all quality and performance requirement are met.是否有文件確保發(fā)貨前產(chǎn)品滿足品質(zhì)要求？實際查得內(nèi)容：2Is the inspection and test records been properly maintained which give the evidence that the product has passed the inspection / test.是否有相關(guān)檢驗測試報告？實際查得內(nèi)容：3Is the inspection and test equipment adequate for the products produced.測試設(shè)備、方法是否滿足客戶要求？實際查得內(nèi)容：4Is there a clear segregation of good / bad products throughout the production.合格與不合格品是否標(biāo)識？、不合格品是否隔離？實際查得內(nèi)容：5What is the established outgoing quality goals ( dppm ). Has the goal been achieve, if not is there any follow-up corrective action.車間是否有質(zhì)量目標(biāo)？如果沒有，采取措施是？實際查得內(nèi)容： 品管審核人員：NOQuestion (問題)Poor0Average1Good2N/ARemark備注H Equipment Calibration & Maintenance 量/檢具校驗與維護1Is there a documented calibration system to assure all measuring and testing equipment were calibrated against certified standard.是否有文件規(guī)定所有量/檢具按國際標(biāo)準(zhǔn)進行校驗？實際查得內(nèi)容：2Are all measuring and test equipment include in the master listing and identify by itself or its calibration status and next due date.是否有測量設(shè)備清單，并規(guī)定下次校驗日期？實際查得內(nèi)容：3Does the supplier have records of gauge capability analysis and evidence of action taken if / when out of calibration conditions are suspected.是否很容易發(fā)現(xiàn)量/檢具的不合格？不合格怎樣處理？實際查得內(nèi)容：4Are new inspection / measuring equipment calibrated before use.所有新的檢驗/測試設(shè)備使用之前都檢驗合格？實際查得內(nèi)容：5Is the inspection / measuring equipment adequate to support production檢驗/測試設(shè)備是否滿足生產(chǎn)要求？實際查得內(nèi)容： 工程審核人員：NOQuestion (問題)Poor0Average1Good2N/ARemark備注I Control of Non-Conforming Material 不合格品控制1Is there an effective system to identify, contain and eliminate non-conforming product / processes.是否有系統(tǒng)能有效的發(fā)現(xiàn)、排除不合格產(chǎn)品/流程？實際查得內(nèi)容：2Is information relating to know defects effectively communicated through the organization.不良品信息是否及時反饋到各相關(guān)部門？實際查得內(nèi)容：3Does the supplier organization have an effective structured system for solving problem.供應(yīng)商是否有規(guī)范的系統(tǒng),能有效解決問題？實際查得內(nèi)容：4Is root cause failure analysis performed for all internal and external failures and is appropriate corrective action implemented.是否從內(nèi)/外部因素對不良品進行分析？采取措施是否有效？實際查得內(nèi)容：5Are problem solving efforts timely and effective. Are advance problem solving techniques used by organization to solve problem ( example : 8D, PDCA, 5Whys, Error Proofing.etc. ).解決問題是否及時、有效？是否運用8D、PDCA、5Whys.等工具解決問題？實際查得內(nèi)容： 品管審核人員：NOQuestion (問題)Poor0Average1Good2N/ARemark備注J Corrective & Preventive Action 糾正預(yù)防措施1Is there a documented procedure for all kinds of corrective activities need to be taken.是否有文件規(guī)定必須執(zhí)行糾正預(yù)防措施？實際查得內(nèi)容：2Has the corrective action been reviewed, approved and verified before closure to ensure effectiveness.糾正預(yù)防措施是否有審核、批準(zhǔn)及措施驗證？實際查得內(nèi)容：3Is there any form of data analysis carried out on the CAR system.是否對不合格項進行分析？實際查得內(nèi)容：4Does the supplier has a written procedures that state the disposition of defective material and the require follow-up that include corrective action plans to improve the process.是否有文件規(guī)定不良品處理及有包括糾正預(yù)防措施在內(nèi)的改進？實際查得內(nèi)容：5Is there a material review board that routinely meets to make disposition on non-conforming material.是否組織小組對不良品進行評審？實際查得內(nèi)容： 工程審核人員：NOQuestion (問題)Poor0Average1Good2N/ARemark備注K Handling, Storage & Packaging 運輸、貯存、包裝1Are there appropriate care on equipment for handling, storage and packaging to protect the product during manufacture, repair and shipping.是否有適當(dāng)?shù)馁A存、包裝方式，在生產(chǎn)、維修、運輸過程中確保產(chǎn)品品質(zhì)？實際查得內(nèi)容：2Are area used for production, storage, inspection and testing clean, neat and well organize. Does the company practice FIFO.生產(chǎn)、貯存地方是否干凈整齊、是否執(zhí)行先進先出？實際查得內(nèi)容：3Are all age sensitive material / product having appropriate shelf-lift control.超過有效期的在庫物資是否有定期進行復(fù)檢？實際查得內(nèi)容：4Are raw material, WIPs and finished goods properly identified on the floor and in the system.是否對原材料、半成品、成品進行標(biāo)識？文件與現(xiàn)場是否一致？實際查得內(nèi)容：5Can WIPs and finished goods traceable to lots of raw material.半成品和成品怎樣追溯到原材料？實際查得內(nèi)容： 采購審核人員：NOQuestion (問題)Poor0Average1Good2N/ARemark備注L Quality Record & Retention 質(zhì)量記錄&保存1Are quality records adequate to demonstrate the achievement of the required quality and the effective operation of the quality system.是否有足夠的記錄 來支持產(chǎn)品、質(zhì)量系統(tǒng)要求？實際查得內(nèi)容：2Are the suppliers finished product quality audit / inspections adequately aligned and review against both internal & external ( customer ) issues to ensure product integrity of shipped product.供應(yīng)商成品檢的抽樣是否滿足內(nèi)/外部顧客要求？實際查得內(nèi)容：3Minimum retention of record before product EOL ( 2 years ).檢驗記錄保存期限是否合同終止后+2年？實際查得內(nèi)容：4Is there a quality record & retention procedure.是否有文件規(guī)定質(zhì)量記錄&保存期限？實際查得內(nèi)容：5Are record neat, tidy and easy to retrieve.記錄保存是否整齊，便于查找？實際查得內(nèi)容： 品管審