加工中心全部的報警說明

1、FANUC 警報訊息說明 2007/2/12Page:1/5項次警 報 訊 息說 明處 理 方 法11000 DOOR NOT CLOSE CAN NOT START安全門未關不能啟動關閉前門21001 CHECK POT UP LS&SOL刀套未在水平位置檢查刀套上開關及電磁閥31002 Z AXIS NOT IN 2 POSITIONZ軸未在換刀點位置上重新校驗Z軸換刀高度41003 Z AXIS CANCELLEDZ軸取消檢查Z軸取消情況51004 ATC NOT READYATC未準備完成a.檢查主軸是否在夾刀狀態(tài)及開關是否正常b.檢查刀臂是否在原點位置及原點開關是否正常61005 A

2、RM RUN OVER TIME刀臂換刀超過時間檢查熱繼電器是否跳脫71006 TOOL NO. NOT SETTING刀具號碼不在數據表上81007 ATC LS. FAILURE刀臂上開關故障91008 CHECK POT DOWN LS&SOL檢查刀套下開關及電磁閥檢查刀套下開關及電磁閥101009 OIL COOLER FAILURE主軸油冷警報檢查油面高度及壓力開關111010 CHECK TOOL UNCLAMP LS檢查主軸松刀開關檢查主軸松刀開關121011 CHECK TOOL CLAMP LS檢查主軸夾刀開關檢查主軸夾刀開關131012 CHECK ARM BRAKE SE

3、NSOR 1 &MS.OL檢查刀臂煞車點開關檢查刀臂煞車點開關141013 4TH AXIS CLAMPED第四軸在夾的狀態(tài)151014 CHECK ARM U/C SENSOR 2 &MS.OL刀臂未在原點位置161015 LUBE ALARM CANNOT CYCLE START潤滑油油量太低不能程序啟動填加潤滑油171016 AIR ALARM CANNOT CYCLE START氣壓壓力太低不能程序啟動檢查空氣壓力(必須68kg/cm2)181017 TOOL NO. C0刀具號碼大于刀庫最大號碼191018 MAG. NOT ORIENT刀庫未定位檢查刀庫開關刀庫重整(程序暫停+RE

4、SET)201019 NO. OF PARTS REACHED211020 ARM SENOR K7&Q7 FAULT刀臂過載跳脫檢查過載保護器Q7是否跳脫221021 ATC COUNTER ERROR刀庫計數與檢測信號不對檢查刀庫計數/檢測開關刀庫重整(程序暫停+RESET)231022 SPINDLE ALARM主軸警報241023 EMERGENCY STOP緊急停止252024 LOW LEVEL WATER切削液低水位a.檢查水箱之水位是否過低b.檢查水位開關是否故障262025 TOOL BROKEN DETECT刀具破損檢知271026 BFD71可程序噴嘴角度超過設定值281

5、027 5AXIS CLAMP第五軸在夾的狀態(tài)291028 H/L GEAR POSITION ERROR高低檔位置錯誤檢查高低檔開關是否正常301029 GEAR CHANGE OVER 10SEC變速箱高低檔切換間操過10秒311030 GEAR OIL PRESSURE LOW變速箱油量低a.檢查變速箱的油量b.檢查壓力開關是否故障321031 MAG RUN OVER TIME刀庫運轉超過時間331032 ARM IN TEST MODE刀臂在測試模式將K0.3設為0341033 ATLM FAULT自動刀長量測警報352034 FRONT DOOR OPENCE規(guī)格前門未關閉關閉前門

6、362035 SIDE DOOR OPENCE規(guī)格側門未關閉關閉側門371036 DEVICE NOT CLAMP治具沒有夾381037 AXIS NOT HOME OK軸沒有歸原點將軸歸原點392038 MIST LOW FLOAT低水位401039 HYDRAULIC FAULT油壓單元故障412040 FILTER DIRTYC.T.S濾網臟清除濾網或更換濾網422041 C.T.S. LOW PRESSUREC.T.S 壓力低檢查管路是否阻塞431042 ARM NOT IN U/C POS刀臂沒有在原點位置441043 ARM NOT IN C POS刀臂沒有在扣刀位置451044

7、LUBE LOW PRESSURE潤滑油壓力低461045 DOOR NOT CLOSE CANNOT CYCLE START安全門未關閉不能程序啟動472046 PLS PRESS DOOR CLOSE AGAIN482048 PLS DOOR CLOSE USE HANDMITSUBISHI 刀臂式機器警報訊息 2007/2/12Page:2/5 地址警報訊息中文說明排除方法F0000F0 ATLM FAULT 自動刀具量測故障F0001F1 3-AXES NOT HOME 三軸未歸原點執(zhí)行手動原點復歸F0002F2 DOOR NOT CLOSE 防屑門未關閉將防屑門關好檢查前門開關是否故

8、障F0003F3 ATC NOT READY ATC未準備完成檢查刀臂是否在原點位置及主軸在夾刀狀態(tài)(X6為1)檢查刀臂近接開關及夾刀檢知開關F0004F4 CL/UCL SW FAULT 松夾刀檢知開關同時動作檢查夾刀/松刀檢知開關F0005F5 POCKET SW FAULT 刀套上下檢知開關故障檢查套上/下檢知開關F0006F6 T SEARCH NOT EXISTT指令刀號無在刀具登錄中檢查程序T指令刀號是否在刀具登錄之中F0007F7 MAG. COUNTER ERR 刀庫計數檢測錯誤重新將刀庫重整檢查刀庫計數/檢測檢知開關F0008F8 ARM IN TEST MODE 刀臂在測試

9、模式關閉刀臂測試模式參數#6403.0F0009F9 SPINDLE OVER LOAD 主軸過載F0010F10 SPINDLE ALARM 主軸警報檢查警示畫面之顯示狀態(tài),并核對操作手冊或通知維修人員F0011F11 MAG. NOT ORIENT 刀庫沒有定位使用手動刀庫正轉/反轉,旋轉刀庫檢查刀庫定位檢知開關F0012F12 4TH AXIS CLAMPED 第四軸在夾的狀態(tài)使用M41指令釋放第四軸檢查第四軸夾/松檢知開關F0013F13 BATTERY LOW 電池電壓低更換NC內的電池F0014F14 AIR PRESSERE LOW 風壓壓力低檢查風壓來源是否足夠檢查風壓檢知開關

10、F0015F15 5-AXIS CLAMP 第五軸在夾的狀態(tài)使用M51指令釋放第四軸檢查第五軸夾/松檢知開關F0016F16 LUBE AL. NOT START 潤滑油警報,不可程序啟動檢查潤滑油之油量是否足夠檢查潤滑油之油量檢知開關F0017F17 AIR AL. NOT START 風壓壓力低,不可程序啟動檢查風壓來源是否足夠檢查風壓檢知開關F0018F18 TOOL NO.MAX. 沒有刀號所指定的刀號必須于24之內F0019F19 NOZZLE POS. ERR 可程序噴嘴原點位置錯誤檢查原點檢知開關是否不良F0020F20 Z-AXIS CANCELED Z軸鎖定按Z軸鎖定按鍵,取

11、消Z軸鎖定F0021F21 PARTS REACH F0022F22 H/L GEAR POS. ERR 變速箱高低檔開關異常檢查檔位檢知開關F0023F23 MAG OVER TIME 刀庫過時間F0024F24 OIL COOLER FAULT 主軸油冷警報檢查油冷卻機是否異常F0025F25 GEAR CH OVER 10S 變速箱高低檔切換超過10秒檢查高低檔控制回路F0026F26 TOOL LIFE OVER 刀具超過壽命更換刀片,并將開刀具壽命計次(時)歸零F0027F27 ARM. OVER TIME 刀臂過時間檢查刀臂馬達過載保護是否跳脫(Q7)及相關回路F0028F28 A

12、RM SW. FAULT 刀臂開關故障檢查刀臂馬達過載保護是否跳脫(Q7)及相關回路檢查刀臂檢知開關是否不良F0029F29 DEVICE NOT CLAMP 治具未夾檢查夾治具檢知開關是否不良F0030F30 GEAR OIL LOW PRESSURE變速箱油量壓力低檢查變速箱油機是否異常F0031F31 FILTER DIRTY濾網臟清洗濾網F0032F32 C.T.S. LOW PRESSURE中心噴水壓力低F0033F33 MAG. NO1 HAVE TOOL F0034F34 MAG. NO2 HAVE TOOL F0035F35 R-UNIT OVERHEAT 泄放電阻過熱短接CF

13、32-B11與CF32-COMF0036F36 LUBE LOW PRESSURE 潤滑油壓力低檢查潤滑油之壓力檢知開關是否異常F0037F37 4,5 AXIS NOT HOME 第四五軸未歸原點執(zhí)行手動原點復歸F0038F38 SPINDLE OVERHEAT 主軸過熱6405BIT0設1 可解除F0039F39 HYDRAULIC FAULT油壓單元壓力低檢查油壓單元是否異常F0040FANUC 0i-TC車床警報訊息說明 2007/2/12Page:3/5地址警 報 名 稱原 因A12.01120尾座心軸偵測開關1120 DETECTION SW. FOR TAILSTOCK SP.尾

14、座后退的檔塊(166)不在正確位置上尾座心軸前進與后退的近接開關同時動作檢查與修理近接開關A12.11121 主軸鎖定偵測開關1121 DETECTION SW. FOR SPINDLE LOCK主軸固定與非固定的微動開關同時開啟檢查與修理近接開關A12.21122 門偵測開關1122 DETECTION SW. FOR DOOR門開與關閉的微動開關同時動作檢查與修理微動開關A12.31123 尾座前進/后退開關1123 DETECTION SW. FOR TAILSTOCK F/R尾座軸前進端與后退端的近接開關同時開啟檢查與修理近接開關A12.41124主軸偵測開關1124 DETECTIO

15、N SW. FOR SP. MISSON任二個主軸高速端,低速端與空檔端同時開啟檢查與修理微動開關A12.51125 夾頭偵測開關1125 DETECTION SW. FOR CHUCK夾頭開啟與關閉的完成確認開關同時打開檢查與修理完成確認開關(微動, 近接與壓力開關)A12.61126 防偏擺器開啟/關閉偵測開關1126 DETECT SW. FOR STEADY REST O/C防偏擺器開啟/關閉完成確認開關同時打開檢查與修理完成確認開關(微動, 近接與壓力開關)A12.71127防偏擺器前進/后退偵測開關1127 DETECT SW. FOR STEADY REST F/R防偏擺器前進/

16、后退的微動開關同時開啟檢查與修理微動開關A13.01130 DETECT SW. FOR PARTS CATCHERA13.11131 尾座開啟/關閉偵測開關尾座夾緊與松開的完成確認開關同時打開檢查與修理完成確認開關(微動, 近接與壓力開關)A13.21132 MELDAS SERVO TURRET ALARMA13.3A13.41134 MISSING PROGRAM NEED M5 COMMANDA13.51135 DOOR SAFETY LOOP FAILA13.6A13.7A14.0A14.1A14.21142 M,S,T,B訊號未完成1142 M,S,T,B SGNL. ARE NO

17、T COMPLETED在執(zhí)行M,S,T,B指令時即使時間超過PMC定時器所設定的2倍時間仍未輸出完成訊號檢查M,S,T,B指令與其動作A14.31143 主軸條件與以前相同1143 SP. COND. TO BE SAME AS BEFORE在程序停止的主軸狀況,與在程序停止清除之后壓下循環(huán)開始鍵的主軸狀況,事不一樣的讓主軸狀況與程序停止的狀況一樣A14.41144 夾頭條件與以前相同1144 CHUCK COND. TO BE SAME AS BEFORE在程序停止的夾頭狀況,與在程序停止清除之后壓下循環(huán)開始鍵的夾頭狀況,事不一樣的讓夾頭狀況與程序停止的狀況一樣A14.51145 尾座心軸過

18、行程1145 TAILSTOCK SP. NOT IN POSITION尾座的前進(165),后退(166)近接開關都未動作夾頭的工件長度不一樣或工件未夾住,因此再尾座前進時,尾座會在前進末端開關確認后繼續(xù)前進夾住適當的工件與前進尾座心軸,調整心軸與前進開關A14.61146 尾座心軸前進1146 PLS FORWARD THE TAILSTOCK SP.尾座心軸未前進時,主軸啟動的方向前進尾座心軸與主軸啟動A14.71147 關閉安全門1147 CLOSE THE SAFETY DOOR再主軸旋轉或記憶模式的自動操作中,門打開始門鎖定有效FANUC 0i-TC車床警報訊息說明 2007/2/

19、12Page:4/5警報說明:地址警 報 名 稱原 因A15.01150讓門鎖定開關有效1150 SELECT DOOR ILK.SW TO EFFECT再壓下記憶模式的循環(huán)開始鍵時,門鎖定無效使門鎖定有效A15.11151關閉安全門1151 DOOR NOT CLOSE CAN NOT START再記憶模式中壓下循環(huán)開始鍵時,門打開在訊息或MDI模式下壓下循環(huán)開始鍵時,使鎖定無效時,門打開將門關起來A15.21152 將齒輪改變?yōu)楦咚倩虻退?152 CHANGE THE GEAR TO HIGH OR LOW在主軸未變速時,主軸已轉動將主軸轉到高速或低速A15.31153夾頭夾緊1153 C

20、HUCK NOT TIGHTEN CAN NOT START再夾頭松開時壓下循環(huán)開始鍵夾頭夾緊A15.41154 夾緊夾頭1154 TIGHTEN THE CHUCK在夾頭松開時壓下主軸開始鍵夾頭夾緊A15.51155夾緊夾頭1155 TIGHTEN THE CHUCK在主軸旋轉時夾頭松開鎖緊卡盤A15.61156 夾頭過行程1156 ODD OR EVEN ERROR工作件的直徑不一樣或是工作件未夾緊夾緊適當的工件A15.71157 T訊號超過1157 T-SIGNAL OVER ALARM指示非可使用的模具號碼修改程序A16.0A16.11161 M16,M17,M18 指令T訊號1161

21、 M16,M17,M18 MISS T-COMMAND沒有T指令,M16(刀具隨機選擇),M17(刃物臺正轉),M18(刃物臺反轉)指令T碼A16.21162 SERVO TURRET ALARM驅動器顯示92 ; 電池線位插好A16.31163 T00 COMMAND FAULTK13.1=1MR-J2-100D上的CN1B線24V1未與其它24V1相接,所以沒有24V,使得X9.4&X9.7都無信號.A16.41164 B訊號值過大1164 B CODE=360000指令B指令碼超過3600范圍修改程序A16.51165 回到尾座銷位置1165 RETURN THE PIN OF TAIL

22、STOCK再尾座銷超出時壓下程序開始鍵移回尾座銷位置A16.6A16.7A17.51175 PRESS PROG. EDIT MODE RESET AGAINA17.61176 X,Z AXIS REFERENCE ONA18.21182 在主軸運轉時M11無效1182 M11 INEFFEC WHEN SP. RUNNING在主軸旋轉時下達指令M11(尾座撤回)停止主軸與下達指令M11A18.31183 在齒輪空檔時M19.B無效1183 M19 INEFEC WHEN GEAR NEUTRAL在主軸的齒輪位于空檔位置時下達指令M19.B(心軸停于固定位置)從高速到低速轉動心軸下達指令M19

23、.BA18.41184在主軸運轉時M24無效1184 M24 INEFEC WHEN SP. RUNNING在主軸旋轉時下達指令M24(門開啟)停止主軸與下達指令M24A18.71187在主軸運轉時M69無效1187 M69 INEFFEC WHEN SP. RUNING在主軸旋轉時下達指令M69(夾頭松開)停止主軸與下達指令M69A19.21192 B SIGNAL INEFFECTIVEA19.31193 M73 INEF. WHEN REST REVERSEFANUC 0i-TC車床警報訊息說明 2007/2/12Page:5/5警報說明:地址警 報 名 稱原 因A19.51195 TA

24、IL. SP. PRESSURE ALARMA19.61196 BAR FEEDER UNIT FAILSA19.71197 M訊號重復指令1197 M-SIGNAL IS REPETITION COMMAND再同一區(qū)塊程序指令時,不可指定多重M機能A20.01200主油壓馬達過熱1200 HYD. MOTOR THERMAL DEFFECT檢查主油壓馬達是否過熱A20.21202 WATER COOLER FAILSA20.31203切削水馬達過熱1203 COOLANT MOTOR THERMAL DEFECT檢查切削水馬達是否過熱A20.41204主氣壓故障1204 LOW AIR PR

25、ESSURE FAILS主氣壓降低設定氣壓標準值A20.51205主油壓故障1205 MAIN HYDRAULIC FAILS主油壓降低解決油壓降低的原因A20.6A20.7A21.02210鐵屑輸送機馬達過熱2210 CHIP-CONV. MOTOR THERMAL DEFECT檢查鐵屑輸送機馬達是否過熱A21.12211 床面潤滑油液位太低2211 LEVEL OF BED LUB. OIL IS TOOL LOW 床面潤滑油太少添加床面潤滑油A21.2A21.42214 緊急開關被壓下2214 EMERGENCY BUTTON IS PRESSED緊急開關被壓下將開關鈕往右旋轉在放開A2

26、1.52215 備用電池的電壓過低2215 VOLTAGE OF THE BACK UP BATTERY IS TOO LOW備用電池的電壓過低,在開啟電源后更換電池注意:如果未打開電源之前拿出電池,內部數據會被刪除A21.62216機械運轉失效,再次壓下機器運轉準備鍵2216 MACHINE READY FAILS. PRESS POWER ON BUTTON AGAIN壓下機器運轉準備鍵,如果在壓下機器運轉準備鍵后仍然發(fā)生同樣的警示,A21.72217 測量失敗2217 MEASUREMENT FAILS偵測到測量器發(fā)生問題A22.02220 工作夾緊檢查失敗2220 WORK CLAMP

27、 CHECK FAILS工件夾頭的設定不足,充分地設定工件到夾頭,或調整底座確認壓力開關A22.12221工具壽命有限2221 TOOL LIFE IS LIMIT偵測刀具壽命更換新的刀具A22.21222 PMM TURRET CLAMPA22.31223 PMM TOOL NOT SERACHA22.41224 PMM TURRET ALARMA23.02230 機能指令轉換失效2230 FUNCTION COMMAND TRANSATC. FAILS再次打開電源并壓下機器準備鍵P3003#3=0,K0.4=1,D0=11(MELDAS TURRET車床)FANUC LH 警報訊息說明 2

28、008/01/17項次警 報 訊 息說 明處 理 方 法11000 DOOR NOT CLOSE CAN NOT START安全門未關不能啟動關閉前門231002 ZYX AXIS NOT IN 2 POSITIONZYX軸未在換刀點位置上重新校驗ZYX軸換刀位置41003 Z AXIS CANCELLEDZ軸取消檢查Z軸取消情況51004 ATC NOT READYATC未準備完成a.檢查主軸是否在夾刀狀態(tài)及開關是否正常b.檢查刀臂是否在原點位置及原點開關是否正常61005 ARM RUN OVER TIME刀臂換刀超過時間檢查熱繼電器是否跳脫71006 LUBE LOW PRESSURE潤

29、滑油壓力低81007 ATC LS. FAILURE刀臂上開關故障91008 HYDRAULIC FAULT油壓單元故障101009 OIL COOLER FAILURE主軸油冷警報檢查油面高度及壓力開關111010 CHECK TOOL UNCLAMP LS檢查主軸鬆刀開關檢查主軸鬆刀開關121011 CHECK TOOL CLAMP LS檢查主軸夾刀開關檢查主軸夾刀開關131012 CHECK ARM BRAKE SENSOR 1 &MS.OL檢查刀臂煞車點開關檢查刀臂煞車點開關14151014 CHECK ARM U/C SENSOR 2 &MS.OL刀臂未在原點位置161015 LUB

30、E ALARM CANNOT CYCLE START潤滑油油量太低不能程式啟動填加潤滑油171016 AIR ALARM CANNOT CYCLE START氣壓壓力太低不能程式啟動檢查空氣壓力(必須68kg/cm2)181017 TOOL NO. C0刀具號碼大於刀庫最大號碼修正刀號191018 TOOL NO.=0刀具號碼=0修正刀號201019 NO. OF PARTS REACHED211020 ARM SENOR K7&Q7 FAULT刀臂過載跳脫檢查過載保護器Q7是否跳脫222021LUBE LOW PRESSURE托壓式潤滑油壓力低231022 SPINDLE ALARM主軸警報

31、241023 EMERGENCY STOP緊急停止252024 LOW LEVEL WATER切削液低水位a.檢查水箱之水位是否過低b.檢查水位開關是否故障262025 TOOL BROKEN DETECT刀具破損檢知271026 HI/LOW WINDING ERRORSPINDLE HIGH/LOW ERROR檢查H/L接觸器是否正常281027 5AXIS CLAMP第五軸在夾的狀態(tài)291028 SPINDLE NO.=ARM NO.D0=D1修正D0和D1之值301029 SPINDLE TOOL NO.=0D0=0修正D0之值311030 GEAR OIL PRESSURE LOW變

32、速箱油量低a.檢查變速箱的油量b.檢查壓力開關是否故障321031 MAG RUN OVER TIME刀庫運轉超過時間331032 ARM IN TEST MODE刀臂在測試模式將K0.3設為0341033 ATLM FAULT自動刀長量測警報352034 FRONT DOOR OPENCE規(guī)格前門未關閉關閉前門362035 SIDE DOOR OPENCE規(guī)格側門未關閉關閉側門371036 DEVICE NOT CLAMP治具沒有夾381037 AXIS NOT HOME OK軸沒有歸原點將軸歸原點392038 MIST LOW FLOAT低水位401040 B CORDINATE NOT

33、INTB AXIS 1度非整數修正程式411041 B CL/UCL SENOR ERRORB CL/UCL SENOR FAULT檢查SENOR422042 B UNCLAMP TIME OUTB UNCLAMP SENOR FAULT檢查SENOR432043 B CLAMP TIME OUTB CLAMP SENOR FAULT檢查SENOR441044 PALLET STOPPER ERRORPALLET STOPPER SENOR FAULT檢查SENOR451045 APC IN MANUAL SW.SWITCH切至AUTO461046 PALLET GUARD DOOR OPEN

34、關閉APC門471047 APC SET UP NOT READYSWITCH切至OK481048 PALLET TIGHTNESS ERROR檢查氣密SENOR491049 PALLET NOT READY501050 ATC ARM NOT IN ORI POS檢查ARM SENOR511051 B AXIS NOT HOMEB軸沒有歸原點將B軸歸原點521052 Z AXIS NOT 2ND HOMEZ軸沒有歸2原點將Z軸歸2原點531053 B AXIS NOT CLAMPB軸沒有CLAMP將B軸 CLAMP5455562056 PALLET UNCLAMP TIME OUTAPC動作

35、未完成檢查SENOR或SOL572057 PALLET CLAMP TIME OUTAPC動作未完成檢查SENOR或SOL582058 PALLET UP TIME OUTAPC動作未完成檢查SENOR或SOL592059 PALLET DOWN TIME OUTAPC動作未完成檢查SENOR或SOL602060 PALLET A IN TIME OUTAPC動作未完成檢查SENOR或SOL612061 PALLET B IN TIME OUTAPC動作未完成檢查SENOR或SOL622062 PLS. EXE. M72 APC故障排除提示依指示執(zhí)行PALLET UNCLAMP632063 P

36、LS. EXE. M74 OR M73 APC故障排除提示依指示執(zhí)行APC-UP642064 PLS. EXE. M73APC故障排除提示依指示執(zhí)行APC CLAMP652065 PLS. EXE. M77 OR M75APC故障排除提示依指示執(zhí)行-PB-in662066 PLS. EXE. M76 OR M75APC故障排除提示依指示執(zhí)行672067 PLS. EXE. M75APC故障排除提示依指示執(zhí)行PALLET DOWN682068 PLS. EXE. M76 OR M77APC故障排除提示依指示執(zhí)行PA-IN692069 NEED CYCLE START AGAIN押啟動ONE TI

37、ME702070 MAG. DOOR NOT CLOSE刀庫門未關不能啟動關閉刀庫門711071 ATC DOOR OPEN TIME OUT檢查SENOR或SOL721072 ATC DOOR CLOSE TIME OUT檢查SENOR或SOL731073 M80 TIME OUT檢查SENOR或SOL741074 M86 TIME OUT檢查SENOR或SOL751075 MAG IN MANUAL POSSWITCH切至AUTO761076 MAG NOT IN POSPMM FAULT重新原點設定771077MAG MOTOR ERRORPMM FAULT重新原點設定781078 MA

38、G BATTERY ERRORPMM FAULT重新原點設定791079 REMOVE TOOL NOT IN執(zhí)行REMOVE TOOL IN802080 FILTER DIRTYC.T.S濾網髒清除濾網或更換濾網812081 C.T.S. LOW PRESSUREC.T.S 壓力低檢查管路是否阻塞822082 TOOL LIFE EXPIRE刀具壽命終止臥式ATC原點校正臥式ATC PMM GEAR PARAMETER設定PMM參數P105=0,P179=36000,P141=36000P106=?EXAMPLE:刀庫總刀數P68=40,60刀庫齒輪轉一圈刀庫位移十(九)把刀, BT50每位

39、移一把刀,馬達所需轉速,速比1:120(1:108) 位移一把120/10=12(108/9=12), P106=(刀庫總刀數40 )X 12(位移一把=12)=480 (刀庫總刀數60 )X 12=720BT40每位移一把刀,馬達所需轉速,速比1:90 位移一把90/9=10, P106=(刀庫總刀數60 )X 10(位移一把=10)=600 若P106值太大則P179=360000,P141=360000(PMM417Alarm), 刀庫總刀數P68=60,P31=-111P11#0=1 APC,P12#1=0 Automatic parameter setting,P125=Motor

40、type 272P40=100x10,P41=80x10,P43=200x10(刀庫總刀數=60 )P1#4=1,P40=700,P41=500,P43=2000,P68=60,P106=720,P141=360000,P179=360000(刀庫總刀數=40 )P1#4=1,P40=80,P41=50,P43=200,P68=40,P106=480,P141=36000,P179=360001.開機 1077 MAG MOTOR ALARM 1078 MAG BATTERY ALARM PMM-MSG 000 319 3502.K13.0=1用手輪移動一個以上刀套(P9989#1=1 PMM

41、,MPG FUN.)MAG-KEY 在Manual位置關機再開目前用此方式K13.2=1 JOG Mode,X5.2=1(MAG Key=manual),用X5.3(MAG CW)X5.4(MAG CCW)移動一個以上刀套MAG-KEY 在Manual位置關機再開用JOG移動校正OK(JOG速度P41=510)PMM PARAMETER-11#0設1關機再開K13.2=0正常MAG JOG One pitch移動每位移一把刀,馬達所需轉速,BT40速比1:100位移一把100/10=10(刀庫總刀數60 )X 10=600-P106值=100P105值=0, P179值=3600003.ALA

42、RM 1078消失用手輪移動校正OKPMM PARAMETER-11#0設1關機再開4.ALARM 1077消失K13.0=05.PMM 950 alarm DC24V由ON/OFF RELAY 控制 AC220V由K1A 控制1. A.Function=2 Data=1 Y72=33 Mode=Auto Y70=001 Start=ST(T-code)B.Function=2 Data=4 Y72=36 Mode=Jog Y70=101 Start=+x,-x(Jog one pitch) K2.1=0押Mag.CW-key Run, 放開Mag.CW-key Mag. Stop in-co

43、rrect POS.(連續(xù)運轉) K2.1=1押Mag.CW-key Run, 放開Mag.CW-key Mag. Stop in-nocorrect POS.(one pitch step by step) C.Function=4 Data=1 Y72=65 Mode=Jog Y70=101 Start= ST K13.2=1,K15.4=1 Jog Mag.key-in Manual,押主軸停止鍵1sec後放開 Mag. Return to 1 POS. D2=1 D.Function=4 Data=15 Y72=79 Mode=Jog Y70=101 Start= ST K13.2=1

44、,K15.5=1 Jog Mag.key-in Manual,押主軸停止鍵1sec後放開 Mag. PMM 000 alarm P11#0=1 setting HOME OK E.Function=0 Data=0xxxx Y72=0 Mode=Jog Y70=101 Start=+x,-x K13.2=1押Mag.CW-key Run, 押Mag.CCW-key Stop錯誤 修正K13.2=1押Mag.CW-key Run, 放開Mag.CW-key Mag. Stop(注意D2不會更動)+X K13.2=1押Mag.CCW-key Run, 放開Mag.CCW-key Mag. Stop

45、(注意D2不會更動)-X 用PMM#41=5 JOG移動刀庫取代MPG D0=Spindle NO., D1=Wait tool NO. D2=Mag. current NO. D3=T-command code NO臥式APC手動找尋O9000程式號碼,且自動跳至自動執(zhí)行G7.2(ST)=1P6300#4(ESR)=1P3202#6(PSR)=1D100=90D101=00P6071=6(M6 ARM換刀)O9001P6072=100(M100 APC自動更換)O9002P6073=101(M101 APC PA-IN更換)O9003P6074=102(M102 APC PB-IN更換)O9004O9000(APC-MAN.)(D100=90,D101=00)#3003=1 G4 IF1013EQ1GOTO99(MLK)M98P9002 N99#3003=0 M30O9001(M6-ATC)(P6071=6)#3003=1G4